Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic device for collecting zinc ash, which is used for solving the problems that when manual ash fishing is carried out, a scoop with holes or a shovel with holes is generally used for directly extending into the zinc ash in a zinc pot for fishing the ash, the ash fished out by the operation contains a large amount of zinc liquid, the ash fishing operation environment is also very bad, the labor intensity is high, the working efficiency is low and the like, and the invention also provides a using method of the device.
In order to solve the technical problem, the invention adopts the following technical scheme:
the utility model provides a collect automatics of zinc ash, includes the zinc pot body, zinc pot body left end is equipped with zinc liquid bath, stirring lifting machine is still installed on zinc pot body right-hand member upper portion, the high slope in the low right side in stirring lifting machine left side is placed, just stirring lifting machine left end is inside zinc liquid bath.
The left end of the stirring lifter is immersed in the zinc liquid; when zinc ash is generated on the zinc liquid surface on the upper surface of the zinc liquid, the stirring elevator is started, and the zinc liquid flows to the stirring elevator; the small-volume zinc ash can enter the stirring elevator through the flow of the zinc liquid, and for the large-volume zinc ash or the zinc ash adhered to the wall of the zinc liquid pool, an ash removing person needs to remove the zinc ash to the front of the stirring elevator; the stirring elevator can automatically separate zinc ash from zinc liquid and collect the zinc ash in a centralized manner, so that the manual operation intensity is reduced, and people are liberated from a severe environment; and the content of metal zinc in the zinc ash can be reduced while the zinc ash is separated, the productivity of the metal zinc is improved, and the loss of the metal zinc in the zinc ash removing process is reduced.
Further, the stirring elevator comprises an ash pressing component, a conveying component and a transmission component, the lower end of the ash pressing component is arranged in the zinc liquid pool, and the left end of the conveying component is connected with the ash pressing component through the transmission component.
The zinc ash is automatically separated from the zinc liquid by the ash pressing component, the continuously generated zinc ash is collected by the conveying component, and the power of the conveying component is transmitted to the ash pressing component by the transmission component, namely the conveying component drives the ash pressing component to work through the transmission component.
The ash pressing assembly further comprises an ash pressing roller, the ash pressing roller is a cylindrical barrel, ash pressing teeth are uniformly distributed on the outer surface of the ash pressing roller, an ash pressing shaft is fixed on the axis of the ash pressing roller, and the ash pressing shaft is connected with the transmission assembly;
the ash pressing roller is characterized in that an ash inlet hopper and an ash collecting hopper which are integrally formed are further arranged on the right side of the ash pressing roller, the left side of the ash inlet hopper is low, the right side of the ash inlet hopper is high, the ash collecting hopper is arc-shaped, and the ash collecting hopper is arranged on the right side of the ash inlet hopper.
When the ash pressing roller rotates, the ash pressing teeth can drive the zinc liquid to flow on one hand, so that the zinc ash can reach the ash pressing roller along with the zinc liquid which flows under pressure; on the other hand, the ash pressing teeth can stir and press zinc ash into the zinc liquid, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, the zinc ash is gradually accumulated at the ash inlet hopper along with the rotation of the ash pressing roller, the zinc ash floats on the liquid level of the zinc liquid, and the content of the zinc particles and the zinc blocks in the zinc ash is greatly reduced; under the condition of continuous accumulation of zinc ash, the zinc ash is pushed into the right ash collecting hopper from the ash inlet hopper.
Further, the conveying assembly comprises a conveying chain and a driving motor, and conveying buckets are uniformly arranged on the conveying chain at intervals;
a first conveying shaft is arranged at the upper end of the conveying chain, a first chain wheel and a driving chain wheel are arranged on the first conveying shaft, the conveying chain is connected with the first chain wheel, and an output shaft of the driving motor is connected with the driving chain wheel through a power chain;
a second conveying shaft is arranged at the lower end of the conveying chain, a second chain wheel and a driving gear are arranged on the second conveying shaft, the second chain wheel is connected with the conveying chain, and the driving gear is connected with the transmission assembly;
the radian of the inner cambered surface of the ash collecting bucket is consistent with the motion trail of the tail end of the conveying bucket.
