CN113308777A - 一种抑菌导湿的面料及其生产工艺 - Google Patents

一种抑菌导湿的面料及其生产工艺 Download PDF

Info

Publication number
CN113308777A
CN113308777A CN202110590064.1A CN202110590064A CN113308777A CN 113308777 A CN113308777 A CN 113308777A CN 202110590064 A CN202110590064 A CN 202110590064A CN 113308777 A CN113308777 A CN 113308777A
Authority
CN
China
Prior art keywords
fabric
yarns
water
parts
moisture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110590064.1A
Other languages
English (en)
Inventor
钱建明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tongxiang Youwo Textile Co ltd
Original Assignee
Tongxiang Youwo Textile Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tongxiang Youwo Textile Co ltd filed Critical Tongxiang Youwo Textile Co ltd
Priority to CN202110590064.1A priority Critical patent/CN113308777A/zh
Publication of CN113308777A publication Critical patent/CN113308777A/zh
Pending legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/527—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads waterproof or water-repellent
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144—Alcohols; Metal alcoholates
    • D06M13/148—Polyalcohols, e.g. glycerol or glucose
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/507—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53—Polyethers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/20—Treatment influencing the crease behaviour, the wrinkle resistance, the crease recovery or the ironing ease
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/04—Linen
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Botany (AREA)
  • Emergency Medicine (AREA)
  • Biochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

本发明公开了一种抑菌导湿的面料及其生产工艺，包括将竹炭纤维纱线均匀分配为两份，将丙纶纱线均匀分配有两份，将涤纶纱线均匀分配为两份，随后取一份丙纶纱线、一份竹炭纤维纱线和一份涤纶纱线进行加捻定型处理，得到一组拒水复合纤维线，随后将剩下的涤纶纱线、丙纶纱线和海藻炭纤维纱线进行加捻定型处理，得到第二组拒水复合纤维线，将得到的两组拒水复合纤维线进行再次加捻定型处理得到拒水复合纤维经线。通过丙纶丝、碳纤维和涤纶的使用，可使拒水复合纤维具有良好的导电和拒水效果，通过海藻炭纤维丝的使用，使面料具有良好的拒水性和远红外线放射效果，亚麻纤维丝可使面料具有良好的导电、抑菌和亲水效果，大大增加使用的舒适性。

