CN113857062A - Intelligent automatic production line for glass processing and use method thereof - Google Patents
Intelligent automatic production line for glass processing and use method thereof Download PDFInfo
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- CN113857062A CN113857062A CN202111142769.3A CN202111142769A CN113857062A CN 113857062 A CN113857062 A CN 113857062A CN 202111142769 A CN202111142769 A CN 202111142769A CN 113857062 A CN113857062 A CN 113857062A
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- glass
- feeding
- glass plate
- containing box
- production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0072—Sorting of glass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Multimedia (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to an intelligent automatic production line for glass processing and a use method thereof, wherein a heating chamber, a forming chamber, an annealing chamber and a cooling chamber are sequentially arranged on a conveying frame, the output end of the cooling chamber is provided with a detection mechanism, the detection mechanism comprises a containing box and a supporting frame, the supporting frame is arranged at one side of the containing box, two sides inside the containing box are movably provided with lifting slide plates, the lifting slide plates are connected with the containing box through four groups of electric push rods, a limit adjusting mechanism, a detection mechanism and a screening and subpackaging mechanism are sequentially arranged above a conveying belt, one side of the detection mechanism is communicated with the screening and subpackaging mechanism, the lower parts of two sides of the screening and subpackaging mechanism are respectively provided with the containing box in a splicing way, the position of a positioning column in a waist-shaped sliding chute is adjusted, so that the limit adjusting mechanism can be adaptively adjusted according to glass plates with different widths, and each shooting lens can eliminate residual shadows when shooting and checking the glass plates, thereby improving the detection accuracy.
Description
Technical Field
The invention relates to the technical field of glass processing, in particular to an intelligent automatic production line for glass processing and a using method thereof.
Background
Glass is a common material in daily life of people, and is widely applied to the fields of buildings, daily use, art, medical treatment, chemistry, electronics, instruments, nuclear engineering and the like.
The invention patent with publication number CN109720875B discloses a glass production line, which comprises a sheet lifting device and a sheet discharging device, wherein the sheet lifting device comprises a lifting cylinder with the telescopic direction perpendicular to the conveying direction of a conveying roller, the sheet discharging device comprises a sheet discharging transverse plate, an elastic telescopic rod is arranged on the side edge of the output end of the lifting cylinder, a vertical rod is fixedly connected onto the elastic telescopic rod, a rotating rod is rotatably connected onto the vertical rod, the bottom of the sheet discharging transverse plate is hinged onto the rotating rod, the sheet discharging transverse plate is positioned outside the conveying path of the conveying roller, and a reset torsion spring is arranged at the hinged position of the sheet discharging transverse plate and the lifting cylinder.
The existing equipment can not convey glass plates in a feeding process rapidly and orderly and can not be adjusted according to the thickness of the glass plates, so that the glass plates are easily overlapped, two or more glass plates are conveyed simultaneously, the phenomenon of ghost shadow is easily generated in the detection process, the detection structure has errors, the detection result is not accurate, and qualified products and unqualified products can not be subpackaged in time after the detection is finished.
Disclosure of Invention
The invention aims to provide an intelligent automatic production line for glass processing and a use method thereof, aiming at the problems and the defects, so that the overall working efficiency is improved.
The technical problem solved by the invention is as follows:
(1) the existing equipment can not convey glass plates rapidly and orderly in the feeding process and can not be adjusted according to the thickness of the glass plates, so that the glass plates are easy to be overlapped, and two or more than two glass plates are conveyed simultaneously;
(2) the existing equipment is easy to generate the phenomenon of residual shadow in the detection process, so that the detection structure has errors and inaccuracy, and qualified products and unqualified products cannot be subpackaged in time after the detection is finished.
The purpose of the invention can be realized by the following technical scheme: the utility model provides an intelligent automation line for glass processing, be equipped with the heating chamber on the conveying frame in proper order, the shaping room, annealing room and cooling chamber, the output of cooling chamber is equipped with detection mechanism, detection mechanism includes containing box and support frame, the support frame sets up the one side at containing box, the equal movable mounting in inside both sides of containing box has the lift slide, and be connected through four electric push rods between lift slide and the containing box, feed mechanism is installed at containing box's top, the conveyer belt is installed at the top of support frame, the both sides of conveyer belt all are provided with a supporting beam, the top of conveyer belt has set gradually spacing guiding mechanism, detection mechanism and screening partial shipment mechanism, one side and the screening partial shipment mechanism of detection mechanism are linked together, the containing box is installed in the equal concatenation of both sides lower part of screening partial shipment mechanism.