The driving motor drives the first conveying shaft and the first chain wheel to rotate through the power chain, so as to drive the conveying chain to rotate clockwise, when the conveying bucket is at the lowest end, zinc ash in the ash collecting bucket is dug into the conveying bucket, and the conveying bucket moves along with the conveying chain; when the zinc ash is moved to the right side of the upper part of the conveying chain, the conveying bucket is downward, and the zinc ash in the conveying bucket is poured out to finish the automatic collection of the zinc ash.
Furthermore, the transmission assembly also comprises a transmission shaft and a driven gear arranged on the transmission shaft, and the driven gear is meshed with the driving gear;
still be equipped with the third sprocket on the transmission shaft, the epaxial fourth sprocket that still is equipped with of ash pressing, the third sprocket is connected with the fourth sprocket through driven chain.
The driving gear rotates synchronously with the second chain wheel to further drive the driven gear and the transmission shaft to rotate, the driven chain drives the ash pressing shaft and the ash pressing roller to rotate, and the ash pressing roller rotates anticlockwise during working.
Further, the stirring lifting machine further comprises a dust stirring assembly, the dust stirring assembly is arranged between the dust pressing assembly and the conveying assembly, and the dust stirring assembly is connected with the transmission assembly.
The ash poking component utilizes the power of the transmission component to poke the zinc ash at the ash inlet hopper into the ash collecting hopper, so that the zinc ash is prevented from being accumulated at the ash inlet hopper and even being stuck.
Furthermore, the ash poking assembly also comprises a crank arranged on the transmission shaft and a rocker arranged above the crank, and the crank is movably connected with the rocker through a connecting rod;
the lower end of the connecting rod is also provided with a shifting plate, and the motion track of the lower end of the shifting plate is consistent with the radian of the upper surface of the ash inlet hopper.
The upper end of the connecting rod is hinged with the rocker, and the lower end of the connecting rod is hinged with the crank; the transmission shaft drives the crank to rotate, and under the cooperation of the rocker, the lower end of the connecting rod and the shifting plate rotate anticlockwise around the crank, so that zinc ash on the uppermost layer of the ash inlet hopper is shifted into the ash collecting hopper, the zinc ash is prevented from being accumulated at the ash inlet hopper, the normal operation of the device is ensured, and the reliability is improved.
Further, still including carrying the cover, the stirring lifting machine is located carry inside the cover, just carry the cover lower extreme to be equipped with into grey mouthful, press the ash roller to locate advance grey mouthful department, carry cover upper portion right side still to be equipped with the ash hole, carry the cover top to be equipped with the flue gas and collect the mouth.
The conveying cover not only provides a mounting point for the stirring lifter, but also can prevent zinc ash from spilling in the collecting process; zinc ash enters from the ash inlet, falls out from the ash outlet after being treated by the stirring and hoisting machine, and the flue gas generated in the process is discharged from the flue gas collecting port and is collected and treated in a centralized manner, so that the environmental pollution caused by the flue gas is prevented.
Furthermore, a supporting base is arranged on the upper portion of the right end of the zinc pot body, a supporting balance leg is arranged at the upper end of the supporting base, and the upper end of the supporting balance leg is movably connected with the middle of the conveying cover.
Support balance leg upper end and carry cover middle part swing joint, operating personnel can be according to the inclination of the height adjustment stirring lifting machine of zinc liquid level in the zinc liquid pond, make ash pressing roller lower part immerse all the time in the zinc liquid, improved the adaptability and the maneuverability of this device.
The use method of the automatic device for collecting zinc ash comprises the following steps:
s1, pressing ash, wherein an ash pressing roller rotates, and on one hand, the ash pressing teeth drive zinc liquid to flow, so that the zinc ash reaches the ash pressing roller along with the zinc liquid flowing in a pressing manner; on the other hand, the ash pressing teeth stir and press zinc ash into the zinc liquid, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, and the zinc ash is gradually accumulated at an ash feeding hopper along with the rotation of the ash pressing roller;
s2, stirring ash, wherein the transmission shaft drives a crank to rotate, and the lower end of the connecting rod and the stirring plate rotate anticlockwise around the crank under the cooperation of the rocker so as to stir the zinc ash on the uppermost layer of the ash inlet hopper into the ash collecting hopper;
s3, conveying zinc ash, wherein the driving motor drives a first conveying shaft and a first chain wheel to rotate through a power chain so as to further drive a conveying chain to rotate clockwise, when the conveying bucket is arranged at the lowest end, the zinc ash in an ash collecting bucket is dug into the conveying bucket, and the conveying bucket moves along with the conveying chain; when the zinc ash is moved to the right side of the upper part of the conveying chain, the conveying bucket is downward, and the zinc ash in the conveying bucket is poured out to finish the automatic collection of the zinc ash;
s4, transmission is carried out, the driving gear synchronously rotates along with the second chain wheel, the driven gear and the transmission shaft are further driven to rotate, the driven chain drives the ash pressing shaft and the ash pressing roller to rotate, and during work, the ash pressing roller rotates anticlockwise;
s5, S1-S4 are synchronously and continuously carried out.
