CN111674108B - Automatic production system and production method of corrugated board - Google Patents
Automatic production system and production method of corrugated board Download PDFInfo
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- CN111674108B CN111674108B CN202010501193.4A CN202010501193A CN111674108B CN 111674108 B CN111674108 B CN 111674108B CN 202010501193 A CN202010501193 A CN 202010501193A CN 111674108 B CN111674108 B CN 111674108B
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- corrugated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/20—Corrugating; Corrugating combined with laminating to other layers
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Abstract
The invention belongs to corrugated board production, in particular to an automatic corrugated board production system and a production method thereof, which comprises the following steps: s1: rolling the corrugated base paper to form a corrugated shape, and using the corrugated base paper as a middle layer; s2: taking another two layers of corrugated base paper as outer layers respectively, coating glue, and then respectively sticking the corrugated base paper to the top and the bottom of the middle layer; s3: the glue is fully contacted with the middle layer and the outer layer through extrusion, so that the glue is tightly attached; s4: after the laminated corrugated paper glue is dried, cutting the corrugated paper glue into corrugated boards with specified sizes by a cutting knife; s5: and packaging and storing the corrugated boards in the S4. The corrugated paper production device is simple to operate, high in practicability, capable of continuously producing corrugated paper boards, high in automation level and production efficiency, and convenient to adjust the production thickness of the corrugated paper.
Description
Technical Field
The invention relates to production of corrugated boards, in particular to an automatic production system and a production method of corrugated boards.
Background
The corrugated board is a plate-shaped object formed by bonding liner paper and corrugated paper of a waveform formed by processing corrugated rods, and the corrugated board starts at the end of 18 th century, and is easy to manufacture, and can be recycled and even reused because of light weight, low price, wide application range and simple manufacture in the beginning of 19 th century, so that the application of the corrugated board is remarkably increased. By the beginning of the 20 th century, the corrugated paper has been widely popularized, popularized and applied for manufacturing and packaging various commodities, and at present, the corrugated paper is produced by a production device.
However, in the prior art, production of a production device is discontinuous, manual operation is required in some links, the automation level is low, the production efficiency is low, and meanwhile, the production thickness of the corrugated board is inconvenient to adjust.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an automatic production system and a production method of corrugated boards.
In order to achieve the purpose, the invention adopts the following technical scheme: a method of producing corrugated board comprising the steps of:
s1: rolling the corrugated base paper to form a corrugated shape, and using the corrugated base paper as a middle layer;
s2: taking another two layers of corrugated base paper as outer layers respectively, coating glue, and then respectively sticking the corrugated base paper to the top and the bottom of the middle layer;
s3: the glue is fully contacted with the middle layer and the outer layer through extrusion, so that the glue is tightly attached;
s4: after the laminated corrugated paper glue is dried, cutting the corrugated paper glue into corrugated boards with specified sizes by a cutting knife;
s5: and packaging and storing the corrugated boards in the S4.
