CN112320357A - Gantry type glass drop detection device - Google Patents

Abstract

The utility model provides a planer-type glass drips detection device, including the portal frame, the crane of setting on the portal frame, the drive crane is along the first actuating mechanism of Y direction motion and the second actuating mechanism of drive crane up-and-down motion, the below of portal frame is provided with a plurality of transition devices of arranging along the X direction and can drips the determine module with the corresponding complex glass of transition device, the product that waits to detect can be placed to the transition device, the lower extreme of crane is provided with along the X direction can drip the corresponding complex extracting device of determine module with transition device and glass respectively. The automatic production line has the advantages of simple and convenient operation, high precision and low labor intensity, effectively saves manpower, material resources and time, improves the production efficiency and the product yield, is convenient for the automatic production line of the product, reduces the production cost and enhances the competitiveness of the product.

Description

Gantry type glass drop detection device

Technical Field

The present disclosure relates to glass container processing equipment, and more particularly, to a gantry type glass drop detection device.

Background

With the rapid development of social economy and the continuous updating and progress of science and technology, the processing requirements of many products are higher and higher, so that the product quality is ensured, and the production efficiency is improved. The glass container has the advantages of no toxicity, no odor, energy conservation, environmental protection, transparency, attractive appearance, good barrier property, air impermeability, recyclability for repeated use, heat resistance, pressure resistance, cleaning resistance, high-temperature sterilization, low-temperature storage and the like, still occupies an important position in the industries of beverage packaging and the like, and becomes an essential product in daily life. The processing of glass container products such as glass bottles, glass kettles, glass cups and the like generally comprises the working procedures of proportioning, stirring, electric furnace melting, blowing, opening explosion, glass drop finding, mouth pinching, inspection, annealing in an annealing kiln, packaging and warehousing and the like. However, in the current glass container production process, generally the glass on the goods is look for to the manual work drips and fixes a position, then the mouth is held between the fingers in glass drip department through corresponding instrument to the manual work, and the operation is inconvenient, and intensity of labour is high, consumes a large amount of manpower and materials and time, and production efficiency is low, and the product yield is low, and manufacturing cost is high.

Disclosure of Invention

The purpose of this disclosure is to provide a planer-type glass droplet detection device, can solve at least one in the above-mentioned technical problem, this disclosed technical scheme as follows:

the utility model provides a planer-type glass drips detection device, including the portal frame, the crane of setting on the portal frame, the drive crane is along the first actuating mechanism of Y direction motion and the second actuating mechanism of drive crane up-and-down motion, the below of portal frame is provided with a plurality of transition devices of arranging along the X direction and can drips the determine module with the corresponding complex glass of transition device, the product that waits to detect can be placed to the transition device, the lower extreme of crane is provided with along the X direction can drip the determine module corresponding complex extracting device with transition device and glass respectively.

In some embodiments, transition device, extracting device and glass drip determine module are a plurality of that arrange along the X direction respectively, and extracting device can respectively with glass drip determine module and transition device one-to-one.

In some embodiments, the portal frame includes a cross beam disposed along an X direction, first vertical columns disposed at two ends of the cross beam, respectively, and first supporting beams disposed at tops of the first vertical columns along a Y direction, the two first supporting beams are respectively engaged with two ends of the cross beam, the first driving mechanism is disposed on the first supporting beams and engaged with the cross beam, and the second driving mechanism and the crane are disposed on the cross beam.

In some embodiments, the transition device includes a first platform for placing the product and a fourth driving mechanism for driving the first platform to turn.

In some embodiments, the transition device further comprises a first positioning mechanism for positioning the product on the first platform.

In some embodiments, the first positioning mechanism comprises first pressing blocks respectively positioned at two sides of the first platform and a first pushing mechanism for pushing the two first pressing blocks to move so as to position the product on the first platform, and the first pushing mechanism is installed on the first platform.

In some embodiments, the two first pressing blocks are respectively provided with a first curved surface used for matching with the product.

