CN113679871A - Efficient sterilization equipment for sterile isolation system and use method thereof - Google Patents
Efficient sterilization equipment for sterile isolation system and use method thereof Download PDFInfo
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- CN113679871A CN113679871A CN202111074404.1A CN202111074404A CN113679871A CN 113679871 A CN113679871 A CN 113679871A CN 202111074404 A CN202111074404 A CN 202111074404A CN 113679871 A CN113679871 A CN 113679871A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/22—Phase substances, e.g. smokes, aerosols or sprayed or atomised substances
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/24—Apparatus using programmed or automatic operation
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/14—Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/15—Biocide distribution means, e.g. nozzles, pumps, manifolds, fans, baffles, sprayers
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Abstract
The invention discloses efficient sterilization equipment for an aseptic isolation system and a using method thereof, and relates to the technical field of sterilization equipment. The method comprises the following steps: and the hydrogen peroxide sterilization system is used for sterilizing the closed space and is arranged in the first cabin body. Directly heat the intensification to the sterilization under-deck through heating fan and heating pipe, then carry out circulation dehumidification to the sterilization under-deck through dehumidification case cooperation dehumidification fan, atomize hydrogen peroxide solution to the sterilization under-deck by air compression pump and peristaltic pump cooperation atomizer again, these three technology cooperation application, solve the drier that appears in the prior art, hydrogen peroxide sterilizing agent consumption is big and the problem of the easy condensation in the sterilization under-deck, solve a series of subsidiary problems that lead to after these consumptions are big simultaneously, can reach the hydrogen peroxide that the concentration of disinfecting required again, the sterilization effect is unanimous, the structure is retrencied, accord with economic benefits, wide application prospect has.
Description
Technical Field
The invention relates to the technical field of sterilization equipment, in particular to high-efficiency sterilization equipment for an aseptic isolation system and a using method thereof.
Background
The existing method is a vaporized hydrogen peroxide sterilization technology which is characterized in that hydrogen peroxide solution is vaporized by flash evaporation to remove moisture, and high-concentration hydrogen peroxide gas mixture is added into an isolator to achieve the sterilization effect
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: a high efficiency sterilization apparatus for use in an aseptic isolation system and method of using the same, comprising:
the hydrogen peroxide sterilization system is used for sterilizing a closed space, is arranged in the first cabin body and comprises a dosing spraying system, a heating system and a dehumidification system;
the dosing spraying system comprises a solution bottle, a peristaltic pump and an atomizing nozzle;
the heating system comprises a heating fan and a heating pipe;
the dehumidification system comprises a dehumidification box, an ice box and a dehumidification fan;
the first cabin body consists of a sterilization cabin, a top cabin and a bottom cabin which are respectively arranged at the top and the bottom of the sterilization cabin;
an air inlet fan is arranged in the top cabin, and a first efficient filter is arranged at one end of the air inlet fan;
an air exhaust fan is arranged in the bottom cabin, and a second efficient filter is arranged at one end of the air exhaust fan.
As a preferable technical proposal of the invention, one side of the first cabin body is provided with a dehumidifying box, the heating fan is arranged on one side of the inner wall of the sterilizing cabin, one side of the inner wall of the sterilization cabin is provided with an atomizing spray head, the dehumidification fan is arranged on one side of the dehumidification box, an ice box is arranged in the dehumidification box, the solution bottle is communicated with a peristaltic pump, the output ends of the peristaltic pump and the air compression pump are communicated with an atomizing nozzle, the input end of the dehumidification box and the output end of the dehumidification fan are communicated with the sterilization cabin, the interior of the sterilization cabin is sequentially provided with a dehumidification air inlet, an air inlet and a dehumidification air outlet, the dehumidification air inlet is communicated with the input end of the dehumidification box through a pipeline, the dehumidification air outlet is communicated with the input end of the dehumidification fan through a pipeline, and the other end of the dehumidification fan is communicated with the output end of the dehumidification box through a pipeline.
As a preferred technical scheme of the present invention, a heating pipe is arranged inside the heating fan, a control box is arranged on one side of the first cabin body, the dehumidification box, the solution bottle and the peristaltic pump are all arranged inside the control box, and a weighing sensor is arranged at the bottom of the solution bottle and is used for weighing the solution bottle.
