Full-automatic plastic woven bag joint cutter and use method thereof
Technical Field
The invention relates to a plastic woven bag joint cutter, in particular to a full-automatic plastic woven bag joint cutter.
Background
Woven bags, also known as snake skin bags. Is one kind of plastic bag for packing, and its material is polyethylene, polypropylene and other chemical plastic material. The woven bag is widely used, is mainly used for packaging and packaging various articles, has wide application in industry, cannot be automatically fed by a traditional plastic woven bag joint cutter, cannot be automatically collected by finished products, is usually made to be directly beaten on the ground by a rotating plate, and is time-consuming, labor-consuming and unsafe.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides the full-automatic plastic woven bag joint cutter which not only can automatically feed and collect finished products, but also has high safety performance.
The invention solves the technical problems by adopting the technical scheme that: the full-automatic plastic woven bag joint cutter comprises a conveying mechanism, a recovery mechanism, a correcting mechanism, a flattening mechanism, a collecting mechanism, a blocking mechanism, a cutting machine, a sewing machine and a conveying belt mechanism, wherein the conveying mechanism comprises a placing frame, a center rod placed on the placing frame and a movable bracket placed on the right side of the placing frame, the front end and the rear end of the center rod are fixedly connected with pull rods, one end of each pull rod, far away from the center rod, is fixedly connected with a clamping block, the placing frame is divided into a front placing frame and a rear placing frame, a first supporting frame is arranged between the front placing frame and the rear placing frame, two chain wheels are rotatably connected with chain wheels, the left and the right of the chain wheels are placed, a chain is connected between the two chain wheels, one of the chain wheels is provided with a first motor, the first motor is fixedly connected with the first supporting frame, the front end of the chain wheels is fixedly connected with a rotating rod, the front end of the rotating rod is rotatably connected with the conveying bracket, the upper end of the movable support is provided with an opening, the lower end of the movable support is fixedly connected with a roller, the right end of the movable support is fixedly connected with a first air cylinder, the lower end of the movable support is provided with a positioning plate, a rolling groove is formed in the positioning plate, the roller is in rolling connection with the rolling groove, the recycling mechanism is arranged at the front side of the conveying mechanism, the recycling mechanism comprises a recycling box, the front end of the recycling box is provided with a recycling front supporting frame, the rear end of the recycling box is provided with a recycling rear supporting frame, the right side plate of the recycling box inclines downwards leftwards, a first screw is rotationally connected between the recycling front supporting frame and the recycling rear supporting frame, the front end of the first screw is connected with a second motor, the second motor is fixedly connected with the front end of the recycling front supporting frame, the outer side of the first screw is rotationally connected with a second air cylinder, the lower end of the second air cylinder is fixedly connected with a recycling arm, the conveying mechanism is divided into a transverse conveying belt mechanism and a longitudinal conveying belt mechanism, the transverse conveying belt mechanism is arranged at the right end of the conveying mechanism, the left end of the transverse conveying belt mechanism is provided with a blocking mechanism, the blocking mechanism comprises a left gear, a right gear and a rotary table, the left gear and the right gear are respectively and rotatably connected to the front end of a front support frame of the transverse conveying belt mechanism, the rear end of the right gear is connected with a seventh motor, the seventh motor is fixedly connected to the rear end of the front support frame of the transverse conveying belt mechanism, the left gear and the right gear are meshed with each other, the front end of the left gear is fixedly connected with a fixed rod, the rotary table is rotatably connected to the rear end of a rear support frame of the transverse conveying belt mechanism, the left end of the rotary table is fixedly connected with a fixed rod, a baffle is fixedly connected between the front fixed rod and the rear fixed rod, the flattening mechanism is arranged on the right side of the blocking mechanism, the flattening mechanism comprises a flattening support frame, the flattening support frame is divided into a flattening front support frame and a flattening rear support frame, a flattening front support frame and a flattening rear support frame are rotatably connected with a flattening roller, the front end of the flattening roller is connected with a fifth motor, the fifth motor is fixedly connected with the front end of a flattening front support frame, a cutting machine is arranged at the right end of the transverse conveying belt mechanism, a longitudinal conveying belt mechanism is arranged at the right side of the cutting machine, the sewing machine is arranged at the left side of the longitudinal conveying belt mechanism, the aligning mechanism is arranged at the right side of the cutting machine, the aligning mechanism comprises an aligning support frame, the rear end of the aligning support frame is rotationally connected with a second screw rod, the front end of the aligning support frame is fixedly connected with a support arm, a chute is arranged on the support arm, a sliding rod is slidingly connected in the chute, the front end of the sliding rod is connected with a third motor, the rear end of the sliding rod is fixedly connected with a rotating shaft, the rear end of the rotating shaft is rotationally connected with a support block, the