In some embodiments, the material taking device comprises a first support, a first suction cup arranged on the first support, and a third driving mechanism for driving the first suction cup to rotate.

In some embodiments, the glass drop detection assembly includes a second support and a first sensor disposed on the second support for detecting a glass drop.

In some embodiments, the second bracket is mounted on the first slide.

The beneficial effects of this disclosure are: the first driving mechanism and the second driving mechanism on the portal frame can drive the lifting frame to move, so that the material taking device on the lifting frame can clamp or absorb corresponding products and respectively correspondingly match with the transition device and the glass drop detection assembly, the products to be detected are placed on the transition device, then the material taking device sucks or clamps the products from the transition device and correspondingly matches with the glass drop detection assembly, the glass drop detection assembly can accurately detect glass drops on the products, and the glass drops on the products are positioned at a specified position according to the detection result so as to facilitate the subsequent mouth pinching processing of the products, and the detection of a plurality of products can be simultaneously facilitated by arranging a plurality of transition devices, material taking devices and glass drop detection assemblies, the operation is simple and convenient, the precision is high, the labor intensity is low, the manpower, material resources and the time are effectively saved, and the production efficiency and the product yield are improved, the stability and the reliability are high, the automatic on-line production of products is facilitated, the production cost is reduced, and the competitiveness of the products is enhanced.

In addition, in the technical solutions of the present disclosure, the technical solutions can be implemented by adopting conventional means in the art, unless otherwise specified.

Drawings

In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present disclosure, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a perspective view of a gantry type glass drop detection device according to an embodiment of the present disclosure.

Fig. 2 is a perspective view of a take off device according to one embodiment of the present disclosure.

Fig. 3 is a cross-sectional view of a take off device according to one embodiment of the present disclosure.

Fig. 4 is a perspective view of a transition device according to an embodiment of the present disclosure.

FIG. 5 is a perspective view of a glass drop detection assembly according to one embodiment of the present disclosure.

The numbers in the drawings indicate that the portal frame 1, the crane 11, the first driving mechanism 12, the second driving mechanism 13, the cross beam 14, the first upright post 15, the first supporting beam 16, the first guiding mechanism 161, the second supporting beam 17, the material taking device 2, the first support 21, the first suction disc 22, the first suction hole 221, the third driving mechanism 23, the hollow rotating shaft 24, the first seated bearing 25, the rotary joint 26, the first transmission mechanism 27, the transition device 3, the first platform 31, the first positioning mechanism 32, the first pressing block 321, the first curved surface 3211, the first pushing mechanism 322, the fourth driving mechanism 33, the first support 34, the glass drop detection assembly 4, the second support 41, the first sensor 42, the first sliding table 43, the second support 44 and the first linear motion mechanism 5.

Detailed Description

In order to make the objects, technical solutions and advantages of the present disclosure more clearly understood, the present disclosure is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of some, but not all, embodiments of the disclosure and are not to be considered as limiting the disclosure. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.

In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "both sides", "bottom", "top", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the elements referred to must have a particular orientation or be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present disclosure. Furthermore, the terms "first," "second," "upper," "lower," "primary," "secondary," and the like are used for descriptive purposes only and may be used for purposes of simplicity in more clearly distinguishing between various components and not to indicate or imply relative importance.

In the description of the present disclosure, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are used in a broad sense and can be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or connected through the inside of two elements. The specific meaning of the above terms in the present disclosure can be understood in specific instances by those of ordinary skill in the art.

Fig. 1 is a perspective view of a gantry type glass droplet detection device according to an embodiment of the present disclosure, fig. 2 is a perspective view of a material taking device according to an embodiment of the present disclosure, fig. 3 is a cross-sectional view of the material taking device according to an embodiment of the present disclosure, fig. 4 is a perspective view of a transition device according to an embodiment of the present disclosure, and fig. 5 is a perspective view of a glass droplet detection assembly according to an embodiment of the present disclosure.

