CN112080685B - 一种吉帕级超高强度钢板及其生产方法 - Google Patents

一种吉帕级超高强度钢板及其生产方法 Download PDF

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CN112080685B
CN112080685B CN202010759827.6A CN202010759827A CN112080685B CN 112080685 B CN112080685 B CN 112080685B CN 202010759827 A CN202010759827 A CN 202010759827A CN 112080685 B CN112080685 B CN 112080685B
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王立辉
齐建军
孙力
姚纪坛
年保国
赵林林
董伊康
罗扬
刘需
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Abstract

本发明公开了一种吉帕级超高强度钢板及其生产方法,其化学成分组成及其质量百分含量为:C 0.15%~0.17%,Si 0.16%~0.41%,Mn 2.11%~2.29%,P 0.014%~0.018%,S≤0.008%,Al 0.02%~0.07%,Cr 0.51%~0.61%,Mo 0.31%~0.43%,Nb 0.035%~0.047%,Ti 0.031%~0.045%,B 0.001%~0.003%,Ni 0.21%~0.27%,La 0.05%~0.07%,余量为Fe和不可避免的杂质。本钢板通过合理的化学成分设计和生产工艺控制,不但具有超高强度、高塑性、高拉延性和低回弹性,同时具有良好的抗延迟断裂性能,可用于制造轿车地板门槛梁和A柱加强板等部件;钢板的屈服强度835~875MPa、抗拉强度1190~1250MPa、延伸率7~11%、应***化指数(n值):0.13~0.17、冲压成件钢板氢含量≤5ppm。