support block is rotationally connected with the outer side of the second screw rod, the left end of the second screw rod is fixedly connected with a positioning block, the outer side of the rotating shaft is fixedly connected with an aligning arm, the correcting arm is provided with a plurality of correcting arms, the correcting arms are distributed outside the rotating shaft at equal intervals in the front-back direction, the collecting mechanism is placed on the front side of the longitudinal conveying belt mechanism and comprises a supporting bottom plate, a groove is formed in the upper end of the supporting bottom plate, a spring is fixedly connected in the groove, the upper end of the spring is fixedly connected with a sliding plate, the upper end of the supporting bottom plate is fixedly connected with a side plate, the sliding plate is provided with a placing floor fixedly connected to the side plate, a through hole is formed in the side plate, the through hole penetrates through the side plate from left to right, the left end of the through hole is provided with a pushing plate which is slidably connected to the supporting floor, the left side of the pushing plate is fixedly connected with a third cylinder, the rear end of the side plate is rotationally connected with a rotating plate, the right end of the rotating plate is connected with a sixth motor, the sixth motor is fixedly connected to the outer side of the right end of the side plate, and the right end of the side plate is provided with a trolley.
For further perfection, open-ended radian is consistent with the conveying path of the conveying support, the opening is provided with the chamfer for the conveying support is more convenient when conveying the braided bag to the movable support, and is more steady.
Further perfecting, the fixture block is spherical, and the diameter of the fixture block is consistent with the diameter of the center rod, so that the fixture block can not be clamped at the opening when the center rod is recovered.
Further perfecting, the right side plate of the recovery box is hinged with a supporting plate, so that the center rod is prevented from falling midway when the center rod is recovered.
Further perfects, the nip roll outside fixedly connected with bulge loop, bulge loop has a plurality ofly, and the equidistance distributes in the nip roll outside, increases frictional force for plastic woven sack can better carry.
Further perfecting, the right side of the flattening mechanism is provided with a sensing device, the sensing device can give an alarm to stop the operation of a subsequent mechanism when the plastic woven bags are not conveyed out, the empty movement of the machine is prevented, and people can be reminded to take human intervention.
Further perfects, leveling mechanism has been placed on induction system right side, and leveling mechanism is including leveling support frame, fixed connection at the connecting rod of leveling support frame upper end, and the connecting rod has a plurality ofly, and the connecting rod equidistance distributes in the support frame upper end in the fore-and-aft direction, connects bull stick lower extreme fixedly connected with leveling wheel for the transportation in-process of plastics braided bag keeps leveling, avoids plastics braided bag folding.
Further perfects, the setting arm lower extreme fixedly connected with lug, the lug has a plurality of, and equidistance evenly distributed is in setting arm lower extreme for increase frictional force, make the process of dialling the plastic woven sack from horizontal conveyer belt mechanism to vertical conveyer belt mechanism more smooth.
Further perfecting, the sewing machine is provided with a leveling mechanism at the front and the back, so that the flatness of the woven bag in the conveying process is ensured.
The application method of the full-automatic plastic woven bag joint cutter comprises the following steps:
step one: starting a first motor, driving a rotating rod to rotate through a chain wheel, driving a conveying support to move through the rotating rod, conveying raw materials on a placing rack to a moving support through the conveying support, starting a first cylinder, driving the moving support to move, enabling the raw materials to move to the upper end of a transverse conveying belt mechanism, starting a seventh motor, driving a baffle to rotate through a gear, and enabling the baffle to block the raw materials;
step two: starting a transverse conveying belt mechanism, starting a fifth motor at the same time, driving the flattening roller to rotate, conveying out raw materials through the action of friction force, and ensuring the flatness of the raw materials in the conveying process through the flattening mechanism;
step three: starting a cutting machine to cut raw materials, starting a third motor, driving the correcting arm to rotate through rotation of the rotating shaft, enabling the correcting arm to abut against the raw materials, starting a fourth motor, driving the supporting block to move through rotation of the second screw, and moving the cut raw materials to the longitudinal conveying belt mechanism;
step four: starting a longitudinal conveying belt mechanism, starting a sewing machine to sew raw materials, and ensuring the flatness in the raw material conveying process through a flattening mechanism;
step five: starting a sixth motor to drive the rotating plate to rotate, so that the finished product falls onto the placing bottom plate, starting a third cylinder after a certain time, pushing the pushing plate to enable the sliding plate to slide downwards, pushing the collected finished product onto the trolley by the pushing plate, resetting the pushing plate, and recovering the moving plate to the original position under the action of the spring;
step six: after a certain time, the second cylinder is started, the recovery arm is moved downwards, the clamping block is clamped by the recovery arm, the second motor is started, the recovery arm is driven to move forwards by the second screw rod, and the center rod is recovered into the recovery box.