As a further scheme of the invention, the feeding mechanism comprises two feeding cylinders, a feeding cross rod is arranged between the telescopic ends of the two feeding cylinders, an L-shaped push rod is arranged on the inner side of the top end of the containing box, the feeding cross rod and the L-shaped push rod are fixedly connected through a feeding push rod, and a limiting strip is arranged on the lower portion of the inner side of the L-shaped push rod.
As a further scheme of the invention, one side of the limiting strip is connected with the inner wall of one side of the L-shaped push rod in a sliding manner, mounting seats are arranged on two sides of the top of the L-shaped push rod in a penetrating manner, positioning screws are arranged at the axes of the mounting seats in a penetrating manner, and positioning nuts are connected to the top of the positioning screws in a threaded manner.
As a further scheme of the invention, the limiting and adjusting mechanism comprises an adjusting frame, a waist-shaped sliding groove is formed in the middle of the upper side of the adjusting frame, positioning columns are arranged inside two ends of the waist-shaped sliding groove, and limiting pieces are fixedly connected to the lower ends of the two positioning columns.
As a further scheme of the invention, clamping nuts are respectively sleeved on the upper sides of the two positioning columns in a threaded manner, connecting columns are respectively and fixedly connected to the middle parts of the lower side surfaces of the limiting pieces, supporting plates are respectively and fixedly connected to the lower ends of the connecting columns, one sides of the supporting plates, which are close to the containing box, are hinged with guiding plates through torsion spring rotating shafts, and one ends of the guiding plates are rotatably connected with rollers.
As a further scheme of the invention, the detection mechanism comprises a detection box, two symmetrically arranged transmission boxes are arranged on the inner side of the middle part of the detection box, reciprocating lead screws are arranged on the middle parts of the two transmission boxes, sliding blocks are sleeved on the outer peripheral threads of the reciprocating lead screws, a shooting lens is fixedly connected to the bottoms of the sliding blocks, and the sliding blocks are connected with the transmission boxes in a sliding manner.
As a further scheme of the invention, one end of each of the two reciprocating screw rods is fixedly sleeved with a driven gear, a driving gear is arranged between the two driven gears, and the two driven gears are in meshing transmission with the driving gear.
As a further scheme of the invention, the screening and subpackaging mechanism comprises a feeding box, a supporting rod is arranged on the inner side of the upper part of the feeding box, a supporting transverse plate is arranged on the lower side of the supporting rod, a reciprocating cylinder is arranged on one side of the feeding box, and the telescopic end of the reciprocating cylinder penetrates through the feeding box and is fixedly connected with the side face of one end of the supporting transverse plate.
As a further scheme of the invention, two scissor frames are symmetrically arranged at the lower end of the supporting transverse plate, a transmission transverse plate is movably arranged at the lower side of each scissor frame, and a sucker is arranged at the lower end of the transmission transverse plate.
A use method of an intelligent automatic production line for glass processing comprises the following steps:
the method comprises the following steps: heating the raw material, shaping the molten glass raw material into a glass plate shape, cooling the glass plate shape to room temperature, and conveying the glass plate shape to a detection mechanism for detection;
step two: pushing the glass plates onto a conveyor belt one by one through a feeding mechanism, and adjusting and moving the positions of the glass plates to the middle of the conveyor belt through a limiting adjusting mechanism;
step three: whether the surface and the edge of the glass plate are defective or not is detected through the detection mechanism, the glass plate without problems is subpackaged in the containing box through the screening and subpackaging mechanism, and the defective glass plate is conveyed to the output end of the conveying belt and collected in a centralized mode.