According to the method, the collection of zinc ash is realized through the rotation of the ash pressing roller, and meanwhile, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, so that the content of metal zinc in the zinc ash is reduced, the productivity of the metal zinc is improved, and the loss of the metal zinc in the zinc ash removing process is reduced; the shifting plate shifts zinc ash into the bucket, and the zinc ash is conveyed away from the zinc liquid pool through the conveying chain, so that the zinc ash is automatically separated and collected in a centralized manner.
Compared with the prior art, the invention has the following beneficial effects:
1. when the ash pressing roller rotates, the ash pressing teeth can drive the zinc liquid to flow on one hand, so that the zinc ash can reach the ash pressing roller along with the zinc liquid which flows under pressure; on the other hand, the ash pressing teeth can stir and press zinc ash into the zinc liquid, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, the zinc ash is gradually accumulated to the ash inlet hopper along with the rotation of the ash pressing roller, the zinc ash at the position floats on the liquid level of the zinc liquid, and the content of the zinc particles and the zinc blocks in the zinc ash is greatly reduced;
2. the transmission shaft drives the crank to rotate, the lower end of the connecting rod and the shifting plate rotate anticlockwise around the crank under the cooperation of the rocker, and zinc ash on the uppermost layer of the ash inlet hopper is shifted into the ash collecting hopper, so that the zinc ash is prevented from being accumulated at the ash inlet hopper, the normal operation of the device is ensured, and the reliability is improved;
3. the conveying cover not only provides a mounting point for the stirring lifter, but also can prevent zinc ash from spilling in the collecting process; zinc ash enters from the ash inlet, falls out from the ash outlet after being treated by the stirring and hoisting machine, and the flue gas generated in the process is discharged from the flue gas collecting port and is collected and treated in a centralized manner, so that the environmental pollution caused by the flue gas is prevented;
4. according to the method, the collection of zinc ash is realized through the rotation of the ash pressing roller, and meanwhile, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, so that the content of metal zinc in the zinc ash is reduced, the productivity of the metal zinc is improved, and the loss of the metal zinc in the zinc ash removal process is reduced; the shifting plate shifts zinc ash into the bucket, and the zinc ash is conveyed away from the zinc liquid pool through the conveying chain, so that the zinc ash is automatically separated and collected in a centralized manner.
Detailed Description
In order that those skilled in the art may better understand the present invention, the following technical solutions are further described in conjunction with the accompanying drawings and examples:
it should be noted that the same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, technical solutions between the embodiments may be combined with each other, but must be based on the realization of the technical solutions by a person skilled in the art, and when the technical solutions are contradictory to each other or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Example one
As shown in fig. 1-5, an automatic device for collecting zinc ash comprises a zinc pot body 1, wherein a zinc liquid pool 11 is arranged at the left end of the zinc pot body 1, a stirring elevator 2 is further installed at the upper part of the right end of the zinc pot body 1, the stirring elevator 2 is obliquely arranged in a left-low-right-high manner, and the left end of the stirring elevator 2 is arranged in the zinc liquid pool 11.
The zinc liquid pool 11 is filled with zinc liquid, and the left end of the stirring elevator 2 is immersed in the zinc liquid; when zinc ash is generated on the zinc liquid surface on the upper surface of the zinc liquid, the stirring lifter 2 is started, and the zinc liquid flows to the stirring lifter 2; the small-volume zinc ash can enter the stirring elevator 2 through the flow of the zinc liquid, and for the large-volume zinc ash or the zinc ash adhered to the wall of the zinc liquid pool 11, an ash striking person needs to push the zinc ash to the front of the stirring elevator 2; the stirring elevator 2 can automatically separate zinc ash from the zinc liquid and collect the zinc ash in a centralized manner, so that the manual operation intensity is reduced, and people are liberated from a severe environment; and the content of metal zinc in the zinc ash can be reduced while the zinc ash is separated, the productivity of the metal zinc is improved, and the loss of the metal zinc in the zinc ash removing process is reduced.