Description

一种抑菌导湿的面料及其生产工艺
技术领域
本发明属于面料技术领域，具体涉及一种抑菌导湿的面料及其生产工艺。
背景技术
目前的面料在使用时过程中因涤纶纤维低回潮率容易产生静电问题，且缺乏良好的抑菌和保温效果。
发明内容
本发明的目的在于提供一种抑菌导湿的面料及其生产工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种抑菌导湿的面料及其生产工艺，包括以下重量份材料：竹炭纤维纱线20-30重量份、丙纶纱线10-20 重量份、亚麻纤维纱线10-20重量份、涤纶纱线10-20重量份、海藻炭纤维纱线8-10重量份、柔软剂0.001-0.002重量份、吸湿排汗剂0.001-0.003重量份、抗皱剂0.002-0.003重量份和除菌剂0.004-0.005重量份；
具体生产工艺如下：
步骤一：将竹炭纤维纱线均匀分配为两份，将丙纶纱线均匀分配有两份，将涤纶纱线均匀分配为两份，随后取一份丙纶纱线、一份竹炭纤维纱线和一份涤纶纱线进行加捻定型处理，得到一组拒水复合纤维线，随后将剩下的涤纶纱线、丙纶纱线和海藻炭纤维纱线进行加捻定型处理，得到第二组拒水复合纤维线，将得到的两组拒水复合纤维线进行再次加捻定型处理得到拒水复合纤维经线；
步骤二：将剩下的竹炭纤维纱线与亚麻纤维纱线进行加捻定型处理，得到亲水复合纤维纬线；
步骤三：将得到的拒水复合纤维经线和亲水复合纤维纬线；卷绕在筒管上，采用缎纹工艺将经线藏于面料内部，将纬线浮于面料表面的方式对经线和纬线进行交织，经向密度为180-200根/in，纬向密度60-80根/in，得到抑菌混纺面料；
步骤四：检查得到的抑菌混纺面料是否有针路、断纱等的疵点问题，随后进行开幅，并将面料投放于离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂和柔软剂慢升温1℃/min至80-95℃保温处理 30min后，添加辅助剂和抗皱剂，以95-100℃煮泡15min加入乙酸和硫酸钠，再以110℃煮制60min后加入氮粉，以85℃煮制20min；
步骤五：通过平幅干布机干燥处理后的面料，制得半成品布，胚布的干燥温度为85-110℃，且干燥时间50-70s，从而得到含水率1％以下的布；
步骤六：通过除菌剂液以高温蒸汽式对步骤五处理后的布进行喷覆，晾干后得到抑菌导湿的面料。
进一步地，所述步骤三混纺的面料的面料断裂强力≥240N；缩水率≤5％，随后在低温空气环境下进行吸风处理，且吸风负压为2600Pa-3000Pa，且吸风角度为4°-7°。
进一步地，所述抗皱剂由石蜡乳液、四氟化碳和聚氧乙烯醚混合制备而成，所述石蜡乳液、四氟化碳和聚氧乙烯醚之间的使用比例为1：1:3。
进一步地，所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物，作用是与阳离子可染涤纶纤维结合，改善其吸湿排汗性。
进一步地，所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水混合得到，所述甲壳素、氨基甲酸酯、三元醇和去离子水的使用比例为2:1:1:20。
与现有技术相比，本发明的有益效果是：通过丙纶丝、碳纤维和涤纶的使用，可使拒水复合纤维具有良好的导电和拒水效果，通过海藻炭纤维丝的使用，使面料具有良好的拒水性和远红外线放射效果，亚麻纤维丝可使面料具有良好的导电、抑菌和亲水效果，大大增加使用的舒适性，本发明面料在保证良好的的导湿效果同时，可有效降低静电的产生，能够使面料吸湿排汗效果更加显著，保持织物原有导湿快干。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
一种抑菌导湿的面料及其生产工艺，包括以下重量份材料：竹炭纤维纱线 20重量份、丙纶纱线10重量份、亚麻纤维纱线10重量份、涤纶纱线10重量份、海藻炭纤维纱线8重量份、柔软剂0.001重量份、吸湿排汗剂0.001重量份、抗皱剂0.002重量份和除菌剂0.004重量份；
具体生产工艺如下：