The invention has the beneficial effects that:
(1) in the feeding process, the two positioning nuts are rotated to push the positioning nuts to lift, so that the height of the limiting strip is adjusted through the positioning nuts, the vertical height between the lower side surface of the limiting strip and the lower end of the L-shaped push rod is consistent with the thickness of glass to be detected, the lower end of the L-shaped push rod and the upper end of the side wall of the containing box close to the conveyor belt are positioned on the same horizontal plane, when the lifting sliding plate pushes the glass plates, the lower surface of the uppermost glass plate is just flush with the lower end of the L-shaped push rod and the upper end of the side wall of the containing box close to the conveyor belt, so that the L-shaped push rod just pushes the uppermost glass plate into the input end of the conveyor belt under the pushing of the feeding cylinder, the next layer of glass plate is just blocked by the upper end of the side wall of the containing box close to the conveyor belt and cannot move, and when the glass plates are conveyed to the lower part of the limiting adjusting mechanism by the conveyor belt, the position of the glass plate is corrected by the guide plate through the elasticity of the torsion spring rotating shaft by the elastic hinge of the torsion spring rotating shaft, the glass plate is forced to move to the central position of the conveyor belt from the edge position close to the conveyor belt, the impact force between the side corner of the glass plate and the guide plate is reduced through the idler wheel, the integrity of the glass plate is protected, and meanwhile, the position of the limiting adjusting mechanism can be adjusted according to the glass plates with different widths by loosening the clamping nut and adjusting the position in the kidney-shaped chute through the positioning column;
(2) when the glass plate is conveyed into the detection box by the conveyor belt, one of the sliding blocks moves towards the screening and sub-packaging mechanism at a constant speed to carry out shooting and inspection on the glass plate below the screening and sub-packaging mechanism, and the shooting lens and the glass plate move in the same direction at the same speed to keep relatively static so that the shooting lens can carry out shooting and inspection on the glass plate without residual images, the information on the shot picture is prevented from being disturbed by the ghost, and meanwhile, the other shooting lens moves reversely at the same speed to move to one end close to the driven gear to enable the other shooting lens to correspond to the next glass plate, so that each shooting lens can eliminate the ghost when shooting and checking the glass plates, and the detection precision is improved;
(3) the screening and subpackaging mechanism receives an order of whether the glass plates are qualified or not, the reciprocating cylinders stretch and retract continuously at the same time, so that the supporting transverse plates are pushed to move left and right in a reciprocating mode in the feeding box, when each sucker moves above the glass plate respectively, the two supporting cylinders push the transmission transverse rods downwards, the scissor frame is further pushed to extend downwards, the two suckers are pushed to move downwards, the sucker above the glass plate of the conveying belt sucks up the glass plate, the other sucker places the sucked glass plate in the containing box below the sucker, when no glass plate exists below the sucker, the sucker above the unqualified glass plate stops working until the glass plate appears below the sucker, when a certain glass plate is received as an unqualified product, the sucker above the unqualified product stops working, the unqualified glass plate moves to the end part along with the conveying belt to be collected in a centralized mode, and when the sucker moves above the conveying belt again to the upper part of the conveying belt, the sucker works again and sucks up the qualified glass plate, the qualified glass plate is subpackaged in the two containing boxes in a circulating reciprocating mode, the unqualified glass plate is conveyed to the output end of the conveying belt to be collected in a centralized mode, the glass produced by the production line is continuously detected and subpackaged, each piece of glass produced by the production line is rapidly and accurately detected and subpackaged, the detection efficiency and the subpackaging efficiency are improved, and the overall working efficiency is improved.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a front view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the L-shaped push rod of the present invention;
FIG. 3 is a schematic view of the overall structure of the adjusting bracket of the present invention;
FIG. 4 is a schematic view showing the internal structure of the cartridge of the present invention;
FIG. 5 is a schematic view of the internal structure of the feed cassette of the present invention;
in the figure: 1. filling the box; 2. a support frame; 3. an electric push rod; 4. a lifting slide plate; 5. a feeding cylinder; 6. feeding the cross rod; 7. a feeding ejector rod; 8. an L-shaped push rod; 9. a limiting strip; 10. a mounting seat; 11. positioning a nut; 12. positioning a screw rod; 13. an adjusting frame; 14. a detection cartridge; 15. a feeding box; 16. a conveyor belt; 17. a kidney-shaped chute; 18. a positioning column; 19. clamping the nut; 20. a limiting sheet; 21. connecting columns; 22. a support plate; 23. a guide plate; 24. a roller; 25. a transmission box; 26. a reciprocating screw; 27. a slider; 28. a shooting lens; 29. a driven gear; 30. a driving gear; 31. a support bar; 32. supporting the transverse plate; 33. a sliding sleeve; 34. a reciprocating cylinder; 35. a support cylinder; 36. a scissor frame; 37. a drive rail; 38. a transmission transverse plate; 39. a suction cup; 40. and supporting the beam.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.