The stirring lifter 2 comprises an ash pressing component 21, a conveying component 22 and a transmission component 23, the lower end of the ash pressing component 21 is arranged in the molten zinc pool 11, and the left end of the conveying component 22 is connected with the ash pressing component 21 through the transmission component 23.
The ash pressing component 21 automatically separates zinc ash from zinc liquid, the conveying component 22 collects continuously generated zinc ash, and the transmission component 23 transmits the power of the conveying component 22 to the ash pressing component 21, namely, the conveying component 22 drives the ash pressing component 21 to work through the transmission component 23.
The ash pressing component 21 also comprises an ash pressing roller 211, the ash pressing roller 211 is a cylindrical barrel, ash pressing teeth 212 which are uniformly distributed are arranged on the outer surface of the ash pressing roller 211, an ash pressing shaft 213 is fixed on the axis of the ash pressing roller 211, and the ash pressing shaft 213 is connected with the transmission component 23;
the right side of the dust pressing roller 211 is further provided with an integrally formed dust inlet hopper 214 and a dust collecting hopper 215, the left side of the dust inlet hopper 214 is low, the right side of the dust collecting hopper 215 is high, the dust collecting hopper 215 is arc-shaped, and the dust collecting hopper 215 is arranged on the right side of the dust inlet hopper 214.
When the dust pressing roller 211 rotates, the dust pressing teeth 212 can drive the zinc liquid to flow on one hand, so that the zinc dust can reach the dust pressing roller 211 along with the zinc liquid flowing under pressure; on the other hand, the dust pressing teeth 212 can stir and press zinc ash into the zinc liquid, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, the zinc ash is gradually accumulated to the dust inlet hopper 214 along with the rotation of the dust pressing roller, the zinc ash at the position floats on the liquid level of the zinc liquid, and the content of the zinc particles and the zinc blocks in the zinc ash is greatly reduced; under continuous accumulation of zinc ash, the zinc ash is pushed from the ash inlet hopper 214 to the right ash collecting hopper 215.
The conveying assembly 22 further comprises a conveying chain 221 and a driving motor 225, wherein conveying buckets 2211 are uniformly arranged on the conveying chain 221 at intervals;
the upper end of the conveying chain 221 is provided with a first conveying shaft 222, the first conveying shaft 222 is provided with a first chain wheel 223 and a driving chain wheel 224, the conveying chain 221 is connected with the first chain wheel 223, and the output shaft of a driving motor 225 is connected with the driving chain wheel 224 through a power chain 226;
a second conveying shaft 227 is arranged at the lower end of the conveying chain 221, a second chain wheel 228 and a driving gear 229 are arranged on the second conveying shaft 227, the second chain wheel 228 is connected with the conveying chain 221, and the driving gear 229 is connected with the transmission assembly 23;
the arc of the inner arc surface of the dust hopper 215 is consistent with the motion track of the tail end of the conveying bucket 2211.
The driving motor 225 drives the first conveying shaft 222 and the first chain wheel 223 to rotate through the power chain 226, so as to drive the conveying chain 221 to rotate clockwise, when the conveying bucket 2211 is at the lowest end, zinc ash in the ash collecting bucket 215 is dug into the conveying bucket 2211, and the conveying bucket 2211 moves along with the conveying chain 221; when the zinc ash moves to the right side of the upper part of the conveying chain 221, the conveying bucket 2211 moves downwards, the zinc ash in the conveying bucket 2211 is poured out, and the automatic collection of the zinc ash is completed.
The transmission assembly 23 further comprises a transmission shaft 231 and a driven gear arranged on the transmission shaft 231, and the driven gear is meshed with the driving gear 229;
the transmission shaft 231 is further provided with a third chain wheel 233, the ash pressing shaft 213 is further provided with a fourth chain wheel 234, and the third chain wheel 233 is connected with the fourth chain wheel 234 through a driven chain 235.