As a preferable technical scheme of the invention, a universal joint is arranged in the atomizing spray head, the atomizing spray head is arranged on one side of the inner wall of the sterilization cabin through the universal joint and used for adjusting the angle of the atomizing spray head, and a channel used for communicating a pipeline is arranged in the universal joint.
As a preferred technical scheme of the invention, one side of the top cabin is provided with an air inlet, the inside of the top cabin is provided with an exhaust pipe, the bottom end of the exhaust pipe extends to the inside of the bottom cabin and is communicated with an exhaust fan, and the top end of the exhaust pipe extends to the top of the top cabin.
As a preferable technical scheme of the invention, one side of the sterilization cabin is hinged with a sealed side door, one side of the sterilization cabin is provided with an air cylinder for driving the sealed side door, and one side of the sterilization cabin is provided with induction interlocking for locking when the sealed side door is closed.
As a preferable technical scheme of the invention, the width of the second cabin body is smaller than that of the first cabin body, a partition door is arranged between the two sterilization cavities, and the two sterilization cavities are communicated through the partition door.
As a preferable technical scheme of the invention, one side of the top cabin is provided with an emergency stop button for controlling emergency stop during the operation of the high-efficiency sterilization equipment, and one side of the top cabin is provided with a printer for printing the operation parameters of the high-efficiency sterilization equipment.
As a preferable technical scheme of the invention, one side of the top cabin is provided with at least one pressure difference meter which is arranged above the emergency stop button, one side of the top cabin is provided with a warning lamp and a USB interface which is arranged at one side of the warning lamp, the warning lamp is used for reminding abnormal states of the high-efficiency sterilization equipment in operation, and one side of the top cabin is provided with a touch screen.
A method of using a high efficiency sterilization apparatus for an aseptic isolation system, comprising the steps of:
s1, starting a heating pipe and a heating fan to directly heat the sterilization cabin in a sterilization cabin heating temperature rise stage, raising the temperature from room temperature to about 30 ℃, improving the condensation temperature, shortening the dehumidification time, improving the dehumidification effect and avoiding condensation in the sterilization process;
s2, a dehumidification stage, namely putting the ice box into a dehumidification box in advance, starting a dehumidification fan and the dehumidification box, reducing the relative humidity in the sterilization cabin to a certain value, and continuously heating the sterilization cavity;
s3, in the pesticide spraying stage, starting a peristaltic pump and an air compression pump, spraying hydrogen peroxide solution into the sterilization chamber through an atomization nozzle, extracting relatively clean and dry air in the sterilization chamber from an air inlet by an air inlet source of the air compression pump to atomize the hydrogen peroxide solution, enabling the sterilization chamber to reach an aseptic state by the pesticide spraying amount and pesticide spraying time, and continuously heating and dehumidifying the sterilization chamber;
s4, a keeping stage, namely stopping spraying the medicine after the required hydrogen peroxide concentration and the required maintenance time are reached, keeping the high-concentration hydrogen peroxide in the sterilization cabin, naturally decomposing the hydrogen peroxide, and reducing the concentration to a specified value;
s5, in the residue discharge stage, starting an air inlet fan and an air exhaust fan, and replacing residual hydrogen peroxide gas in the sterilization chamber with fresh air to reduce the concentration of hydrogen peroxide to below 1 PPM;
and S6, performing aseptic operation when the hydrogen peroxide concentration is reduced to below 1 PPM.
Advantageous effects
Compared with the prior art, the invention provides high-efficiency sterilization equipment for an aseptic isolation system and a using method thereof, and the high-efficiency sterilization equipment has the following beneficial effects:
this a high-efficient sterilization equipment for aseptic isolated system and application method thereof, through setting up cabin body one and hydrogen peroxide sterilization system, directly heat the intensification to the sterilization under-deck through heating fan and heating pipe, then carry out the circulation dehumidification to the sterilization under-deck through dehumidification box cooperation dehumidification fan, atomize hydrogen peroxide solution to the sterilization under-deck by air compression pump and peristaltic pump cooperation atomizer again, these three technology cooperation applications, solve the drier that appears in the prior art, hydrogen peroxide sterilizing agent consumption is big and the problem of the easy condensation in the sterilization under-deck, solve a series of subsidiary problems that lead to after these consumptions are big simultaneously, can reach the hydrogen peroxide that the sterilization concentration required again, the sterilizing effect is unanimous, the structure is simplified, accord with economic benefits, wide application prospect has.
