CN113561582A - 一种粗梳细柔羊绒毯及其生产工艺 - Google Patents

一种粗梳细柔羊绒毯及其生产工艺 Download PDF

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CN113561582A
CN113561582A CN202110756512.0A CN202110756512A CN113561582A CN 113561582 A CN113561582 A CN 113561582A CN 202110756512 A CN202110756512 A CN 202110756512A CN 113561582 A CN113561582 A CN 113561582A
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cashmere
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blanket
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soft
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王秋实
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Hangzhou Smart Cashmere Products Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A47G9/0207—Blankets; Duvets
    • A47G9/0223—Blankets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/162—Cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/008—Sewing, stitching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Woven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明提供一种粗梳细柔羊绒毯及其生产工艺，细柔羊绒毯生产技术领域；该一种粗梳细柔羊绒毯，包括涤纶编织层、羊绒层、保暖层；一种粗梳细柔羊绒毯及其生产工艺，包括以下步骤：步骤1、利用织布机将经纬涤纶线编织成基层面料，并进行切边处理；步骤2、将保暖层通过可水洗胶粘附在基层面料的两侧面；步骤3、将羊绒层包覆在基层面料的表面，然后通过涤纶线进行缝合固定；步骤4、对羊绒毯进行酸泡处理，然后进行碾压整形。通过将羊绒层包覆在涤纶编织层上，然后通过涤纶线缝合固定，只需要较薄的羊绒层就能够生产羊绒毯，而且增设的保暖层，能够提高羊绒毯的保暖性，利用较少的羊绒层能够降低羊绒毯原料的成本，使羊绒毯的生产成本降低。

Description

一种粗梳细柔羊绒毯及其生产工艺
技术领域
本发明涉及细柔羊绒毯生产技术领域，具体为一种粗梳细柔羊绒毯及其生产工艺。
背景技术
羊绒是生长在山羊外表皮层，掩在山羊粗毛根部的一层薄薄的细绒，入冬寒冷时长出，抵御风寒，开春转暖后脱落，自然适应气候，属于稀有的特种动物纤维，具有较好的保温性能和舒适感，一般应用与中高品质的纺织面料。
羊绒毯就是采用羊绒为原料制造而成的毯子，表面的羊绒比较柔软，深受市场的青睐，羊绒厚度较厚的时候比较难成型，成品率比较低，使羊绒毯的制造价格比较高，而羊绒毯厚度较薄的时候，容易产生变形，而且保暖性能差，本发明通过采用涤纶编织层作为中间基层外表面包覆一层较薄的羊绒层，能够较大的提高羊绒毯的成品率，而且成品羊绒毯与市面上的羊绒毯效果相当。
发明内容
(一)解决的技术问题
针对现有技术的不足，本发明提供了一种粗梳细柔羊绒毯及其生产工艺，解决了羊绒厚度较厚的时候比较难成型，成品率比较低，使羊绒毯的制造价格比较高的问题。
(二)技术方案
为实现以上目的，本发明通过以下技术方案予以实现：一种粗梳细柔羊绒毯，包括涤纶编织层，由经线和纬线编织而成，且经线密度为55-58条/100mm、纬线密度为48-53条/100mm；
羊绒层，羊绒层包覆在涤纶编织层的外表面，所述羊绒层与涤纶编织层之间通过涤纶线固定；
保暖层，设置在羊绒层的内侧面，且保暖层设置有两块，分布在涤纶编织层的两侧面中心位置。
优选的，所述涤纶编织层的透气性为保暖层的3-5倍，且涤纶编织层的厚度为保暖层的2-4倍。
一种粗梳细柔羊绒毯及其生产工艺，包括以下步骤：
步骤1、利用织布机将经纬涤纶线编织成基层面料，并进行切边处理；
步骤2、将保暖层通过可水洗胶粘附在基层面料的两侧面；
步骤3、将羊绒层包覆在基层面料的表面，然后通过涤纶线进行缝合固定；
步骤4、对羊绒毯进行酸泡处理，然后进行碾压整形；
步骤5、染色处理，利用活性染色剂进行浸泡染色；
步骤6、清洗烘干处理，利用清水进行漂洗，然后利用热风进行烘干。
优选的，所述步骤1中切边处理后的基层面料2000mm×1200mm,厚度为25-45mm。
优选的，所述经线采用DTY50D/36F的涤纶丝，纬线采用DTY100D/36F的涤纶丝。
优选的，所述步骤4中的酸泡处理采用PH为5-6.2的醋酸溶液，且酸泡时间为15-35分钟。
优选的，所述步骤6中的清水漂洗的水温为45-56℃，热风烘干的热风温度为60-72℃。
(三)有益效果
本发明提供了一种粗梳细柔羊绒毯及其生产工艺。具备以下有益效果：
1、本发明，通过将羊绒层包覆在涤纶编织层上，然后通过涤纶线缝合固定，只需要较薄的羊绒层就能够生产羊绒毯，而且增设的保暖层，能够提高羊绒毯的保暖性，利用较少的羊绒层能够降低羊绒毯原料的成本，使羊绒毯的生产成本降低。
2、本发明，通过选用合理的生产工艺，将保暖层通过可水洗胶粘附在基层面料的两侧面，羊绒缝合后酸泡的时候胶液会完全融化出来，而且酸洗能够增加羊绒毯的柔软性，提高产品的质量。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：
本发明实施例提供一种粗梳细柔羊绒毯，包括涤纶编织层，由经线和纬线编织而成，且经线密度为58条/100mm、纬线密度为53条/100mm；
羊绒层，羊绒层包覆在涤纶编织层的外表面，所述羊绒层与涤纶编织层之间通过涤纶线固定；
保暖层，设置在羊绒层的内侧面，且保暖层设置有两块，分布在涤纶编织层的两侧面中心位置。
所述涤纶编织层的透气性为保暖层的5倍，且涤纶编织层的厚度为保暖层的4倍。
实施例二：
本发明实施例提供一种粗梳细柔羊绒毯，包括涤纶编织层，由经线和纬线编织而成，且经线密度为55条/100mm、纬线密度为48条/100mm；
羊绒层，羊绒层包覆在涤纶编织层的外表面，所述羊绒层与涤纶编织层之间通过涤纶线固定；
保暖层，设置在羊绒层的内侧面，且保暖层设置有两块，分布在涤纶编织层的两侧面中心位置。
所述涤纶编织层的透气性为保暖层的3倍，且涤纶编织层的厚度为保暖层的2倍。
实施例三：
本发明实施例提供一种粗梳细柔羊绒毯及其生产工艺，包括以下步骤：
步骤1、利用织布机将经纬涤纶线编织成基层面料，并进行切边处理；
步骤2、将保暖层通过可水洗胶粘附在基层面料的两侧面；
步骤3、将羊绒层包覆在基层面料的表面，然后通过涤纶线进行缝合固定；
步骤4、对羊绒毯进行酸泡处理，然后进行碾压整形；
步骤5、染色处理，利用活性染色剂进行浸泡染色；
步骤6、清洗烘干处理，利用清水进行漂洗，然后利用热风进行烘干。
上述步骤1中切边处理后的基层面料2000mm×1200mm,厚度为25mm。
上述经线采用DTY50D/36F的涤纶丝，纬线采用DTY100D/36F的涤纶丝。
上述步骤4中的酸泡处理采用PH为5的醋酸溶液，且酸泡时间为35分钟。
上述步骤6中的清水漂洗的水温为45℃，热风烘干的热风温度为60℃。
实施例四：
本发明实施例提供一种粗梳细柔羊绒毯及其生产工艺，包括以下步骤：
步骤1、利用织布机将经纬涤纶线编织成基层面料，并进行切边处理；
步骤2、将保暖层通过可水洗胶粘附在基层面料的两侧面；
步骤3、将羊绒层包覆在基层面料的表面，然后通过涤纶线进行缝合固定；
步骤4、对羊绒毯进行酸泡处理，然后进行碾压整形；
步骤5、染色处理，利用活性染色剂进行浸泡染色；
步骤6、清洗烘干处理，利用清水进行漂洗，然后利用热风进行烘干。
上述步骤1中切边处理后的基层面料2000mm×1200mm,厚度为45mm。
上述经线采用DTY50D/36F的涤纶丝，纬线采用DTY100D/36F的涤纶丝。
上述步骤4中的酸泡处理采用PH为6.2的醋酸溶液，且酸泡时间为15分钟。
上述步骤6中的清水漂洗的水温为56℃，热风烘干的热风温度为72℃。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (7)