The driving gear 229 rotates synchronously with the second sprocket 228 to drive the driven gear and the transmission shaft 231 to rotate, and then the driven chain 235 drives the ash pressing shaft 213 and the ash pressing roller 211 to rotate, so that the ash pressing roller 211 rotates counterclockwise during operation.
The stirring elevator 2 further comprises an ash stirring component, the ash stirring component is arranged between the ash pressing component 21 and the conveying component 22, and the ash stirring component is connected with the transmission component 23.
The ash poking component pokes the zinc ash in the ash inlet hopper 214 into the ash collecting hopper 215 by using the power of the transmission component 23, so as to prevent the zinc ash from accumulating at the ash inlet hopper 214 and even from being stuck.
The ash poking component further comprises a crank 241 arranged on the transmission shaft 231 and a rocker 242 arranged above the crank 241, and the crank 241 is movably connected with the rocker 242 through a connecting rod 243;
the lower end of the connecting rod 243 is also provided with a shifting plate 244, and the movement track of the lower end of the shifting plate 244 is consistent with the radian of the upper surface of the ash inlet hopper 214.
The upper end of the connecting rod 243 is hinged with the rocker 242, and the lower end of the connecting rod 243 is hinged with the crank 241; the transmission shaft 231 drives the crank 241 to rotate, and under the cooperation of the rocker 242, the lower end of the connecting rod 243 and the shifting plate 244 rotate anticlockwise around the crank 241, so that the zinc ash on the uppermost layer of the ash inlet hopper 214 is shifted into the ash collecting hopper 215, the zinc ash is prevented from being accumulated at the ash inlet hopper 214, the normal operation of the device is ensured, and the reliability is improved.
Example two
As a further improvement of the previous embodiment, as shown in fig. 1-5, the automatic device for collecting zinc ash comprises a zinc pot body 1, wherein a zinc liquid pool 11 is arranged at the left end of the zinc pot body 1, a stirring lifter 2 is further arranged at the upper part of the right end of the zinc pot body 1, the stirring lifter 2 is obliquely arranged in a manner that the left end is lower than the right end, and the left end of the stirring lifter 2 is arranged in the zinc liquid pool 11.
The zinc liquid pool 11 is filled with zinc liquid, and the left end of the stirring elevator 2 is immersed in the zinc liquid; when zinc ash is generated on the zinc liquid surface on the upper surface of the zinc liquid, the stirring elevator 2 is started, and the zinc liquid flows to the stirring elevator 2; the small-volume zinc ash can enter the stirring elevator 2 through the flow of the zinc liquid, and for the large-volume zinc ash or the zinc ash adhered to the wall of the zinc liquid pool 11, an ash striking person needs to push the zinc ash to the front of the stirring elevator 2; the stirring elevator 2 can automatically separate zinc ash from zinc liquid and collect the zinc ash in a centralized manner, so that the manual operation intensity is reduced, and people are liberated from a severe environment; and the content of metal zinc in the zinc ash can be reduced while the zinc ash is separated, the productivity of the metal zinc is improved, and the loss of the metal zinc in the zinc ash removing process is reduced.
The stirring lifter 2 comprises an ash pressing component 21, a conveying component 22 and a transmission component 23, the lower end of the ash pressing component 21 is arranged in the molten zinc pool 11, and the left end of the conveying component 22 is connected with the ash pressing component 21 through the transmission component 23.
The ash pressing component 21 automatically separates zinc ash from zinc liquid, the conveying component 22 collects continuously generated zinc ash, and the transmission component 23 transmits the power of the conveying component 22 to the ash pressing component 21, namely, the conveying component 22 drives the ash pressing component 21 to work through the transmission component 23.
The ash pressing component 21 further comprises an ash pressing roller 211, the ash pressing roller 211 is a cylindrical barrel, ash pressing teeth 212 which are uniformly distributed are arranged on the outer surface of the ash pressing roller 211, an ash pressing shaft 213 is fixed on the axis of the ash pressing roller 211, and the ash pressing shaft 213 is connected with the transmission component 23;
the right side of the dust pressing roller 211 is further provided with an integrally formed dust inlet hopper 214 and a dust collecting hopper 215, the left side of the dust inlet hopper 214 is low, the right side of the dust collecting hopper 215 is high, the dust collecting hopper 215 is arc-shaped, and the dust collecting hopper 215 is arranged on the right side of the dust inlet hopper 214.