Drawings
FIG. 1 is a schematic structural diagram of an efficient sterilization apparatus for an aseptic isolation system and a method for using the same according to the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
FIG. 3 is a schematic diagram of the operation of the air intake fan and the air exhaust fan of the high-efficiency sterilization device for the sterile isolation system and the method for using the same according to the present invention;
FIG. 4 is a schematic structural view of an atomizing nozzle of the high-efficiency sterilization apparatus for the sterile isolation system and the method for using the same according to the present invention;
FIG. 5 is a sectional view of the atomizer structure of the high-efficiency sterilization apparatus for aseptic isolation system and the method for using the same according to the present invention;
FIG. 6 is a schematic structural view of a heating fan of an efficient sterilization apparatus for an aseptic isolation system and a method for using the same according to the present invention;
FIG. 7 is a sectional view of a heating fan structure of an efficient sterilization apparatus for an aseptic isolation system and a method for using the same according to the present invention;
FIG. 8 is a schematic view of a dehumidification tank pipeline of an efficient sterilization apparatus for an aseptic isolation system and a method for using the same according to the present invention;
FIG. 9 is a schematic structural view of a second chamber of the sterilization apparatus for the sterile isolation system and the method for using the same according to the present invention;
fig. 10 is a schematic operation process diagram of a high-efficiency sterilization device for an aseptic isolation system and a use method thereof according to the present invention.
In the figure: 1. a first cabin body; 2. a second cabin body; 3. a control box; 31. a solution bottle; 32. a peristaltic pump; 33. a weighing sensor; 34. a dehumidification box; 35. a dehumidification fan; 36. an ice box; 4. a sterilization chamber; 41. a dehumidification air outlet; 42. a dehumidification air inlet; 43. an air inlet; 44. sealing the side door; 45. a cylinder; 46. induction interlocking; 5. a top compartment; 501. a first high-efficiency filter; 51. an air intake fan; 52. an exhaust duct; 53. an air inlet; 54. an emergency stop button; 55. a differential pressure gauge; 56. a printer; 57. a touch screen; 58. a warning light; 59. a USB interface; 6. a bottom compartment; 601. a second high-efficiency filter; 61. an air compression pump; 62. an exhaust fan; 7. an atomizing spray head; 71. a universal joint; 8. a heating fan; 81. heating the tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 10, a high-efficiency sterilization apparatus for an aseptic isolation system and a method for using the same, a hydrogen peroxide sterilization system for sterilizing a closed space is disposed inside a first cabin 1, the hydrogen peroxide sterilization system includes a dosing spray system, a heating system and a dehumidifying system, the dosing spray system includes a solution bottle 31, a peristaltic pump 32 and an atomizing nozzle 7, the heating system includes a heating fan 8 and a heating pipe 81, the dehumidifying system includes a dehumidifying box 34, an ice box 36 and a dehumidifying fan 35, the first cabin 1 is composed of a sterilizing cabin 4 and a top cabin 5 and a bottom cabin 6 respectively disposed at the top and the bottom of the sterilizing cabin, the solution bottle 31 is used for containing a hydrogen peroxide solution sterilizing agent, the peristaltic pump 32 is used for controlling the spraying speed of hydrogen peroxide during the sterilizing process, an air compression pump 61 provides atomizing power for the atomizing nozzle 7, the atomizing nozzle 7 atomizes the hydrogen peroxide sterilizing agent by high-pressure gas and then sprays the hydrogen peroxide sterilizing agent into the sterilizing chamber 4, one side of the dehumidifying chamber 34 is provided with a dehumidifying fan 35, the heating system comprises a heating fan 8 and a heating pipe 81, the dehumidifying system comprises a dehumidifying chamber 34, an ice box 36 and the dehumidifying fan 35, the inside of the top chamber 5 is provided with an air inlet fan 51, one end of the air inlet fan 51 is provided with a high-efficiency filter I501, the inside of the bottom chamber 6 is provided with an air exhaust fan 62, one end of the air exhaust fan 62 is provided with a high-efficiency filter II 601, the dehumidifying fan 35 sucks the air in the sterilizing chamber 4 into the dehumidifying chamber 34 through a dehumidifying air inlet 42, cools and condenses the air in the dehumidifying chamber 34 to remove moisture in the air, and then returns the dehumidified dry air into the chamber through a dehumidifying air outlet 41 through a pipeline to achieve the purpose of dehumidification, and the method can rapidly remove moisture in the air, and does not need extra desiccant, can refrigerate and dry continuously, adopt the simple ice box 36 as refrigerating, only need to change the ice box 36 while refrigerating, the