步骤一：将竹炭纤维纱线均匀分配为两份，将丙纶纱线均匀分配有两份，将涤纶纱线均匀分配为两份，随后取一份丙纶纱线、一份竹炭纤维纱线和一份涤纶纱线进行加捻定型处理，得到一组拒水复合纤维线，随后将剩下的涤纶纱线、丙纶纱线和海藻炭纤维纱线进行加捻定型处理，得到第二组拒水复合纤维线，将得到的两组拒水复合纤维线进行再次加捻定型处理得到拒水复合纤维经线；
步骤二：将剩下的竹炭纤维纱线与亚麻纤维纱线进行加捻定型处理，得到亲水复合纤维纬线；
步骤三：将得到的拒水复合纤维经线和亲水复合纤维纬线；卷绕在筒管上，采用缎纹工艺将经线藏于面料内部，将纬线浮于面料表面的方式对经线和纬线进行交织，经向密度为180根/in，纬向密度60根/in，得到抑菌混纺面料；
步骤四：检查得到的抑菌混纺面料是否有针路、断纱等的疵点问题，随后进行开幅，并将面料投放于离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂和柔软剂慢升温1℃/min至80℃保温处理 30min后，添加辅助剂和抗皱剂，以95℃煮泡15min加入乙酸和硫酸钠，再以 110℃煮制60min后加入氮粉，以85℃煮制20min；
步骤五：通过平幅干布机干燥处理后的面料，制得半成品布，胚布的干燥温度为85℃，且干燥时间50s，从而得到含水率1％以下的布；
步骤六：通过除菌剂液以高温蒸汽式对步骤五处理后的布进行喷覆，晾干后得到抑菌导湿的面料。
其中，所述步骤三混纺的面料的面料断裂强力≥240N；缩水率≤5％，随后在低温空气环境下进行吸风处理，且吸风负压为2600Pa，且吸风角度为4°。
其中，所述抗皱剂由石蜡乳液、四氟化碳和聚氧乙烯醚混合制备而成，所述石蜡乳液、四氟化碳和聚氧乙烯醚之间的使用比例为1：1:3。
其中，所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物，作用是与阳离子可染涤纶纤维结合，改善其吸湿排汗性。
其中，所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水混合得到，所述甲壳素、氨基甲酸酯、三元醇和去离子水的使用比例为2:1:1:20。
实施例2
一种抑菌导湿的面料及其生产工艺，包括以下重量份材料：竹炭纤维纱线 25重量份、丙纶纱线15重量份、亚麻纤维纱线15重量份、涤纶纱线15重量份、海藻炭纤维纱线9重量份、柔软剂0.001重量份、吸湿排汗剂0.001重量份、抗皱剂0.002-0.003重量份和除菌剂0.004重量份；
具体生产工艺如下：
步骤一：将竹炭纤维纱线均匀分配为两份，将丙纶纱线均匀分配有两份，将涤纶纱线均匀分配为两份，随后取一份丙纶纱线、一份竹炭纤维纱线和一份涤纶纱线进行加捻定型处理，得到一组拒水复合纤维线，随后将剩下的涤纶纱线、丙纶纱线和海藻炭纤维纱线进行加捻定型处理，得到第二组拒水复合纤维线，将得到的两组拒水复合纤维线进行再次加捻定型处理得到拒水复合纤维经线；
步骤二：将剩下的竹炭纤维纱线与亚麻纤维纱线进行加捻定型处理，得到亲水复合纤维纬线；
步骤三：将得到的拒水复合纤维经线和亲水复合纤维纬线；卷绕在筒管上，采用缎纹工艺将经线藏于面料内部，将纬线浮于面料表面的方式对经线和纬线进行交织，经向密度为190根/in，纬向密度70根/in，得到抑菌混纺面料；
步骤四：检查得到的抑菌混纺面料是否有针路、断纱等的疵点问题，随后进行开幅，并将面料投放于离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂和柔软剂慢升温1℃/min至85℃保温处理 30min后，添加辅助剂和抗皱剂，以97℃煮泡15min加入乙酸和硫酸钠，再以 110℃煮制60min后加入氮粉，以85℃煮制20min；
步骤五：通过平幅干布机干燥处理后的面料，制得半成品布，胚布的干燥温度为90℃，且干燥时间60s，从而得到含水率1％以下的布；
步骤六：通过除菌剂液以高温蒸汽式对步骤五处理后的布进行喷覆，晾干后得到抑菌导湿的面料。
其中，所述步骤三混纺的面料的面料断裂强力≥240N；缩水率≤5％，随后在低温空气环境下进行吸风处理，且吸风负压为2800Pa，且吸风角度为6°。