When the dust pressing roller 211 rotates, the dust pressing teeth 212 can drive the zinc liquid to flow on one hand, so that the zinc dust can reach the dust pressing roller 211 along with the zinc liquid flowing under pressure; on the other hand, the dust pressing teeth 212 can stir and press zinc ash into the zinc liquid, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, the zinc ash is gradually accumulated to the dust inlet hopper 214 along with the rotation of the dust pressing roller, the zinc ash at the position floats on the liquid level of the zinc liquid, and the content of the zinc particles and the zinc blocks in the zinc ash is greatly reduced; under continuous accumulation of zinc ash, the zinc ash is pushed from the ash inlet hopper 214 to the right ash collecting hopper 215.
The conveying assembly 22 further comprises a conveying chain 221 and a driving motor 225, wherein conveying buckets 2211 are uniformly arranged on the conveying chain 221 at intervals;
the upper end of the conveying chain 221 is provided with a first conveying shaft 222, the first conveying shaft 222 is provided with a first chain wheel 223 and a driving chain wheel 224, the conveying chain 221 is connected with the first chain wheel 223, and the output shaft of a driving motor 225 is connected with the driving chain wheel 224 through a power chain 226;
a second conveying shaft 227 is arranged at the lower end of the conveying chain 221, a second chain wheel 228 and a driving gear 229 are arranged on the second conveying shaft 227, the second chain wheel 228 is connected with the conveying chain 221, and the driving gear 229 is connected with the transmission assembly 23;
the arc of the inner arc surface of the dust hopper 215 is consistent with the motion track of the tail end of the conveying bucket 2211.
The driving motor 225 drives the first conveying shaft 222 and the first chain wheel 223 to rotate through the power chain 226, so as to drive the conveying chain 221 to rotate clockwise, when the conveying bucket 2211 is at the lowest end, zinc ash in the ash collecting bucket 215 is dug into the conveying bucket 2211, and the conveying bucket 2211 moves along with the conveying chain 221; when the zinc ash moves to the right side of the upper part of the conveying chain 221, the conveying bucket 2211 moves downwards, the zinc ash in the conveying bucket 2211 is poured out, and the automatic collection of the zinc ash is completed.
The transmission assembly 23 further comprises a transmission shaft 231 and a driven gear arranged on the transmission shaft 231, and the driven gear is meshed with the driving gear 229;
the transmission shaft 231 is further provided with a third chain wheel 233, the ash pressing shaft 213 is further provided with a fourth chain wheel 234, and the third chain wheel 233 is connected with the fourth chain wheel 234 through a driven chain 235.
The driving gear 229 rotates synchronously with the second sprocket 228, further drives the driven gear and the transmission shaft 231 to rotate, and then drives the ash pressing shaft 213 and the ash pressing roller 211 to rotate through the driving chain 235, and during operation, the ash pressing roller 211 rotates counterclockwise.
The stirring elevator 2 further comprises an ash stirring component, the ash stirring component is arranged between the ash pressing component 21 and the conveying component 22, and the ash stirring component is connected with the transmission component 23.
The ash poking component pokes the zinc ash in the ash inlet hopper 214 into the ash collecting hopper 215 by using the power of the transmission component 23, so as to prevent the zinc ash from accumulating at the ash inlet hopper 214 and even from being stuck.
The ash poking component further comprises a crank 241 arranged on the transmission shaft 231 and a rocker 242 arranged above the crank 241, and the crank 241 is movably connected with the rocker 242 through a connecting rod 243;
the lower end of the connecting rod 243 is also provided with a shifting plate 244, and the motion track of the lower end of the shifting plate 244 is consistent with the radian of the upper surface of the ash inlet hopper 214.
The upper end of the connecting rod 243 is hinged with the rocker 242, and the lower end of the connecting rod 243 is hinged with the crank 241; the transmission shaft 231 drives the crank 241 to rotate, and under the cooperation of the rocker 242, the lower end of the connecting rod 243 and the shifting plate 244 rotate counterclockwise around the crank 241, so that the zinc ash on the uppermost layer of the ash inlet hopper 214 is shifted into the ash collecting hopper 215, the zinc ash is prevented from being accumulated at the ash inlet hopper 214, the normal operation of the device is ensured, and the reliability is improved.