In the present disclosure, an X direction, a Y direction, and a Z direction are given, the Z direction is a vertical direction, the X direction and the Y direction are horizontal directions, and "up", "down", and the like in the text are based on the Z direction.

Example (b):

as shown in fig. 1 to 5, a gantry type glass drop detection device according to the present disclosure is schematically shown, which includes a gantry 1, a crane 11 is disposed on the gantry 1, a first driving mechanism 12 for driving the crane 11 to move along a Y direction and a second driving mechanism 13 for driving the crane 11 to move up and down, a plurality of transition devices 3 and glass drop detection assemblies 4 are disposed below the gantry 1, the transition devices 3 are arranged along an X direction, the transition devices 3 can place products to be detected, the glass drop detection assemblies 4 are correspondingly matched with the transition devices 3, a plurality of material taking devices 2 are disposed at the lower end of the crane 11 along the X direction, the first driving mechanism 12 and the second driving mechanism 13 drive the crane 11 to move, the material taking devices 2 can be correspondingly matched with the transition devices 3 and the glass drop detection assemblies 4 respectively, the products to be detected are placed on the transition devices 3, then extracting device 2 absorbs or presss from both sides from transition device 3 and gets the product and drip the corresponding cooperation of determine module 4 with the glass, and the glass drips that determine module 4 can detect on the product accurately and drips to according to the result of detection, extracting device 2 drips determine module 4 mutually supporting with the glass, makes the glass on the product drip and is in appointed position so that the subsequent mouth processing of holding between the fingers of product.

Transition device 3, extracting device 2 and glass drop determine according to particular case with arranging etc. that the quantity of detecting component 4 is dropped, and transition device 3, extracting device 2 and glass drop detecting component 4 can be one respectively, two or a plurality of. Generally, transition arrangement 3, extracting device 2 and glass drop determine module 4 are a plurality of along the X direction respectively, transition arrangement 3 promptly, extracting device 2 and glass drop determine module 4 are at least one row of arranging along the X direction respectively, crane 11's lower extreme is provided with a second supporting beam 17, a second supporting beam 17 sets up along the X direction, a plurality of extracting device 2 set gradually on a second supporting beam 17 along the X direction, first actuating mechanism 12 and the motion of second actuating mechanism 13 drive crane 11, can make extracting device 2 respectively with glass drop determine module 4 and transition arrangement 3 one-to-one, glass drop determine module 4 also one-to-one with transition arrangement 3, high efficiency, stability and better reliability. Of course, can be that a glass drips determine module 4 and corresponds two or more transition device 3 and extracting device 2 respectively, glass drips determine module 4 and installs on the first linear motion mechanism 5 that sets up along the X direction, for example first linear motion mechanism 5 can adopt sharp module, manual or electronic lead screw motion etc..

The portal frame 1 comprises a cross beam 14 arranged along the X direction, first upright posts 15 arranged at two ends of the cross beam 14 respectively and first supporting beams 16 arranged at the tops of the first upright posts 15 along the Y direction, the two first supporting beams 16 are matched with two ends of the cross beam 14 respectively, a first driving mechanism 12 is arranged on the first supporting beams 16 and matched with the cross beam 14, a second driving mechanism 13 and a lifting frame 11 are arranged on the cross beam 14, the first driving mechanism 12 drives the second driving mechanism 13, the lifting frame 11 and the material taking device 2 move integrally along the Y direction, the second driving mechanism 13 drives the lifting frame 11 and the material taking device 2 to move integrally up and down, the first driving mechanism 12 can be arranged on the two first supporting beams 16 respectively, the cross beam 14 is driven synchronously by the two first driving mechanisms 12, and the portal frame is more stable and reliable. The two first supporting beams 16 can be respectively provided with first guiding mechanisms 161 matched with the two ends of the cross beam 14, the first guiding mechanisms 161 are arranged along the Y direction, the first guiding mechanisms 161 can adopt linear slide rails, matched slide blocks and sliding grooves, guide rods and guide sleeves or other suitable mechanisms in the prior art, and the movement is more stable and reliable by arranging the first guiding mechanisms 161.