acquisition and change of the ice box 36 are more convenient, resume the refrigeration function rapidly through the freezing way after the ice box 36 loses the refrigeration effect, unlimited use, this method uses, green, apt to obtain, advantage such as being low in cost, but not merely limit the ice box 36, can be other refrigeration plant or ice bag, etc., start heating fan 8 and heating pipe 81 and heat in the sterilization cabin 4 directly, reduce the heat loss of the heating process outside the sterilization cabin 4, the heating purpose is to raise the temperature in the sterilization cabin 4, can improve the water content in the sterilization cabin 4 effectively, avoid condensing, so both need to heat and preserve heat in the sterilization cabin 4 before sterilizing and sterilizing the process, the apparatus runs the first stage and heats the temperature in the sterilization cabin 4, the proper temperature of the original room temperature is increased, when the air in the sterilization cabin 4 passes through the dehumidification box 34 in the second stage dehumidification stage, the temperature of the air is reduced due to refrigeration dehumidification, the air temperature needs to be heated, and in the third stage spray medicine stage, the temperature in the sterilization cabin 4 can be reduced by hydrogen peroxide solution spray at normal temperature in the stage, and the dehumidification in the stage is also operated, the temperature in the sterilization cabin 4 is reduced, continuous heating is needed, the temperature needed in the sterilization cabin 4 is ensured, the sterilization effect is prevented from being influenced by condensation in the whole sterilization process, the heating fan 8 is matched with the heating pipe 81, one purpose is to ensure the uniform and consistent temperature in the sterilization cabin 4, and simultaneously, the stirring effect is also achieved to ensure the uniform and broad-spectrum distribution of the hydrogen peroxide in the spray medicine stage, so that the consistency of the concentration of the hydrogen peroxide in the sterilization cabin 4 is ensured, the sterilization effect is ensured, and the hydrogen peroxide belongs to a high-efficiency sterilizing agent, the vaporized hydrogen peroxide sterilization is to separate hydrogen peroxide gas from a hydrogen peroxide solution by high-temperature flash evaporation and utilizing the difference between the boiling point temperature of hydrogen peroxide and the boiling point temperature of water to obtain high-concentration hydrogen peroxide so as to achieve the sterilization effect.
The atomized hydrogen peroxide directly passes through the efficient atomizing nozzle 7 to atomize the hydrogen peroxide sterilizing agent into tiny particles, the atomizing effect is closely related to the spraying amount per unit time and the pressure of compressed air, the spraying amount per unit time is set according to the space size to achieve ideal atomized particles, the method has the advantages that the hydrogen peroxide sterilizing agent is completely sprayed into the sterilizing chamber 4, no extra loss exists, the consumption of the sterilizing agent can be greatly reduced, according to verification comparison, the consumption of the sterilizing agent is one fifth of the vaporizing hydrogen peroxide sterilizing mode, even less consumption, the consumption of the sterilizing agent is low, the generated water amount is small, the dehumidifying amount is small, the needed water is small, the efficient heating and dehumidifying system is combined, the condensation phenomenon which directly influences the sterilizing effect is avoided, the air inlet pipeline of the air compression pump 61 is connected with the air inlet 43, the hydrogen peroxide sterilization system is clean dry air in the sterilization cabin 4, solves the problems that an air source which is fed from the outside is non-sterile and high in humidity, and can sterilize closed spaces of any size.
As a concrete technical scheme of this embodiment, one side of the cabin body 1 is provided with dehumidification case 34, heating fan 8 sets up in one side of the 4 inner walls in sterilization cabin, one side of the 4 inner walls in sterilization cabin is provided with atomizer 7, dehumidification fan 35 sets up in one side of dehumidification case 34, the inside of dehumidification case 34 is provided with ice box 36, solution bottle 31 is linked together with peristaltic pump 32, peristaltic pump 32 and air compression pump 61's output all are linked together with atomizer 7, the input of dehumidification case 34 and dehumidification fan 35's output all are linked together with sterilization cabin 4, the inside in sterilization cabin 4 has set gradually dehumidification air intake 42, air inlet 43 and dehumidification air outlet 41, dehumidification air intake 42 is linked together through the input of pipeline and dehumidification case 34, dehumidification air outlet 41 is linked together through the input of pipeline and dehumidification fan 35, the other end of the dehumidification fan 35 is communicated with the output end of the dehumidification box 34 through a pipeline.