Still including carrying the cover 25, stirring lifting machine 2 locates inside carrying the cover 25, and carries the cover 25 lower extreme to be equipped with into ash hole 251, presses ash roller 211 to locate into ash hole 251 department, carries cover 25 upper portion right side still to be equipped with ash hole 252, carries the cover 25 top to be equipped with the flue gas and collects mouthful 253.
The conveying cover 25 not only provides a mounting point for the stirring lifter 2, but also can prevent zinc ash from spilling during the collecting process; zinc ash enters from the ash inlet 251, falls out from the ash outlet 252 after being treated by the stirring lifter 2, and flue gas generated in the process is discharged from the flue gas collecting port 253 and is collected and treated in a centralized manner, so that the environmental pollution caused by the flue gas is prevented.
The upper part of the right end of the zinc pot body 1 is provided with a supporting base 12, the upper end of the supporting base 12 is provided with a supporting balance leg 13, and the upper end of the supporting balance leg 13 is movably connected with the middle part of the conveying cover 25.
Support balanced leg 13 upper end and carry cover 25 middle part swing joint, operating personnel can be according to the inclination of the height adjustment stirring lifting machine 2 of zinc liquid level in the zinc liquid pond 11, make ash pressing roller 211 lower part dip all the time in the zinc liquid, improved the adaptability and the maneuverability of this device.
The advantages of the second embodiment over the first embodiment are:
in the device invented in the second embodiment, an operator can adjust the inclination degree of the stirring elevator 2 according to the height of the liquid level of the liquid zinc in the liquid zinc pool 11, so that the lower part of the dust pressing roller 211 is always immersed in the liquid zinc, and the adaptability and operability of the device are improved; the conveying cover 25 not only provides a mounting point for the stirring lifter 2, but also can prevent zinc ash from spilling during the collecting process; the flue gas generated in the ash removal is discharged from the flue gas collecting port 253 and is collected and treated in a centralized manner, so that the environmental pollution caused by the flue gas is prevented.
The use method of the automatic device for collecting zinc ash comprises the following steps:
s1, pressing ash, wherein an ash pressing roller 211 rotates, and ash pressing teeth 212 on one side drive zinc liquid to flow, so that the zinc ash reaches the ash pressing roller 211 along with the flowing zinc liquid; on the other hand, the dust pressing teeth 212 stir and press the zinc ash into the zinc liquid, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, and the zinc ash is gradually accumulated at the dust inlet hopper 214 along with the rotation of the dust pressing roller;
s2, stirring ash, wherein the transmission shaft 231 drives the crank 241 to rotate, and the lower end of the connecting rod 243 and the stirring plate 244 rotate anticlockwise around the crank 241 under the cooperation of the rocker 242, so that the zinc ash on the uppermost layer of the ash inlet hopper 214 is stirred into the ash collecting hopper 215;
s3, conveying zinc ash, wherein the driving motor 225 drives the first conveying shaft 222 and the first chain wheel 223 to rotate through the power chain 226, so as to further drive the conveying chain 221 to rotate clockwise, when the conveying bucket 2211 is at the lowest end, the zinc ash in the ash collecting bucket 215 is dug into the conveying bucket 2211, and the conveying bucket 2211 moves along with the conveying chain 221; when the zinc ash moves to the right side of the upper part of the conveying chain 221, the conveying bucket 2211 is downward, and the zinc ash in the conveying bucket 2211 is poured out to finish the automatic collection of the zinc ash;
s4, transmission is carried out, the driving gear 229 synchronously rotates along with the second chain wheel 228, the driven gear and the transmission shaft 231 are further driven to rotate, the ash pressing shaft 213 and the ash pressing roller 211 are driven to rotate through the driven chain 235, and during work, the ash pressing roller 211 rotates anticlockwise;
s5, S1-S4 are synchronously and continuously carried out.
According to the method, the collection of zinc ash is realized through the rotation of the ash pressing roller 211, and meanwhile, zinc particles and zinc blocks contained in the zinc ash are melted in the zinc liquid, so that the content of metal zinc in the zinc ash is reduced, the productivity of the metal zinc is improved, and the loss of the metal zinc in the zinc ash removal process is reduced; the shifting plate 244 shifts the zinc ash into the digging bucket 2211, and the zinc ash is conveyed away from the zinc liquid pool 11 through the conveying chain 221, so that the zinc ash is automatically separated and collected in a centralized manner.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.