The first driving mechanism 12 and the second driving mechanism 13 may adopt a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor and a transmission mechanism, for example, a servo motor is matched with a screw rod mechanism, a synchronous belt mechanism, a chain transmission mechanism, or a rack and pinion transmission mechanism, and the rack and pinion transmission mechanism has the advantages of large transmission power, constant transmission ratio, long service life, stable work, high reliability, and the like.

The material taking device 2 can adopt a mode of sucking the product by a sucker and also can adopt a mode of pushing two clamping blocks by a driving mechanism to clamp the product. The material taking device 2 comprises a first bracket 21, the first bracket 21 is arranged on a second supporting beam 17 at the lower end of the lifting frame 11, a first suction cup 22 and a third driving mechanism 23 for driving the first suction cup 22 to rotate are arranged on the first bracket 21, a corresponding air extracting device is communicated with the first suction cup 22, the first suction cup 22 can be made of metal materials with high strength and high temperature resistance, engineering plastics or other suitable materials in the prior art, after the first suction cup 22 is contacted with a corresponding product, the corresponding air extracting device extracts air, by generating a negative pressure or vacuum state to make the first suction cup 22 suck the product, the third driving mechanism 23 drives the first suction cup 22 to rotate, so that the glass drop detection assembly 4 can accurately detect the glass drop on the product, and then the first suction disc 22 and the product sucked by the first suction disc can be driven to rotate according to the detection result, so that the glass drops on the product are positioned at the designated positions to facilitate the subsequent nozzle pinching processing of the product.

First sucking disc 22 and the cavity pivot 24 coaxial coupling that sets up along vertical direction, third actuating mechanism 23 drive cavity pivot 24 is rotatory, be provided with a plurality of first suction holes 221 on the material plane of inhaling of first sucking disc 22, the quantity of first suction hole 221, size and arranging etc. are decided according to specific condition, corresponding air exhaust device is through passageway and the first suction hole 221 intercommunication in the cavity pivot 24, the top of cavity pivot 24 can also set up the rotary joint 26 of being connected with corresponding air exhaust device, can set up the first seated bearing 25 of taking with cavity pivot 24 matched with on the first support 21 etc, it is more convenient to operate, stability and reliability are higher. The third driving mechanism 23 may be a rotating motor, a rotating cylinder, a hollow rotating platform, or a motor and a transmission mechanism, for example, the third driving mechanism 23 is a servo motor and a first transmission mechanism 27, and the first transmission mechanism 27 may be a synchronous belt mechanism, a chain transmission mechanism, a gear mechanism, or the like.

The glass drop detection assembly 4 comprises a second support 41, a first sensor 42 for detecting glass drops on a product is arranged on the second support 41, the first sensor 42 can be two opposite-type edge measurement sensors generally, the two opposite-type edge measurement sensors are symmetrically arranged on the second support 41, a proper gap is reserved between the two opposite-type edge measurement sensors, in the detection process, the product sucked by the first suction cup 22 is matched with the two opposite-type edge measurement sensors, one edge measurement sensor extends into the mouth of the product, the third driving mechanism 23 drives the first suction cup 22 and the product sucked by the first suction cup to rotate for at least one circle, and the wall thickness of the glass drop is thicker than that of other positions, so that the position where the thickest wall thickness is the position where the glass drops are located is detected by detecting the wall thickness of one circle of the mouth of the product, and then according to the detection result, the third driving mechanism 23 drives the first suction disc 22 and the product sucked by the first suction disc to rotate, so that the glass drops on the product are positioned at a designated position to facilitate the subsequent nozzle pinching processing of the product.