Please refer to fig. 1-5: an intelligent automatic production line for glass processing comprises a conveying frame, a heating chamber, a forming chamber, an annealing chamber and a cooling chamber are sequentially arranged on the conveying frame, a detection mechanism is arranged at the output end of the cooling chamber and comprises a containing box 1 and a support frame 2, the support frame 2 is arranged on one side of the containing box 1, the containing box 1 is of a hollow structure, lifting sliding plates 4 are movably arranged on two sides of the inside of the containing box 1, the lifting sliding plates 4 are connected with the containing box 1 through four groups of electric push rods 3, a feeding mechanism is arranged at the top of the containing box 1, a conveying belt 16 is arranged at the top of the support frame 2, supporting beams 40 are respectively arranged on two sides of the conveying belt 16, two ends of each supporting beam 40 are fixedly connected onto the support frame 2, a limiting adjustment mechanism is sequentially arranged above the conveying belt 16, a detection mechanism and a screening and subpackaging mechanism are arranged on one side of the detection mechanism, and the screening and subpackaging mechanism are communicated, the lower parts of the two sides of the screening and subpackaging mechanism are respectively provided with a containing box in a splicing way;
in the detection process, the glass plates stacked into a vertical column are pushed into the containing box 1 through the transfer trolley, four groups of electric push rods 3 are started to upwards synchronously push the lifting sliding plates 4 at two sides, the glass plate at the uppermost layer is sent into the center inside the feeding mechanism, then the glass plate at the uppermost layer is pushed into the conveying belt 16 through the feeding mechanism, other glass plates are blocked by the side wall of the containing box 1 and cannot move towards the conveying belt 16, after the glass plate at the uppermost layer is pushed into the conveying belt 16, the feeding cylinder 5 extends, the L-shaped push rod 8 is moved to one side far away from the conveying belt 16, the four groups of electric push rods 3 upwards push the glass plates, so that the glass plate at the next layer becomes the uppermost layer and is pushed into the conveying belt 16 through the feeding mechanism, the conveying belt 16 continuously conveys the glass plates in sequence, then when the glass plates pass through the limiting adjusting mechanism, the position of the glass plates is adjusted and moved to the middle of the conveying belt 16, and detecting whether the surface and the edge of the glass plate have defects through a detection mechanism, finally, subpackaging the glass plate without problems in the containing boxes on two sides through a screening and subpackaging mechanism, conveying the defective glass plate to the output end of the conveyor belt 16, performing centralized collection and remelting preparation, taking down the full containing box and replacing the empty containing box when the glass plate in the containing box is full, and screening and subpackaging the qualified glass plate through the detection mechanism.
The feeding mechanism comprises two feeding cylinders 5, the two feeding cylinders 5 are respectively installed on two sides of the top of the containing box 1, a feeding cross rod 6 is arranged between the telescopic ends of the two feeding cylinders 5, an L-shaped push rod 8 is arranged on the inner side of the top end of the containing box 1, the L-shaped push rod 8 is of an inverted L-shaped structure, the feeding cross rod 6 and the L-shaped push rod 8 are fixedly connected through a feeding push rod 7, a limiting strip 9 is arranged on the lower portion of the inner side of the L-shaped push rod 8, one side of the limiting strip 9 is in sliding connection with the inner wall of one side of the L-shaped push rod 8, installation seats 10 are respectively arranged on two sides of the top of the L-shaped push rod 8 in a penetrating manner, the L-shaped push rod 8 is fixedly connected with the installation seats 10, a positioning screw rod 12 is arranged at the axis of the installation seats 10 in a penetrating manner, the installation seats 10 are in sliding connection with the positioning screw rod 12, the lower end of the positioning screw rod 12 is rotatably connected on the upper side surface of the limiting strip 9, and a positioning nut 11 is connected with the top of the positioning screw rod 12 in a threaded manner, the lower end of the positioning nut 11 is rotatably connected with the top end of the mounting seat 10;
in the feeding process, the two positioning nuts 11 are rotated to push the positioning nuts 11 to lift, therefore, the height of the limiting strip 9 is adjusted through the positioning nut 11, the vertical height between the lower side surface of the limiting strip 9 and the lower end of the L-shaped push rod 8 is kept consistent with the thickness of the glass to be detected, the lower end of the L-shaped push rod 8 and the upper end of the side wall of the containing box 1 close to the conveyor belt 16 are positioned on the same horizontal plane, so that when the lifting slide plate 4 pushes the glass plates, the lower surface of the uppermost glass plate is just flush with the lower end of the L-shaped push rod 8 and the upper end of the side wall of the containing box 1 close to the conveyor belt 16, so that the L-shaped push rod 8 just pushes the topmost glass plate into the input end of the conveyor belt 16 under the pushing of the feeding cylinder 5, and the next glass sheet is just blocked by the upper end of the side wall of the container 1 close to the conveyor 16 and cannot move.