Description

一种吉帕级超高强度钢板及其生产方法
技术领域
本发明属于冶金技术领域,尤其是一种吉帕级超高强度钢板及其生产方法。
背景技术
随着汽车不断轻量化,超高强度钢的应用比例越来越高,对于1000MPa级的超高强度钢来说,冲压成形过程中钢板开裂和氢脆问题导致在汽车上应用受阻,难以满足复杂零部件冲压要求。
关于具有吉帕级超高强度钢板的研究,专利申请公开号CN102925802A公开了“一种超高强钢板的生产方法”;该钢化学成分质量百分比为:C:0.18~0.20,Si:0.35~0.42,Mn:1.30~1.40,P≤0.015,S≤0.010,Al:0.03~0.06,Nb:0.02~0.03,V:0.05~0.06,Ti:0.035~0.045,Mo:0.25~0.35,B:0.0017~0.0022。该钢板组织为超细板条马氏体+纳米级板条残余奥氏体及沉淀出的复杂碳化物。该钢板产品厚度为8~60mm,屈服强度不低于1100MPa,抗拉强度不低于1200MPa,延伸率大于10%。该钢板成品是热轧材,如此厚规格的钢板难以在轿车加强件上应用来满足轻量化要求。另外,该钢未给出应***化指数即n值,由屈强比可以看出该钢的n值不会高于0.10,导致其拉延性难以满足汽车复杂结构件和加强件的冲压要求。
专利申请公开号CN110358971A公开了“一种屈服强度1300MPa级的低碳超高强度钢及其制备方法”;该钢化学成分质量百分比(wt%)为:C:0.05~0.09%,Si:0.15~0.35%,Mn:0.60~1.20%,Nb:0.04~0.10%,Cu:1.5~2.5%, Mo:0.4~0.8%,Cr:0.4~0.8%,Al:0.5~0.8%,Ni:2.5~4%,余量为Fe及不可避免的杂质。该钢板微观组织为以贝氏体为主,在贝氏体基体中存在大量纳米尺寸的析出强化相;该钢板的屈服强度≥1300MPa,抗拉强度≥1350MPa,断后伸长率≥15%;根据其6个实施例可以看出,其成品为热轧回火钢板,厚度为10~30mm。如此厚规格的钢板难以在轿车加强件上应用来满足轻量化要求。另外,其化学成分中,如此高的铜含量,因成分偏析和铜的本身属性冲压极易引起裂纹和脆性,即使再轧薄到轿车门槛梁厚度要求(2.0mm以下),也难以实现双相刚组织结构及满足冲压成形要求。
发明内容
本发明要解决的技术问题是提供一种综合性能优良、轻量化的吉帕级超高强度钢板;本发明还提供了一种吉帕级超高强度钢板的生产方法。
为解决上述技术问题,本发明化学成分组成及其质量百分含量为:C 0.15%~0.17%,Si 0.16%~0.41%,Mn 2.11%~2.29%,P 0.014%~0.018%,S≤0.008%,Al 0.02%~0.07%,Cr 0.51%~0.61%,Mo 0.31%~0.43%,Nb 0.035%~0.047%,Ti 0.031%~0.045%,B0.001%~0.003%,Ni 0.21%~0.27%,La 0.05%~0.07%,余量为Fe和不可避免的杂质。
本发明所述钢板组织为83~87%低碳马氏体和13~17%高碳铁素体。
本发明所述钢板的屈服强度835~875MPa、抗拉强度1190~1250MPa、延伸率7~11%、应***化指数n=0.13~0.17。
本发明为了保证综合性能优良,各元素含量限定基本原理如下:
C:可以稳定马氏体组织比例和利用固溶体硬化强化铁素体基体。C在铁素体中固溶强化缩小与马氏体的硬度和强度来达到协同变形;为此,C含量过低,则钢的组织协同性不足,C含量过高,钢的塑性和焊接性不足。
Si:抑制渗碳体形成,促进马氏体相变和马体中碳向铁素体中转移;同时,Si能够起到固溶强化作用,提高钢的强度;Si含量过低,无法起到上述作用,Si含量过高,材料表面质量差,钢材热轧时也易产生边裂现象。
Mn:是常规的强韧化元素,但Mn元素含量太高,一方面增加成本,使焊接组织出现硬化层导致裂纹焊缝及热影响区裂纹敏感性增高。
P:在本发明中,P具有与Si类似的作用,但含量过高影响焊接性能。
S:含量在钢中越低越好,避免对本发明的钢铁材料产生裂纹和焊接的不利影响。另外,硫含量偏高会消耗过多的锰元素,影响材料的强韧化效果,或增加材料的成本。
Al:在本发明中主要是起到脱氧的作用。
Cr、Mo和B起到提高钢材在热处理环节提高淬透性形成马氏体的作用,同时,起到固溶强化作用提高钢产品的强度以及降低屈强比提高应***化指数的作用。过高增加了制造成本,过低达不到所需要的性能。
Nb、Ti、Ni有利于析出强化提高钢产品的强度和耐腐蚀性,并且可以阻止高温奥氏体过分长大,但含量过高,容易导致碳氮化物偏聚,其加工性变差,同时,增加了材料成本。
La:在本发明中,起到避免氢脆导致的零部件延迟开裂作用。
本发明方法包括冶炼、连铸、加热、热轧、冷轧和退火处理工序。
本发明方法所述加热工序:板坯加热温度控制在1231~1249℃,板坯加热时间控制在151~169min。
本发明方法所述热轧工序:采用粗轧+精轧工艺;所述粗轧温度控制在1115~1135℃,精轧终轧温度控制在889~909℃,卷取温度控制在621~641℃。
本发明方法所述冷轧工序:冷轧压下率60.0~66.7%。
本发明方法所述退火处理工序:采用连续退火处理,均热温度819~829℃,冷却段冷速39~49℃/s。
采用上述技术方案所产生的有益效果在于:本发明通过合理的化学成分设计和生产工艺控制,不但具有超高强度、高塑性、高拉延性和低回弹性,同时具有良好的抗延迟断裂性能,可用于制造轿车地板门槛梁和A柱加强板等部件。
本发明钢板组织含有83~87%低碳马氏体、13~17%高碳铁素体,在成形过程中,拉延性保证了成形性好,无开裂现象;同时,变形后零件尺寸保持稳定,在焊接过程中,铁素体可以吸收裂纹尖端应力、缓解裂纹形成与扩展,零件焊接过程中未发生裂纹及开裂,具有良好的焊接性能。
本发明方法通过合理的化学成分设计和生产工艺控制,不但具有高强度、高塑性和高拉延性;同时,因化学成分设计中,添加了避免吸氢的微量元素La实现冲压成件钢板氢含量≤5ppm,避免了延迟断裂。本发明产品可用于制造轿车地板门槛梁和A柱加强板等部件,是高端汽车零部件理想用材。
本发明钢板的屈服强度835~875MPa、抗拉强度1190~1250MPa、延伸率7~11%、应***化指数(n值):0.13~0.17、冲压成件钢板氢含量≤5ppm;解决了传统高强钢在冲压成形过程中钢板开裂和零件应用中氢脆问题导致在汽车上应用受阻,难以满足复杂零部件冲压要求等问题;具有良好的市场应用前景。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明。
图1是本发明的金相显微组织结构图。
具体实施方式
本吉帕级超高强度钢板的化学成分和生产工艺如下所述:(1)冶炼工序:冶炼钢水出钢结束温度控制在1645~1657℃。
(2)连铸工序:采用全程氩气保护浇铸。
(3)加热工序:板坯加热温度控制在1231~1249℃,板坯加热时间控制在151~169min。
(4)热轧工序:采用粗轧+精轧工艺;粗轧温度控制在1115~1135℃,精轧终轧温度控制在889~909℃;热轧工艺中对坯料进行7道次轧制,热轧后的热轧料板板厚控制在3.0~5.0mm;卷取温度控制在621~641℃。
(5)冷轧工序,将3.0~5.0mm的热轧料板经60.0~66.7%冷轧压下率的冷轧,得到冷轧板的板厚为1.0~2.0mm。
(6)退火处理工序:采用连续退火处理,均热温度819~829℃,冷却段冷速39~49℃/s。
(7)产品性能:所得钢板厚度为1.0~2.0mm,钢板组织由83~87%低碳马氏体、13~17%高碳铁素体组成;所得钢板屈服强度835~875MPa、抗拉强度1190~1250MPa、延伸率7~11%、应***化指数(n值):0.13~0.17,冲压成件钢板的氢含量≤5ppm。
实施例1-8:本吉帕级超高强度钢板的具体生产工艺如下所述。
(1)各实施例的具体工艺参数见表1。
表1:各实施例的具体工艺参数
Figure DEST_PATH_IMAGE002
(2)各实施例所得钢板的化学成分组成及其质量百分含量见表2,其中,余量为Fe和不可避免的杂质。
表2:各实施例所得钢板的化学成分(%)
Figure DEST_PATH_IMAGE004
(3)各实施例所得钢板的显微组织比例、力学性能和氢含量见表3。图1是所得钢板的金相显微组织结构图,由图1可见,其由马氏体和铁素体组成。
表3:各实施例所得钢板的显微组织比例、力学性能和氢含量
Figure DEST_PATH_IMAGE006