The beneficial effects of the invention are as follows: the automatic feeding machine is provided with the conveying mechanism, so that manual feeding can be automatically carried out, time and labor are saved, the recovery mechanism is arranged to recover the working center rod, continuous working can be carried out, the opening design of the movable support enables the conveying support to be more convenient and stable when conveying woven bags to the movable support, the clamping block cannot be clamped at the opening when the center rod is recovered, the design of the supporting plate prevents the center rod from falling halfway when the center rod is recovered, the design of the flattening roller can increase friction force, the plastic woven bags can be better conveyed, the sensing device can alarm to stop the follow-up mechanism from running when the plastic woven bags are not conveyed out, people can be reminded to adopt manual intervention, the flattening mechanism is designed to enable the plastic woven bags to be kept flat in the conveying process, the folding of the plastic woven bags is avoided, the design of the correcting arm can increase friction force, the process of shifting the plastic woven bags from the transverse conveying belt mechanism to the longitudinal conveying belt mechanism is smoother, the design of the collecting mechanism can improve the safety of a machine, and the woven bags which are automatically collected can be finished.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a transport mechanism according to the present invention;
FIG. 3 is a schematic view of a recycling mechanism according to the present invention;
FIG. 4 is a schematic view of a blocking mechanism according to the present invention;
FIG. 5 is a schematic view of a flattening mechanism according to the present invention;
FIG. 6 is a schematic view of a leveling mechanism according to the present invention;
FIG. 7 is a schematic diagram of a correcting mechanism according to the present invention;
FIG. 8 is a schematic view of the structure of the collecting mechanism of the present invention;
fig. 9 is a cross-sectional view of the collection mechanism of the present invention.
Reference numerals illustrate: 1. a transport mechanism; 11. a placing rack; 111. a front rack; 112. a rear placement frame; 12. a sprocket; 121. a chain; 122. a first support frame; 123. a rotating rod; 124. a conveying support; 13. a first motor; 14. a movable support; 141. a roller; 142. an opening; 143. a positioning plate; 144 (144); rolling grooves; 145. a first cylinder; 15. a central rod; 151. a pull rod; 152. a clamping block; 2. a recovery mechanism; 21. a recovery box; 211. recovering the front supporting frame; 212. a support frame after recovery; 213. a support plate; 22. a first screw; 23. a second cylinder; 24. a recovery arm; 25. a second motor; 3. a leveling mechanism; 31. leveling the supporting frame; 32. a connecting rod; 33. a leveling wheel; 4. a correcting mechanism; 41. correcting the supporting frame; 411. a support arm; 412. a chute; 413. a slide bar; 42. a second screw; 421. a positioning block; 43. a rotating shaft; 44. a correcting arm; 441. a bump; 45. a third motor; 46. a fourth motor; 47. a support block; 5. a flattening mechanism; 51. flattening the supporting frame; 511. flattening the front support frame; 512. a support frame after flattening; 52. a flattening roller; 521. a convex ring; 53. a fifth motor; 6. a collection mechanism; 61. a rotating plate; 611. a sixth motor; 62. a side plate; 621. a through hole; 63. placing a bottom plate; 64. a support base plate; 641. a groove; 65. a sliding plate; 651. a spring; 66. a push plate; 661. a third cylinder; 67. a trolley; 7. a blocking mechanism; 71. a left gear; 72. a seventh motor; 73. a fixed rod; 74. a baffle; 75. a turntable; 76. a right gear; 8. a cutting machine; 81. a sewing machine; 9. an induction device; 10. a conveyor belt mechanism; 101. a lateral conveyor belt mechanism; 102. a longitudinal conveyor belt mechanism.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 and 2: the full-automatic plastic woven bag joint cutter comprises a conveying mechanism 1, a recovery mechanism 2, a correcting mechanism 4, a flattening mechanism 5, a collecting mechanism 6, a blocking mechanism 7, a cutting machine 8, a sewing machine 81 and a conveying belt mechanism 10, wherein the conveying mechanism 1 comprises a placing rack 11, a center rod 15 placed on the placing rack 11 and a movable support 14 placed on the right side of the placing rack 11, pull rods 151 are fixedly connected to the front end and the rear end of the center rod 15, one end of the pull rod 151 far away from the center rod 15 is fixedly connected with a clamping block 152, the clamping block 152 is spherical, the diameter of the clamping block 152 is consistent with that of the center rod 15, the placing rack 11 is divided into a front placing rack 111 and a rear placing rack 112, a first support frame 122 is arranged between the front placing rack 111 and the rear placing rack 112, a sprocket 12 is rotatably connected to the first support frame 122, the sprocket 12 has two and is left and right sides and places, be connected with chain 121 between two sprockets 12, install first motor 13 on one of them sprocket 12, first motor 13 fixed connection is on first support frame 122, sprocket 12 front end fixedly connected with bull stick 123, bull stick 123 front end rotation is connected with conveying support 124, open the movable support 14 upper end has opening 142, the radian of opening 142 is consistent with conveying support 124 transport path, opening 142 is equipped with the chamfer, movable support 14 lower extreme fixedly connected with gyro wheel 141, movable support 14 right-hand member fixedly connected with first cylinder 145, the movable support lower extreme is equipped with locating plate 143, it has slot 144 to open on the locating plate 143, gyro wheel 141 roll connection is in slot 144, recovery mechanism 2 is placed the transport mechanism 1 front side.