The limiting and adjusting mechanism comprises an adjusting frame 13, the lower ends of two sides of the adjusting frame 13 are fixedly connected to a supporting beam 40, a waist-shaped sliding groove 17 is formed in the middle of the upper side of the adjusting frame 13, positioning columns 18 are arranged inside two ends of the waist-shaped sliding groove 17, limiting sheets 20 are fixedly connected to the lower ends of the two positioning columns 18, threads are carved on the two positioning columns 18, clamping nuts 19 are sleeved on the upper sides of the two positioning columns 18 in a threaded manner, connecting columns 21 are fixedly connected to the middle of the lower side surfaces of the limiting sheets 20, supporting plates 22 are fixedly connected to the lower ends of the connecting columns 21, a guiding plate 23 is hinged to one side, close to the containing box 1, of each supporting plate 22 through a torsion spring rotating shaft, and a roller 24 is rotatably connected to one end of each guiding plate 23;
when the glass plate conveying device is used, when the glass plate is conveyed to the position below the limiting adjusting mechanism by the conveying belt 16, the position of the glass plate is corrected by the guide plate 23 through the elastic hinge of the torsion spring rotating shaft, the glass plate is forced to move to the center position of the conveying belt 16 from the edge position close to the conveying belt 16, the impact force between the side corner of the glass plate and the guide plate 23 is reduced through the roller 24, the integrity of the glass plate is protected, meanwhile, the position of the glass plate is adjusted in the kidney-shaped sliding groove 17 through the positioning column 18 by loosening the clamping nut 19, and the limiting adjusting mechanism can be adjusted adaptively according to glass plates with different widths.
The detection mechanism comprises a detection box 14, transmission boxes 25 which are symmetrically arranged are arranged on the inner side of the middle part of the detection box 14, reciprocating lead screws 26 are arranged on the middle parts of the two transmission boxes 25, sliding blocks 27 are sleeved on the outer peripheral threads of the reciprocating lead screws 26, a shooting lens 28 is fixedly connected to the bottoms of the sliding blocks 27, the sliding blocks 27 are connected with the transmission boxes 25 in a sliding manner, one end of each reciprocating lead screw 26 penetrates through the side wall of the detection box 14, one end of each of the two reciprocating screw rods 26 is fixedly sleeved with a driven gear 29, a driving gear 30 is arranged between the two driven gears 29, the two driven gears 29 are in meshing transmission with the driving gear 30, the driving gear 30 is driven by a driving motor, a motor cover for performing dust removal protection on the driving motor, the driven gears 29 and the driving gear 30 is covered outside the driving motor, and the two sliding blocks 27 are in central symmetry with respect to the symmetry center of the two transmission boxes 25;
when in use, the driving gear 30 is driven by the driving motor to drive the driven gears 29 on both sides to rotate in the same direction, so as to drive the reciprocating screw rod 26 to rotate, one of the sliding blocks 27 is located at one end of the reciprocating screw rod 26 close to the driven gear 29 when in starting, the other sliding block 27 is located at one end of the reciprocating screw rod 26 far away from the driven gear 29, so that each sliding block 27 reciprocates in the respective transmission box 25 by utilizing the characteristic of the reciprocating screw rod 26, the motion speed of the sliding block 27 is consistent with that of the conveyor belt 16, when the glass plate is conveyed into the detection box 14 by the conveyor belt 16, one of the shooting lenses 28 moving towards the screening and sub-packaging mechanism at a constant speed shoots and inspects the glass plate below the same, the shooting lens 28 and the glass plate move in the same direction at the same speed and keep relatively static, so that the shooting lens 28 can shoot the glass plate without residual images, the information on the shot picture is prevented from being disturbed by the afterimage, and simultaneously, the other shooting lens 28 moves in the reverse direction at the same speed to move to one end close to the driven gear 29 to enable the other shooting lens to correspond to the next glass plate, so that each shooting lens 28 can eliminate the afterimage when shooting and checking the glass plates, and the detection precision is improved.