The second bracket 41 is mounted on the first sliding table 43, the first sliding table 43 is usually mounted on the second support 44, and the position of the second bracket 41 is adjusted as required by the first sliding table 43, so that the first sensor 42 is located at a proper position, and the operation is simple and convenient.

The transition device 3 comprises a first platform 31 for placing a product and a fourth driving mechanism 33 for driving the first platform 31 to overturn, the fourth driving mechanism 33 drives the first platform 31 to overturn at an angle determined according to specific conditions, which can be 45 degrees, 90 degrees, 180 degrees or other suitable angles, when the product is taken away from the first platform 31 by the material taking device 2, the fourth driving mechanism 33 drives the first platform 31 to overturn, so that sundries such as glass slag on the first platform 31 can automatically fall off, and when the product is left on the first platform 31 because the product cannot be taken away by the material taking device 2 due to crushing, spontaneous explosion and other conditions, the damaged product can be cleaned from the first platform 31 through overturning, thereby the detection of glass drops of the product at the back cannot be influenced, and the safety and the reliability are higher. Generally, the first platform 31 is mounted on the first support 34, the fourth driving mechanism 33 drives the first support 34 and the first platform 31 to turn, the fourth driving mechanism 33 may adopt a rotating motor, a rotating cylinder, a hollow rotating platform or a mode that a motor is matched with a transmission mechanism, etc., the fourth driving mechanism 33 generally includes a rotating shaft connected with the first support 34 and a driving mechanism such as a motor driving the rotating shaft to rotate, and the first support 34 turns the first platform 31 by rotating synchronously with the rotating shaft. Furthermore, a plurality of transition devices 3 arranged in the X direction may also share one fourth drive mechanism 33.

Transition device 3 still includes the first positioning mechanism 32 that is used for fixing a position the product on first platform 31, and first platform 31 is used for placing corresponding product, and first positioning mechanism 32 can fix a position so that the subsequent glass of product drips and detects placing the product on first platform 31. First positioning mechanism 32 includes two first briquetting 321 and promotes the first pushing mechanism 322 of two first briquetting 321 motions, and two first briquetting 321 are located the both sides of first platform 31 respectively, and first pushing mechanism 322 is installed on first platform 31, and first pushing mechanism 322 can promote two first briquetting 321 motions in order to fix a position first pushing mechanism 322 of product on the first platform 31, simple structure, convenient operation. First pushing mechanism 322 can adopt modes such as cylinder, hydro-cylinder, electric jar, sharp module, can be that two first pushing mechanism 322 control a first briquetting 321 respectively, also can be that a first pushing mechanism 322 controls two first briquetting 321 simultaneously, for example first pushing mechanism 322 adopts parallel switching type gas claw die clamping cylinder, adopts the mode of cylinder, simple structure, compactness, and installation, maintenance convenience, safety, environmental protection etc..

First briquetting 321 can adopt metal, plastics etc. be provided with respectively on two first briquetting 321 and be used for with product matched with first curved surface 3211, first curved surface 3211 can be the V-arrangement face, arcwall face or other suitable curved surfaces, can also be provided with on the first curved surface 3211 and be used for with product matched with protective layer, slipmembrane etc to can more stably, reliably promote the product through first curved surface 3211 and fix a position.

Compared with the prior art, the advantage of this disclosure has: a product to be detected is placed on a first platform 31 on a transition device 3, the product on the first platform 31 is positioned through a first positioning mechanism 32, then a first driving mechanism 12 and a second driving mechanism 13 on a portal frame 1 drive a lifting frame 11 to move, so that a first suction disc 22 of a material taking device 2 can be correspondingly matched with the transition device 3 and a glass drop detection assembly 4 respectively, the material taking device 2 firstly absorbs the product from the transition device 3 through the first suction disc 22 to be correspondingly matched with a first sensor 42 of the glass drop detection assembly 4, a third driving mechanism 23 of the material taking device 2 drives the first suction disc 22 and the absorbed product to rotate for at least one circle, the position of the glass drop on the product is detected through the first sensor 42, then according to the detection result, the third driving mechanism 23 of the material taking device 2 drives the first suction disc 22 to rotate, so that the glass drop on the product rotates to a specified position to facilitate subsequent mouth pinching processing of the product, thereby realize glass drip automated inspection on the product, through setting up a plurality of transition devices 3, extracting device 2 and glass drip determine module 4 and be convenient for carry out the detection and the location of a plurality of products simultaneously, easy operation, convenience, the precision is high, low in labor strength has effectively saved manpower and materials and time, has improved production efficiency and product yield, and the automatic on-line production of the product of being convenient for has reduced manufacturing cost, has strengthened the competitiveness of product.