其中，所述抗皱剂由石蜡乳液、四氟化碳和聚氧乙烯醚混合制备而成，所述石蜡乳液、四氟化碳和聚氧乙烯醚之间的使用比例为1：1:3。
其中，所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物，作用是与阳离子可染涤纶纤维结合，改善其吸湿排汗性。
其中，所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水混合得到，所述甲壳素、氨基甲酸酯、三元醇和去离子水的使用比例为2:1:1:20。
实施例3
以下重量份材料：竹炭纤维纱线30重量份、丙纶纱线20重量份、亚麻纤维纱线20重量份、涤纶纱线20重量份、海藻炭纤维纱线10重量份、柔软剂0.002 重量份、吸湿排汗剂0.003重量份、抗皱剂0.003重量份和除菌剂0.005重量份；
具体生产工艺如下：
步骤一：将竹炭纤维纱线均匀分配为两份，将丙纶纱线均匀分配有两份，将涤纶纱线均匀分配为两份，随后取一份丙纶纱线、一份竹炭纤维纱线和一份涤纶纱线进行加捻定型处理，得到一组拒水复合纤维线，随后将剩下的涤纶纱线、丙纶纱线和海藻炭纤维纱线进行加捻定型处理，得到第二组拒水复合纤维线，将得到的两组拒水复合纤维线进行再次加捻定型处理得到拒水复合纤维经线；
步骤二：将剩下的竹炭纤维纱线与亚麻纤维纱线进行加捻定型处理，得到亲水复合纤维纬线；
步骤三：将得到的拒水复合纤维经线和亲水复合纤维纬线；卷绕在筒管上，采用缎纹工艺将经线藏于面料内部，将纬线浮于面料表面的方式对经线和纬线进行交织，经向密度为200根/in，纬向密度80根/in，得到抑菌混纺面料；
步骤四：检查得到的抑菌混纺面料是否有针路、断纱等的疵点问题，随后进行开幅，并将面料投放于离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂和柔软剂慢升温1℃/min至95℃保温处理 30min后，添加辅助剂和抗皱剂，以100℃煮泡15min加入乙酸和硫酸钠，再以 110℃煮制60min后加入氮粉，以85℃煮制20min；
步骤五：通过平幅干布机干燥处理后的面料，制得半成品布，胚布的干燥温度为110℃，且干燥时间70s，从而得到含水率1％以下的布；
步骤六：通过除菌剂液以高温蒸汽式对步骤五处理后的布进行喷覆，晾干后得到抑菌导湿的面料。
其中，所述步骤三混纺的面料的面料断裂强力≥240N；缩水率≤5％，随后在低温空气环境下进行吸风处理，且吸风负压为3000Pa，且吸风角度为7°。
其中，所述抗皱剂由石蜡乳液、四氟化碳和聚氧乙烯醚混合制备而成，所述石蜡乳液、四氟化碳和聚氧乙烯醚之间的使用比例为1：1:3。
其中，所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物，作用是与阳离子可染涤纶纤维结合，改善其吸湿排汗性。
其中，所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水混合得到，所述甲壳素、氨基甲酸酯、三元醇和去离子水的使用比例为2:1:1:20。
本发明的工作原理：通过丙纶丝、碳纤维和涤纶的使用，可使拒水复合纤维具有良好的导电和拒水效果，通过海藻炭纤维丝的使用，使面料具有良好的拒水性和远红外线放射效果，亚麻纤维丝可使面料具有良好的导电、抑菌和亲水效果，大大增加使用的舒适性，本发明面料在保证良好的的导湿效果同时，可有效降低静电的产生，能够使面料吸湿排汗效果更加显著，保持织物原有导湿快干。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
在本发明的描述中，需要理解的是，术语“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为方位或位置关系，或者是该发明产品使用时惯常摆放的方位或位置关系，或者是本领域技术人员惯常理解的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。上述实施例仅为本发明的较佳实施例，并非依此限制本发明的保护范围，故：凡依本发明的结构、形状、原理所做的等效变化，均应涵盖于本发明的保护范围之内。