The screening and subpackaging mechanism comprises a feeding box 15, a support rod 31 is arranged on the inner side of the upper part of the feeding box 15, a support transverse plate 32 is arranged on the lower side of the support rod 31, two sides of the support transverse plate 32 are both connected with the inner walls of two sides of the feeding box 15 in a sliding manner, two sliding sleeves 33 are movably sleeved on the periphery of the support rod 31, the lower ends of the two sliding sleeves 33 are fixedly connected with two sides of the upper end of the support transverse plate 32, a reciprocating cylinder 34 is arranged on one side of the feeding box 15, the telescopic end of the reciprocating cylinder 34 penetrates through the feeding box 15 and is fixedly connected with one end side surface of the support transverse plate 32, two scissor frames 36 are symmetrically arranged at the lower end of the support transverse plate 32, a transmission cross rod 37 is arranged in the middle of the lower end of each scissor frame 36, a support cylinder 35 is arranged on the upper side of the transmission cross rod 37, the telescopic end of the support cylinder 35 is rotatably connected to the transmission cross rod 37, and the fixed end of the support cylinder 35 is rotatably connected to the lower side surface of the support transverse plate 32, a transmission transverse plate 38 is movably arranged at the lower side of the scissor frame 36, and a suction cup 39 is arranged at the lower end of the transmission transverse plate 38;
when the glass plate sorting and packaging device is used, the detection mechanism transmits a picture shot by the shooting lens 28 to a computer for comparison so as to detect whether the glass plate is qualified or not, and sends a command of being qualified or not to the sorting and packaging mechanism, the reciprocating air cylinder 34 continuously extends and retracts so as to push the supporting transverse plate 32 to move left and right in the feeding box 15 in a reciprocating manner, when each sucking disc 39 moves to the upper part of the glass plate, the two supporting air cylinders 35 both push the transmission transverse rod 37 downwards and further push the scissor type frame 36 to extend downwards so as to push the two sucking discs 39 to move downwards, wherein the sucking disc 39 positioned above the glass plate of the conveyor belt 16 sucks up the glass plate, the other sucking disc 39 places the sucked glass plate in the containing box below the sucking disc 39, when no glass plate exists below the sucking disc 39, the work is suspended until the glass plate appears below the sucking disc, when a certain glass plate is received as a defective product, the sucking disc 39 positioned above the defective product is suspended, so that the unqualified glass plates are moved to the end part along with the conveyor belt 16 and collected intensively, the sucking disc 39 works again when moving to the upper part of the conveyor belt 16 again and sucks up the qualified glass plates, the qualified glass plates are divided into two containing boxes in a circulating and reciprocating mode, and the unqualified glass plates are conveyed to the output end of the conveyor belt 16 and collected intensively.
A use method of an intelligent automatic production line for glass processing comprises the following steps:
the method comprises the following steps: heating the raw materials, namely heating and stirring the glass raw materials to fully mix the raw materials, uniformly heating and melting the raw materials to form a molten state;
step two: preliminary molding, namely conveying the molten glass raw material to a molding chamber and guiding the molten glass raw material into a mold to shape the molten glass raw material into a glass plate shape;
step three: annealing and shaping, namely conveying the mold with the glass introduced into the forming chamber into an annealing chamber, annealing and shaping the glass in the mold, and demolding;
step four: sending the glass plate shaped in the annealing chamber to a cooling chamber to be cooled to room temperature, and then conveying the glass plate to a detection mechanism for detection;
step five: rotating the two positioning nuts 11 to push the positioning nuts 11 to lift, so that the height of the limiting strip 9 is adjusted through the positioning nuts 11, the vertical height between the lower side surface of the limiting strip 9 and the lower end of the L-shaped push rod 8 is consistent with the thickness of the glass to be detected, the lower end of the L-shaped push rod 8 and the upper end of the side wall of the containing box 1, which is close to the conveyor belt 16, are located on the same horizontal plane, and therefore when the lifting sliding plate 4 pushes the glass plates, the lower surface of the uppermost glass plate is flush with the lower end of the L-shaped push rod 8 and the upper end of the side wall of the containing box 1, which is close to the conveyor belt 16;
step six: pushing the glass plates stacked into a vertical column into the containing box 1 through the transfer trolley, starting the four groups of electric push rods 3, synchronously pushing the lifting sliding plates 4 at two sides upwards, sending the glass plate at the uppermost layer into the inner center of the feeding mechanism, then pushing the glass plate at the uppermost layer onto the conveyor belt 16 through the feeding mechanism, extending the feeding cylinder 5 after the glass plate at the uppermost layer is pushed onto the conveyor belt 16, moving the L-shaped push rod 8 to one side far away from the conveyor belt 16, and pushing the glass plates upwards through the four groups of electric push rods 3 to enable the glass plate at the next layer to be the uppermost layer and to be pushed into the conveyor belt 16 through the feeding mechanism, so that the conveyor belt 16 continuously and sequentially conveys the glass plates;