As a specific technical solution of this embodiment, the heating pipe 81 is disposed inside the heating fan 8, the control box 3 is disposed on one side of the cabin body 1, the dehumidification box 34, the solution bottle 31 and the peristaltic pump 32 are disposed inside the control box 3, the weighing sensor 33 is disposed at the bottom of the solution bottle 31, and the weighing sensor 33 is used for controlling the amount of hydrogen peroxide used in the sterilization process.
As a specific technical scheme of this embodiment, the inside of atomizer 7 is provided with universal joint 71, atomizer 7 is installed in one side of sterilization cabin 4 inner wall through universal joint 71, be used for right the angle of atomizer 7 is adjusted, the inside of universal joint 71 is seted up and is used for the passageway of intercommunication pipeline for lead to high-pressure gas pipe and carry hydrogen peroxide sterilant pump line, and universal joint 71 bulb activity is sealed, makes sterilization cabin 4 inside and outside play the sealed effect.
As a specific technical solution of this embodiment, an air inlet 53 is disposed at one side of the top cabin 5, an exhaust duct 52 is disposed inside the top cabin 5, the bottom end of the exhaust duct extends into the bottom cabin 6 and is communicated with an exhaust fan 62, and the top end of the exhaust duct 52 extends to the top of the top cabin 5.
As a specific technical scheme of this embodiment, one side of sterilization cabin 4 articulates there is sealed side door 44, one side of sterilization cabin 4 is provided with the cylinder 45 that is used for driving sealed side door 44, one side of sterilization cabin 4 is provided with response interlock 46, be used for locking when sealed side door 44 is closed.
As a specific technical scheme of this embodiment, one side of the cabin body 1 is provided with a cabin body 2, the cabin body 2 is identical in structure to the cabin body 1, the width of the cabin body 2 is smaller than the cabin body 1, although the structure is identical between the two, the parts in the cabin body 2 are different in arrangement position from the parts in the cabin body 1 due to space limitation, the achieved effect is identical, two separation doors are arranged between the sterilization chambers, and the two sterilization chambers are communicated through the separation doors.
As a specific technical solution of this embodiment, an emergency stop button 54 is disposed on one side of the top chamber 5, and is used for controlling an emergency stop when the high-efficiency sterilization apparatus operates, and a printer 56 is disposed on one side of the top chamber 5 and is used for printing operation parameters of the high-efficiency sterilization apparatus.
As a specific technical scheme of this embodiment, one side of the top cabin 5 is provided with at least one pressure difference meter 55 which is located above the emergency stop button 54 and is used for monitoring the pressure difference between a first high-efficiency filter 501 at one end of the air intake fan 51 and a second high-efficiency filter 601 at one end of the air exhaust fan 62, one side of the top cabin 5 is provided with a warning lamp 58 and a USB interface 59 located at one side of the warning lamp 58, the warning lamp 58 is used for reminding an abnormal state of the high-efficiency sterilization equipment in operation, and one side of the top cabin 5 is provided with a touch screen 57 for controlling, monitoring data, modifying system data and the like of a control system of the hydrogen peroxide sterilization equipment.