Claims (5)

1.一种抑菌导湿的面料及其生产工艺，其特征在于，包括以下重量份材料：竹炭纤维纱线20-30重量份、丙纶纱线10-20重量份、亚麻纤维纱线10-20重量份、涤纶纱线10-20重量份、海藻炭纤维纱线8-10重量份、柔软剂0.001-0.002重量份、吸湿排汗剂0.001-0.003重量份、抗皱剂0.002-0.003重量份和除菌剂0.004-0.005重量份；
具体生产工艺如下：
步骤一：将竹炭纤维纱线均匀分配为两份，将丙纶纱线均匀分配有两份，将涤纶纱线均匀分配为两份，随后取一份丙纶纱线、一份竹炭纤维纱线和一份涤纶纱线进行加捻定型处理，得到一组拒水复合纤维线，随后将剩下的涤纶纱线、丙纶纱线和海藻炭纤维纱线进行加捻定型处理，得到第二组拒水复合纤维线，将得到的两组拒水复合纤维线进行再次加捻定型处理得到拒水复合纤维经线；
步骤二：将剩下的竹炭纤维纱线与亚麻纤维纱线进行加捻定型处理，得到亲水复合纤维纬线；
步骤三：将得到的拒水复合纤维经线和亲水复合纤维纬线；卷绕在筒管上，采用缎纹工艺将经线藏于面料内部，将纬线浮于面料表面的方式对经线和纬线进行交织，经向密度为180-200根/in，纬向密度60-80根/in，得到抑菌混纺面料；
步骤四：检查得到的抑菌混纺面料是否有针路、断纱等的疵点问题，随后进行开幅，并将面料投放于离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂和柔软剂慢升温1℃/min至80-95℃保温处理30min后，添加辅助剂和抗皱剂，以95-100℃煮泡15min加入乙酸和硫酸钠，再以110℃煮制60min后加入氮粉，以85℃煮制20min；
步骤五：通过平幅干布机干燥处理后的面料，制得半成品布，胚布的干燥温度为85-110℃，且干燥时间50-70s，从而得到含水率1％以下的布；
步骤六：通过除菌剂液以高温蒸汽式对步骤五处理后的布进行喷覆，晾干后得到抑菌导湿的面料。
2.根据权利要求1所述的一种抑菌导湿的面料及其生产工艺，其特征在于：所述步骤三混纺的面料的面料断裂强力≥240N；缩水率≤5％，随后在低温空气环境下进行吸风处理，且吸风负压为2600Pa-3000Pa，且吸风角度为4°-7°。
3.根据权利要求1所述的一种抑菌导湿的面料及其生产工艺，其特征在于：所述抗皱剂由石蜡乳液、四氟化碳和聚氧乙烯醚混合制备而成，所述石蜡乳液、四氟化碳和聚氧乙烯醚之间的使用比例为1：1:3。
4.根据权利要求1所述的一种抑菌导湿的面料及其生产工艺，其特征在于：所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物，作用是与阳离子可染涤纶纤维结合，改善其吸湿排汗性。
5.根据权利要求1所述的一种抑菌导湿的面料及其生产工艺，其特征在于：所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水混合得到，所述甲壳素、氨基甲酸酯、三元醇和去离子水的使用比例为2:1:1:20。
CN202110590064.1A 2021-05-28 2021-05-28 一种抑菌导湿的面料及其生产工艺 Pending CN113308777A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110590064.1A CN113308777A (zh) 2021-05-28 2021-05-28 一种抑菌导湿的面料及其生产工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110590064.1A CN113308777A (zh) 2021-05-28 2021-05-28 一种抑菌导湿的面料及其生产工艺

Publications (1)

Publication Number Publication Date
CN113308777A true CN113308777A (zh) 2021-08-27

Family

ID=77376039

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110590064.1A Pending CN113308777A (zh) 2021-05-28 2021-05-28 一种抑菌导湿的面料及其生产工艺

Country Status (1)

Country Link
CN (1) CN113308777A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114045602A (zh) * 2021-09-30 2022-02-15 浙江新圣达纺织股份有限公司 一种抗寒棉涤面料及生产工艺