step seven: when the glass plate is conveyed to the lower part of the limit adjusting mechanism by the conveyor belt 16, the guide plate 23 corrects the position of the glass plate by using the elasticity of the torsion spring rotating shaft through the elastic hinge of the torsion spring rotating shaft, the glass plate is forced to move from the edge position close to the conveyor belt 16 to the central position of the conveyor belt 16, the impact force between the side corner of the glass plate and the guide plate 23 is reduced through the roller 24, the integrity of the glass plate is protected, and meanwhile, the position of the limit adjusting mechanism can be adjusted according to the glass plates with different widths through loosening the clamping nut 19 and adjusting the position in the kidney-shaped chute 17 through the positioning column 18;
step eight: the driving gear 30 is driven by the driving motor to drive the driven gears 29 on both sides to rotate in the same direction, so as to drive the reciprocating screw rod 26 to rotate, one sliding block 27 is located at one end of the reciprocating screw rod 26 close to the driven gear 29 when the driving gear is started, the other sliding block 27 is located at one end of the reciprocating screw rod 26 far away from the driven gear 29, so that each sliding block 27 reciprocates in the respective transmission box 25 by utilizing the characteristic of the reciprocating screw rod 26, the motion speed of the sliding block 27 is consistent with that of the conveyor belt 16, when the glass plate is conveyed into the detection box 14 by the conveyor belt 16, one of the photographing lenses 28 moving towards the screening and sub-packaging mechanism at a constant speed performs photographing inspection on the glass plate below the same, the photographing lens 28 and the glass plate move in the same direction at the same speed so as to keep relatively static, so that the photographing lens 28 can perform photographing inspection on the glass plate without residual images, preventing the afterimage from disturbing the information on the photographed picture, while the other photographing lens 28 is moved in reverse at the same speed to move to an end close to the driven gear 29 so as to correspond to the next glass plate;
step nine: the detection mechanism transmits the pictures shot by the shooting lens 28 to a computer for comparison so as to detect whether the glass plate is qualified or not, and sends out a command of being qualified or not to the screening and subpackaging mechanism, the reciprocating air cylinder 34 continuously extends and retracts so as to push the supporting transverse plate 32 to move left and right in the feeding box 15 in a reciprocating manner, when each sucking disc 39 moves to the position above the glass plate, the two supporting air cylinders 35 both push the transmission transverse rod 37 downwards and further push the scissor frame 36 to extend downwards so as to push the two sucking discs 39 to move downwards, wherein the sucking disc 39 above the glass plate of the conveyor belt 16 sucks up the glass plate, the other sucking disc 39 places the sucked glass plate in the containing box below the sucking disc 39, when no glass plate exists below the sucking disc 39, the work is suspended until the glass plate appears below the sucking disc 39, when a certain glass plate is received as a unqualified product, the sucking disc 39 above the unqualified product suspends the work, so that the unqualified glass plates are moved to the end part along with the conveyor belt 16 and collected intensively, the sucking disc 39 works again when moving to the upper part of the conveyor belt 16 again and sucks up the qualified glass plates, the qualified glass plates are divided into two containing boxes in a circulating and reciprocating mode, and the unqualified glass plates are conveyed to the output end of the conveyor belt 16 and collected intensively.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The utility model provides a glass processing is with intelligent automation line, includes the conveying frame, be equipped with heating chamber, shaping room, annealing room and cooling chamber on the conveying frame in proper order, the output of cooling chamber is equipped with detection mechanism, a serial communication port, detection mechanism includes splendid attire case (1) and support frame (2), support frame (2) set up the one side in splendid attire case (1), the equal movable mounting in inside both sides of splendid attire case (1) has lift slide (4), and is connected through four electric putter (3) between lift slide (4) and the splendid attire case (1), feed mechanism is installed at the top of splendid attire case (1), conveyer belt (16) are installed at the top of support frame (2), the both sides of conveyer belt (16) all are provided with supporting beam (40), the top of conveyer belt (16) has set gradually spacing adjustment mechanism, has cooled down the temperature, The device comprises a detection mechanism and a screening and subpackaging mechanism, wherein the lower parts of two sides of the screening and subpackaging mechanism are respectively provided with a containing box in a splicing manner.