The foregoing is directed to embodiments of the present disclosure, which are provided for illustration only and not for limitation, and it is understood that modifications and substitutions may be made by those skilled in the art without departing from the spirit of the disclosure and all such modifications and substitutions are to be considered within the scope of the appended claims. In this case all the details may be replaced with equivalent elements, and the materials, shapes and dimensions may be any.

Claims (10)

1. Portal glass drips detection device, its characterized in that is in including portal frame (1), setting crane (11), drive on portal frame (1) crane (11) along Y direction motion's first actuating mechanism (12) and drive crane (11) up-and-down motion's second actuating mechanism (13), the below of portal frame (1) is provided with along X direction a plurality of transition device (3) of arranging and can with transition device (3) corresponding complex glass drips determine module (4), transition device (3) can place the product of treating, the lower extreme of crane (11) along the X direction be provided with can respectively with transition device (3) with glass drips determine module (4) corresponding complex extracting device (2).

2. The gantry type glass drop detection device according to claim 1, wherein the transition device (3), the material taking device (2) and the glass drop detection assembly (4) are respectively a plurality of glass drop detection assemblies arranged along the X direction, and the material taking device (2) can be in one-to-one correspondence with the glass drop detection assembly (4) and the transition device (3).

3. The gantry type glass drop detection device according to claim 1, wherein the gantry (1) comprises a cross beam (14) arranged along an X direction, first upright posts (15) respectively arranged at two ends of the cross beam (14) and first support beams (16) arranged at the tops of the first upright posts (15) along a Y direction, the two first support beams (16) are respectively matched with two ends of the cross beam (14), the first driving mechanism (12) is arranged on the first support beams (16) and matched with the cross beam (14), and the second driving mechanism (13) and the lifting frame (11) are arranged on the cross beam (14).

4. The gantry type glass drop detection device according to claim 1, wherein the transition device (3) comprises a first platform (31) for placing a product and a fourth driving mechanism (33) for driving the first platform (31) to turn.

5. Gantry-type glass droplet detection apparatus according to claim 4, characterized in that said transition device (3) further comprises a first positioning mechanism (32) for positioning the product on said first platform (31).

6. The gantry type glass drop detection device according to claim 5, wherein the first positioning mechanism (32) comprises first pressing blocks (321) respectively positioned at two sides of the first platform (31) and a first pushing mechanism (322) for pushing the two first pressing blocks (321) to move so as to position the product on the first platform (31), and the first pushing mechanism (322) is installed on the first platform (31).

7. The gantry type glass drop detection device according to claim 6, wherein the two first pressing blocks (321) are respectively provided with a first curved surface (3211) for matching with a product.

8. The gantry type glass drop detection device according to any one of claims 1 to 7, wherein the material taking device (2) comprises a first bracket (21), a first suction cup (22) arranged on the first bracket (21), and a third driving mechanism (23) for driving the first suction cup (22) to rotate.

9. The gantry type glass droplet detection device according to claim 8, wherein the glass droplet detection assembly (4) comprises a second bracket (41) and a first sensor (42) arranged on the second bracket (41) for detecting glass droplets.

10. Gantry-type glass droplet detection device according to claim 9, characterized in that the second carriage (41) is mounted on a first slide (43).

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