1.一种粗梳细柔羊绒毯，其特征在于：包括涤纶编织层，由经线和纬线编织而成，且经线密度为55-58条/100mm、纬线密度为48-53条/100mm；
羊绒层，羊绒层包覆在涤纶编织层的外表面，所述羊绒层与涤纶编织层之间通过涤纶线固定；
保暖层，设置在羊绒层的内侧面，且保暖层设置有两块，分布在涤纶编织层的两侧面中心位置。
2.根据权利要求1所述的一种粗梳细柔羊绒毯，其特征在于：所述涤纶编织层的透气性为保暖层的3-5倍，且涤纶编织层的厚度为保暖层的2-4倍。
3.一种粗梳细柔羊绒毯及其生产工艺，其特征在于：包括以下步骤：
步骤1、利用织布机将经纬涤纶线编织成基层面料，并进行切边处理；
步骤2、将保暖层通过可水洗胶粘附在基层面料的两侧面；
步骤3、将羊绒层包覆在基层面料的表面，然后通过涤纶线进行缝合固定；
步骤4、对羊绒毯进行酸泡处理，然后进行碾压整形；
步骤5、染色处理，利用活性染色剂进行浸泡染色；
步骤6、清洗烘干处理，利用清水进行漂洗，然后利用热风进行烘干。
4.根据权利要求3所述的一种粗梳细柔羊绒毯及其生产工艺，其特征在于：所述步骤1中切边处理后的基层面料2000mm×1200mm,厚度为25-45mm。
5.根据权利要求3所述的一种粗梳细柔羊绒毯及其生产工艺，其特征在于：所述经线采用DTY50D/36F的涤纶丝，纬线采用DTY100D/36F的涤纶丝。
6.根据权利要求3所述的一种粗梳细柔羊绒毯及其生产工艺，其特征在于：所述步骤4中的酸泡处理采用PH为5-6.2的醋酸溶液，且酸泡时间为15-35分钟。
7.根据权利要求3所述的一种粗梳细柔羊绒毯及其生产工艺，其特征在于：所述步骤6中的清水漂洗的水温为45-56℃，热风烘干的热风温度为60-72℃。
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Application publication date: 20211029