As shown in fig. 1 and 3: the recovery mechanism 2 comprises a recovery box 21, a recovery front supporting frame 211 is placed at the front end of the recovery box 21, a recovery rear supporting frame 212 is placed at the rear end of the recovery box 21, a right side plate 62 of the recovery box 21 inclines downwards leftwards, a supporting plate 213 is hinged to the right side plate 62 of the recovery box 21, a first screw rod 22 is rotatably connected between the recovery front supporting frame 211 and the recovery rear supporting frame 212, a second motor 25 is connected to the front end of the first screw rod 22, the second motor 25 is fixedly connected to the front end of the recovery front supporting frame 211, a second cylinder 23 is rotatably connected to the outer side of the first screw rod 22, and a recovery arm 24 is fixedly connected to the lower end of the second cylinder 23.
As shown in fig. 1 and 4: the conveyor belt mechanism 10 is divided into a transverse conveyor belt mechanism 101 and a longitudinal conveyor belt mechanism 102, the transverse conveyor belt mechanism 101 is placed at the right end of the conveying mechanism 1, the blocking mechanism 7 is installed at the left end of the transverse conveyor belt mechanism 101, the blocking mechanism 7 comprises a left gear 71, a right gear 76 and a rotary table 75, the left gear 71 and the right gear 76 are respectively and rotatably connected to the front end of a front supporting frame of the transverse conveyor belt mechanism 101, the rear end of the right gear 76 is connected with a seventh motor 72, the seventh motor 72 is fixedly connected to the rear end of the front supporting frame of the transverse conveyor belt mechanism 101, the left gear 71 and the right gear 76 are meshed with each other, the front end of the left gear 71 is fixedly connected with a fixed rod 73, the rotary table 75 is rotatably connected to the rear end of a rear supporting frame of the transverse conveyor belt mechanism 101, the left end of the rotary table 75 is fixedly connected with a fixed rod 73, and a baffle 74 is fixedly connected between the front and rear fixed rods 73.
As shown in fig. 1 and 5: the flattening mechanism 5 is placed on the right side of the blocking mechanism 7, the flattening mechanism 5 comprises a flattening support frame 51, the flattening support frame 51 is divided into a flattening front support frame 511 and a flattening rear support frame 512, a flattening roller 52 is rotatably connected between the flattening front support frame 511 and the flattening rear support frame 512, convex rings 521 are fixedly connected to the outer side of the flattening roller 52, the convex rings 521 are in a plurality, are distributed on the outer side of the flattening roller 52 at equal intervals, a fifth motor 53 is connected to the front end of the flattening roller 52, the fifth motor 53 is fixedly connected to the front end of the flattening front support frame 511, and a sensing device 9 is arranged on the right side of the flattening mechanism 5.
As shown in fig. 1 and 6: the leveling mechanism 3 has been placed on induction system 9 right side, and leveling mechanism 3 includes leveling support frame 31, fixed connection at the connecting rod 32 of leveling support frame 31 upper end, and connecting rod 32 has a plurality ofly, and connecting rod 32 equidistance distributes in the support frame upper end in the fore-and-aft direction, connects bull stick 123 lower extreme fixedly connected with leveling wheel 33, and leveling mechanism 3 has all been placed around sewing machine 81.