Claims (2)

1. 一种吉帕级超高强度钢板,其特征在于,其化学成分组成及其质量百分含量为:C0.15%~0.17%,Si 0.16%~0.41%,Mn 2.11%~2.29%,P 0.014%~0.018%,S≤0.008%,Al0.02%~0.07%,Cr 0.51%~0.61%,Mo 0.31%~0.43%,Nb 0.035%~0.047%,Ti 0.031%~0.045%,B 0.001%~0.003%,Ni 0.21%~0.27%,La 0.05%~0.07%,余量为Fe和不可避免的杂质;所述钢板组织为83~87%低碳马氏体和13~17%高碳铁素体;所述钢板的屈服强度835~875MPa、抗拉强度1190~1250MPa、延伸率7~11%、应***化指数n=0.13~0.17,冲压成件钢板氢含量≤5ppm。
2.权利要求1所述一种吉帕级超高强度钢板的生产方法,其特征在于:包括冶炼、连铸、加热、热轧、冷轧和退火处理工序;
所述加热工序:板坯加热温度控制在1231~1249℃,板坯加热时间控制在151~169min;
所述热轧工序:采用粗轧+精轧工艺;所述粗轧温度控制在1115~1135℃,精轧终轧温度控制在889~909℃,卷取温度控制在621~641℃;
所述冷轧工序:冷轧压下率60.0~66.7%;
所述退火处理工序:采用连续退火处理,均热温度819~829℃,冷却段冷速39~49℃/s。
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