2. The intelligent automatic production line for glass processing according to claim 1, wherein the feeding mechanism comprises two feeding cylinders (5), a feeding cross rod (6) is arranged between the two feeding cylinders (5), an L-shaped push rod (8) is arranged on the inner side of the top end of the containing box (1), and the feeding cross rod (6) is fixedly connected with the L-shaped push rod (8) through a feeding ejector rod (7).
3. The intelligent automatic production line for glass processing as claimed in claim 2, wherein a limiting strip (9) is arranged at the lower part of the inner side of the L-shaped push rod (8), one side of the limiting strip (9) is slidably connected with the inner wall of one side of the L-shaped push rod (8), mounting seats (10) are arranged on both sides of the top of the L-shaped push rod (8) in a penetrating manner, positioning screws (12) are arranged at the axes of the mounting seats (10) in a penetrating manner, and positioning nuts (11) are connected to the top of the positioning screws (12) in a threaded manner.
4. The intelligent automatic production line for glass processing as claimed in claim 1, wherein the limiting and adjusting mechanism comprises an adjusting frame (13), a waist-shaped sliding groove (17) is formed in the middle of the upper side of the adjusting frame (13), positioning columns (18) are arranged inside two ends of the waist-shaped sliding groove (17), and limiting pieces (20) are fixedly connected to the lower ends of the two positioning columns (18).
5. The intelligent automatic production line for glass processing as claimed in claim 4, wherein clamping nuts (19) are respectively sleeved on the upper sides of the two positioning columns (18) in a threaded manner, a connecting column (21) is installed at the lower end of the limiting sheet (20), a supporting plate (22) is installed at the lower end of the connecting column (21), a guiding plate (23) is hinged to one side of the supporting plate (22) through a torsion spring rotating shaft, and one end of the guiding plate (23) is rotatably connected with a roller (24).
6. The intelligent automatic production line for glass processing according to claim 1, wherein the detection mechanism comprises a detection box (14), two transmission boxes (25) are installed in the detection box (14), reciprocating lead screws (26) are installed in the middle of the two transmission boxes (25), sliding blocks (27) are sleeved on the outer peripheral threads of the reciprocating lead screws (26), shooting lenses (28) are fixedly connected to the bottoms of the sliding blocks (27), and the sliding blocks (27) are slidably connected with the transmission boxes (25).
7. The intelligent automatic production line for glass processing according to claim 1, wherein the screening and subpackaging mechanism comprises a feeding box (15), a support rod (31) is installed on the inner side of the upper portion of the feeding box (15), a support transverse plate (32) is arranged on the lower side of the support rod (31), a reciprocating cylinder (34) is installed on one side of the feeding box (15), and the telescopic end of the reciprocating cylinder (34) penetrates through the feeding box (15) and is fixedly connected with one end side face of the support transverse plate (32).
8. The intelligent and automatic production line for glass processing as claimed in claim 7, wherein two shear frames (36) are installed at the lower end of the supporting transverse plate (32), a transmission transverse plate (38) is movably installed at the lower side of each shear frame (36), and a suction cup (39) is installed at the lower end of each transmission transverse plate (38).
9. The use method of the intelligent automatic production line for glass processing is characterized by comprising the following steps:
the method comprises the following steps: heating the raw material, shaping the molten glass raw material into a glass plate shape, cooling the glass plate shape to room temperature, and conveying the glass plate shape to a detection mechanism for detection;
step two: the glass plates are pushed onto a conveyor belt (16) one by one through a feeding mechanism, and the positions of the glass plates are adjusted and moved to the middle part of the conveyor belt (16) through a limiting adjusting mechanism;
step three: the surface and the edge of the glass plate are detected whether to have defects through the detection mechanism, the glass plate without problems is subpackaged in the containing box through the screening and subpackaging mechanism, and the defective glass plate is conveyed to the output end of the conveyor belt (16) and collected in a centralized mode.
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| CN113857062B (en) | 2023-04-11 |
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