The use method of the high-efficiency sterilization equipment for the sterile isolation system is characterized in that the operation steps are automatically controlled by a control system program, and the method comprises the following steps:
s1, starting a heating pipe 81 and a heating fan 8 to directly heat the sterilization cabin 4 in a heating temperature rise stage of the sterilization cabin 4, raising the temperature of condensation from room temperature to about 30 ℃, shortening the dehumidification time, improving the dehumidification effect and avoiding condensation in the sterilization process;
s2, a dehumidification stage, namely putting the ice box 36 into the dehumidification box 34 in advance, starting the dehumidification fan 35 and the dehumidification box 34, reducing the relative humidity in the sterilization cabin 4 to a certain value, and continuously heating the sterilization cavity;
s3, in the spraying stage, the peristaltic pump 32 and the air compression pump 61 are started, the hydrogen peroxide solution is sprayed into the sterilization cabin 4 through the atomizing nozzle 7, the air source of the air intake of the air compression pump 61 extracts relatively clean and dry air in the sterilization cabin 4 from the air inlet 43 to atomize the hydrogen peroxide solution, the spraying amount and the spraying time enable the sterilization cabin 4 to be in an aseptic state, and meanwhile, the sterilization cavity is continuously heated and dehumidified;
s4, a keeping stage, namely stopping spraying the medicine after the required hydrogen peroxide concentration and the required maintenance time are reached, keeping the high-concentration hydrogen peroxide in the sterilization cabin 4, naturally decomposing the hydrogen peroxide, and reducing the concentration to a specified value;
s5, in the residue removing stage, the air inlet fan 51 and the air outlet fan 62 are started, and the residual hydrogen peroxide gas in the sterilization cabin 4 is replaced by fresh air, so that the concentration of the hydrogen peroxide is reduced to below 1 PPM;
and S6, performing aseptic operation when the hydrogen peroxide concentration is reduced to below 1 PPM.
In conclusion, the efficient sterilization equipment for the sterile isolation system and the use method thereof have the advantages that the cabin body 1 and the hydrogen peroxide sterilization system are arranged, the sterilization cabin 4 is directly heated and heated through the heating fan 8 and the heating pipe 81, then the sterilization cabin 4 is circularly dehumidified through the dehumidification box 34 and the dehumidification fan 35, and then the hydrogen peroxide solution is atomized into the sterilization cabin 4 through the air compression pump 61 and the peristaltic pump 32 and the atomization nozzle 7.
It should be noted that, in this document, terms such as "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An efficient sterilization apparatus for use in an aseptic isolation system, comprising:
the hydrogen peroxide sterilization system is used for sterilizing a closed space, is arranged in the first cabin body and comprises a dosing spraying system, a heating system and a dehumidification system;
the dosing spraying system comprises a solution bottle, a peristaltic pump and an atomizing nozzle;
the heating system comprises a heating fan and a heating pipe;
the dehumidification system comprises a dehumidification box, an ice box and a dehumidification fan;
the first cabin body consists of a sterilization cabin, a top cabin and a bottom cabin which are respectively arranged at the top and the bottom of the sterilization cabin;
an air inlet fan is arranged in the top cabin, and a first efficient filter is arranged at one end of the air inlet fan;
an air exhaust fan is arranged in the bottom cabin, and a second efficient filter is arranged at one end of the air exhaust fan.
2. An efficient sterilization apparatus for aseptic isolation systems as defined in claim 1, wherein: one side of the first cabin body is provided with the dehumidification case, heating fan sets up in one side of sterilization cabin inner wall, one side of sterilization cabin inner wall is provided with atomizer, the dehumidification fan sets up in one side of dehumidification case, the inside of dehumidification case is provided with the ice box, the solution bottle communicates with the peristaltic pump mutually, the output of peristaltic pump and air compression pump all is linked together with atomizer, the input of dehumidification case and the output of dehumidification fan all are linked together with the sterilization cabin, the inside in sterilization cabin has set gradually dehumidification air intake, air inlet and dehumidification air outlet, the dehumidification air intake is linked together through the input of pipeline with the dehumidification case, the dehumidification air outlet is linked together through the input of pipeline with the dehumidification fan, the other one end of dehumidification fan is through pipeline and dehumidification case output intercommunication.
3. An efficient sterilization apparatus for aseptic isolation systems as defined in claim 1, wherein: the inside of heating fan is provided with the heating pipe, one side of the first cabin body is provided with the control box, dehumidification case, solution bottle and peristaltic pump all set up in the inside of control box, the bottom of solution bottle is provided with weighing sensor, is used for right the solution bottle weighs.
4. An efficient sterilization apparatus for aseptic isolation systems as defined in claim 1, wherein: the inside of atomizer is provided with universal joint, the atomizer passes through universal joint and installs in one side of sterilization cabin inner wall, be used for right the angle of atomizer is adjusted, the passageway that is used for the intercommunication pipeline is seted up to universal joint's inside.