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798723A (zh) * 2010-04-16 2010-08-11 浙江理工大学 单向快速导湿复合结构机织面料的加工工艺
CN102505251A (zh) * 2011-09-22 2012-06-20 东华大学 一种导湿排汗的纯棉色织面料及其制备方法
CN204125669U (zh) * 2014-07-02 2015-01-28 福建省纤维检验局 一种单项导湿的运动面料
CN109763250A (zh) * 2019-02-14 2019-05-17 东莞沙田丽海纺织印染有限公司 一种阳离子染料可染短纤涤纶吸湿排汗面料制作方法
EP3669839A1 (fr) * 2018-12-19 2020-06-24 D.S.B. Piece protectrice apte a absorber la transpiration, a reduire les odeurs de sueur et a limiter l'apparition d'aureoles
CN211138364U (zh) * 2019-12-02 2020-07-31 苏州新东南纺织科技有限公司 一种双层功能性复合面料

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798723A (zh) * 2010-04-16 2010-08-11 浙江理工大学 单向快速导湿复合结构机织面料的加工工艺
CN102505251A (zh) * 2011-09-22 2012-06-20 东华大学 一种导湿排汗的纯棉色织面料及其制备方法
CN204125669U (zh) * 2014-07-02 2015-01-28 福建省纤维检验局 一种单项导湿的运动面料
EP3669839A1 (fr) * 2018-12-19 2020-06-24 D.S.B. Piece protectrice apte a absorber la transpiration, a reduire les odeurs de sueur et a limiter l'apparition d'aureoles
CN109763250A (zh) * 2019-02-14 2019-05-17 东莞沙田丽海纺织印染有限公司 一种阳离子染料可染短纤涤纶吸湿排汗面料制作方法
CN211138364U (zh) * 2019-12-02 2020-07-31 苏州新东南纺织科技有限公司 一种双层功能性复合面料

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
吴启华等: "《服装设计》", 东华大学出版社, pages: 148 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114045602A (zh) * 2021-09-30 2022-02-15 浙江新圣达纺织股份有限公司 一种抗寒棉涤面料及生产工艺

Similar Documents

Publication Publication Date Title
CN109577004B (zh) 一种含麻或再生纤维素纤维的免烫衬衫的加工方法
CN107287756A (zh) 透气性环保内衣面料及其整理工艺
CN109763250A (zh) 一种阳离子染料可染短纤涤纶吸湿排汗面料制作方法
CN110172740A (zh) 一种阻燃纤维素类纤维的制备方法
CN111321493A (zh) 一种阻燃纱线
CN111350019A (zh) 一种吸湿发热抗菌面料的织造方法
CN113308777A (zh) 一种抑菌导湿的面料及其生产工艺
CN111005230B (zh) 一种运动棉型面料及其生产方法
CN109402774A (zh) 一种抗原纤化纤维素纤维及其制备方法
CN113062006B (zh) 一种环保型复合纺织材料及其制备方法
CN113604934A (zh) 一种吸湿快干单向导湿高弹面料的生产工艺
CN102277643B (zh) 一种弹性复合聚乙烯醇纤维及其制备方法
CN108588904A (zh) 一种高弹性阻燃粘胶纤维的制备方法
CN109763260B (zh) 一种超细旦黏胶纤维与莱赛尔纤维的复合布及其制备工艺
CN108221179B (zh) 一种吸湿发热防菌型纱线的制备方法
CN110904673A (zh) 阻燃蛋白质短纤维的间歇式加工方法和获得的阻燃蛋白质短纤维
CN111300920B (zh) 一种艾草改性纤维面料
CN115819799A (zh) 一种高强度纯纤维素水凝胶及其制备方法
CN109161982A (zh) 一种高强度耐酸碱腐蚀的纺织面料
CN112111836A (zh) 微***高密防水机织织物制备方法及其应用
CN114045602A (zh) 一种抗寒棉涤面料及生产工艺
CN114032682A (zh) 一种涤麻混纺织物的染整工艺
Li et al. Study on the pretreatment of the preparation of bamboo fiber and its bleaching technology
CN109487396B (zh) 一种自清洁仿麻面料的加工工艺
CN115387125B (zh) 天丝色织面料免烫性提升工艺

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20210827