As shown in fig. 1 and 7: the right end of the transverse conveying belt mechanism 101 is provided with the cutting machine 8, the right side of the cutting machine 8 is provided with the longitudinal conveying belt mechanism 102, the sewing machine 81 is arranged on the left side of the longitudinal conveying belt mechanism 102, the correcting mechanism 4 is arranged on the right side of the cutting machine 8, the correcting mechanism 4 comprises a correcting support frame 41, the rear end of the correcting support frame 41 is rotationally connected with a second screw rod 42, the front end of the correcting support frame 41 is fixedly connected with a support arm 411, a sliding groove 412 is formed in the support arm 411, a sliding rod 413 is slidably connected with the sliding groove 412, the front end of the sliding rod 413 is connected with a third motor 45, the rear end of the sliding rod 413 is fixedly connected with a rotating shaft 43, the rear end of the rotating shaft 43 is rotationally connected with a supporting block 47, the supporting block 47 is rotationally connected with the outer side of the second screw rod 42, the left end of the second screw rod 42 is fixedly connected with a positioning block 421, the outer side of the rotating shaft 43 is fixedly connected with a plurality of correcting arms 44, the front and rear directions are equidistantly distributed on the outer sides of the rotating shaft 43, the lower ends of the correcting arms 44 are fixedly connected with a plurality of lugs 441, and the lugs 441 are equidistantly and uniformly distributed on the lower ends of the correcting arms 44.
As shown in fig. 1, 8 and 9: the collection mechanism 6 is placed at the front side of the longitudinal conveyor belt mechanism 102, the collection mechanism 6 comprises a supporting bottom plate 64, a groove 641 is formed in the upper end of the supporting bottom plate 64, a spring 651 is fixedly connected in the groove 641, a sliding plate 65 is fixedly connected to the upper end of the spring 651, a side plate 62 is fixedly connected to the upper end of the supporting bottom plate 64, a placing floor fixedly connected to the side plate 62 is arranged at the upper end of the sliding plate 65, a through hole 621 is formed in the side plate 62, the through hole 621 penetrates through the side plate 62 from left to right, a push plate 66 is arranged at the left end of the through hole 621 and is slidingly connected to the supporting floor, a third cylinder 661 is fixedly connected to the left side of the push plate 66, a rotary plate 61 is rotationally connected to the rear end of the side plate 62, a sixth motor 611 is connected to the right end of the side plate 61, and a trolley 67 is placed at the right end of the side plate 62.
The application method of the full-automatic plastic woven bag joint cutter comprises the following steps:
step one: starting the first motor 13, driving the rotating rod 123 to rotate through the chain wheel 12, driving the conveying support 124 to move through the rotating rod 123, conveying raw materials on the placing frame 11 to the moving support 14 through the conveying support 124, and starting the first cylinder 144; rolling grooves; 145 to drive the moving support 14 to move so that the raw material moves to the upper end of the transverse conveying mechanism 101, starting the seventh motor 72, and driving the baffle 74 to rotate through the gear so that the baffle 74 blocks the raw material;
step two: starting the transverse conveying belt mechanism 101, simultaneously starting the fifth motor 53 to drive the flattening roller 52 to rotate, conveying out raw materials under the action of friction force, and ensuring flattening in the raw material conveying process through the flattening mechanism 3;
step three: starting the cutting machine 8 to cut raw materials, starting the third motor 45, driving the correcting arm 44 to rotate through the rotation of the rotating shaft 43, enabling the correcting arm 44 to abut against the raw materials, starting the fourth motor 46, driving the supporting block 47 to move through the rotation of the second screw 42, and moving the cut raw materials to the longitudinal conveying belt mechanism 102;
step four: starting a longitudinal conveyor belt mechanism 102, starting a sewing machine 81 to sew raw materials, and ensuring the flatness in the raw material conveying process through a flattening mechanism 3;
step five: the sixth motor 611 is started to drive the rotating plate 61 to rotate, so that the finished product falls onto the placing bottom plate 63, after a certain time, the third cylinder 661 is started to push the push plate 66 so that the sliding plate 65 slides downwards, the push plate 66 pushes the collected finished product onto the trolley 67, the push plate 66 is reset, and the moving plate is restored to the original position under the action of the spring 651;
step six: after a certain time, the second cylinder 23 is started, the recovery arm 24 is moved downwards, the clamping block 152 is clamped by the recovery arm 24, the second motor 25 is started, the recovery arm 24 is driven to move forwards by the second screw rod 42, and the center rod 15 is recovered into the recovery box 21.
While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the scope of the invention.