5. An efficient sterilization apparatus for aseptic isolation systems as defined in claim 1, wherein: one side of the top cabin is provided with an air inlet, an exhaust pipe is arranged in the top cabin, the bottom end of the exhaust pipe extends into the bottom cabin and is communicated with an exhaust fan, and the top end of the exhaust pipe extends to the top of the top cabin.
6. An efficient sterilization apparatus for aseptic isolation systems as defined in claim 1, wherein: one side in sterilization cabin articulates there is sealed side door, one side in sterilization cabin is provided with the cylinder that is used for driving sealed side door, one side in sterilization cabin is provided with the response interlocking, is used for locking when sealed side door is closed.
7. An efficient sterilization apparatus for aseptic isolation systems as defined in claim 1, wherein: the width of the second cabin body is smaller than that of the first cabin body, a partition door is arranged between the two sterilization cavities, and the two sterilization cavities are communicated through the partition door.
8. An efficient sterilization apparatus for aseptic isolation systems as defined in claim 1, wherein: one side of the top cabin is provided with an emergency stop button for controlling emergency stop of the high-efficiency sterilization equipment during operation, and one side of the top cabin is provided with a printer for printing operation parameters of the high-efficiency sterilization equipment.
9. An efficient sterilization apparatus for aseptic isolation systems as defined in claim 1, wherein: one side in overhead compartment is provided with quantity and is no less than one and be located the pressure differential table of scram button top, one side in overhead compartment is provided with the warning light and is located the USB interface of warning light one side, the warning light is used for reminding the abnormal state of high-efficient sterilization equipment in service, one side in overhead compartment is provided with the touch-sensitive screen.
10. A method of using the high efficiency sterilization apparatus for sterile isolation system according to claims 1-9, comprising the steps of:
s1, starting a heating pipe and a heating fan to directly heat the sterilization cabin in a sterilization cabin heating temperature rise stage, raising the temperature from room temperature to about 30 ℃, improving the condensation temperature, shortening the dehumidification time, improving the dehumidification effect and avoiding condensation in the sterilization process;
s2, a dehumidification stage, namely putting the ice box into a dehumidification box in advance, starting a dehumidification fan and the dehumidification box, reducing the relative humidity in the sterilization cabin to a certain value, and continuously heating the sterilization cavity;
s3, in the pesticide spraying stage, starting a peristaltic pump and an air compression pump, spraying hydrogen peroxide solution into the sterilization chamber through an atomization nozzle, extracting relatively clean and dry air in the sterilization chamber from an air inlet by an air inlet source of the air compression pump to atomize the hydrogen peroxide solution, enabling the sterilization chamber to reach an aseptic state by the pesticide spraying amount and pesticide spraying time, and continuously heating and dehumidifying the sterilization chamber;
s4, a keeping stage, namely stopping spraying the medicine after the required hydrogen peroxide concentration and the required maintenance time are reached, keeping the high-concentration hydrogen peroxide in the sterilization cabin, naturally decomposing the hydrogen peroxide, and reducing the concentration to a specified value;
s5, in the residue discharge stage, starting an air inlet fan and an air exhaust fan, and replacing residual hydrogen peroxide gas in the sterilization chamber with fresh air to reduce the concentration of hydrogen peroxide to below 1 PPM;
and S6, performing aseptic operation when the hydrogen peroxide concentration is reduced to below 1 PPM.
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CN203329080U (en) * | 2013-06-26 | 2013-12-11 | 苏州工业园区鸿基洁净科技有限公司 | Microbial disinfection device |
CN204278043U (en) * | 2014-11-07 | 2015-04-22 | 胡钦凤 | Aseptic processing isolator |
CN209060088U (en) * | 2018-04-03 | 2019-07-05 | 丽珠集团福州福兴医药有限公司 | A kind of disinfection system for desinfection chamber |
CN111228522A (en) * | 2020-01-17 | 2020-06-05 | 英诺维尔智能科技(苏州)有限公司 | Efficient concomitant sterilization method for automatic medicine production system |
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CN203329080U (en) * | 2013-06-26 | 2013-12-11 | 苏州工业园区鸿基洁净科技有限公司 | Microbial disinfection device |
CN204278043U (en) * | 2014-11-07 | 2015-04-22 | 胡钦凤 | Aseptic processing isolator |
CN209060088U (en) * | 2018-04-03 | 2019-07-05 | 丽珠集团福州福兴医药有限公司 | A kind of disinfection system for desinfection chamber |
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