The invention also provides an automatic production system of corrugated boards, which comprises a first workbench, wherein a first mounting frame is fixedly arranged at the top of the first workbench, two glue coating rollers are symmetrically and rotatably arranged on the first mounting frame, a first cavity is formed in each glue coating roller, a plurality of through holes are formed in the inner wall of each first cavity, cotton pads are fixedly sleeved on the glue coating rollers, two connecting pipes are symmetrically and rotatably arranged on the first mounting frame and are fixedly connected with the corresponding glue coating rollers, a second cavity is formed in the first mounting frame and is respectively communicated with the first cavity and the second cavity, two extrusion rollers are symmetrically and rotatably arranged on the first mounting frame, a plurality of press strips are fixedly arranged on the extrusion rollers, a second mounting frame is fixedly arranged at the top of the first workbench, and an active conveying roller is rotatably arranged on the second mounting frame, the automatic feeding device is characterized in that a motor is fixedly mounted on the second mounting frame, an output shaft of the motor is fixedly connected with the driving conveying roller, two mounting grooves are symmetrically formed in the second mounting frame, a threaded rod is rotatably mounted in each mounting groove, a third cavity is formed in the second mounting frame, the top end of the threaded rod extends into the third cavity and is fixedly provided with a first bevel gear, a rotating rod is rotatably mounted in the third cavity, two second bevel gears are fixedly mounted on the rotating rod and are meshed with the corresponding first bevel gears, a sliding block is mounted on the threaded rod in a threaded manner and is slidably connected with the inner wall of each mounting groove, the same driven conveying roller is rotatably mounted on the two sliding blocks, a second workbench is arranged on one side of the first workbench, and a third mounting frame is fixedly mounted at the top of the second workbench, sliding mounting has two sliding plates in the third mounting bracket, and a plurality of rotation grooves have all been seted up to one side that two sliding plates are close to each other, rotate the inslot rotation and install the cylinder, fixed mounting has the pneumatic cylinder on the third mounting bracket, the output shaft and a sliding plate fixed connection of pneumatic cylinder, four sliding grooves have been seted up to the top symmetry of second workstation, sliding mounting has the bracing piece in the sliding groove, the top and another sliding plate fixed connection of bracing piece, the bottom fixed welding of bracing piece has the spring, the bottom of spring and the bottom inner wall fixed connection of sliding groove, be equipped with cutting equipment on the second workstation.
Preferably, a pipeline is fixedly installed on the first installation frame and communicated with the second cavity.
Preferably, two rotating shafts are symmetrically and rotatably mounted on the first mounting frame and are fixedly connected with the squeezing rollers.
Preferably, a threaded hole is formed in the sliding block, and the inner wall of the threaded hole is in threaded connection with the threaded rod.
Preferably, the connecting rods are rotatably mounted on one sides, close to each other, of the two sliding blocks and fixedly connected with the driven conveying rollers.
Preferably, the slider is provided with an assembly groove, and the inner wall of the assembly groove is rotatably connected with the connecting rod.
Preferably, one end of the rotating rod extends out of the third cavity and is fixedly provided with a handle.
Preferably, a motor base is fixedly mounted on the second mounting frame and fixedly connected with the motor.
Preferably, two limiting grooves are symmetrically formed in the inner wall of the sliding groove, two limiting blocks are symmetrically and fixedly mounted on the supporting rod, and the limiting blocks are connected with the inner walls of the corresponding limiting grooves in a sliding mode.
Compared with the prior art, the invention has the beneficial effects that: by arranging the first mounting frame, the glue spreading roller, the first cavity, the through hole, the cotton pad and the connecting pipe, glue can be uniformly spread; by arranging the squeezing roller and the pressing strip, the middle-layer corrugated medium can be corrugated; the corrugated paper can be bonded in the conveying process by arranging the driving conveying roller and the driven conveying roller; the corrugated paper after being glued can be pressed tightly by arranging the sliding plate and the roller, so that the corrugated paper is firmly stuck; the threaded rod, the third cavity, the first bevel gear, the rotating rod, the second bevel gear, the sliding block and the driven conveying roller are arranged to facilitate adjustment, so that corrugated paper with different thicknesses can be conveyed;
the corrugated paper production device is simple to operate, high in practicability, capable of continuously producing corrugated paper boards, high in automation level and production efficiency, and convenient to adjust the production thickness of the corrugated paper.
Drawings
FIG. 1 is a front cross-sectional structural schematic view of the present invention;
FIG. 2 is a side cross-sectional structural view of the first mount of FIG. 1;
FIG. 3 is a side cross-sectional structural view of the second mount of FIG. 1;
fig. 4 is a schematic sectional top view of the sliding plate of fig. 1.
In the figure: 1. a first table; 2. a first mounting bracket; 3. glue spreading roller; 4. a first cavity; 5. a through hole; 6. a cotton pad; 7. a connecting pipe; 8. a second cavity; 9. a squeeze roll; 10. layering; 11. a second mounting bracket; 12. an active delivery roller; 13. a motor; 14. mounting grooves; 15. a threaded rod; 16. a third cavity; 17. a first bevel gear; 18. rotating the rod; 19. a second bevel gear; 20. a slider; 21. a driven delivery roll; 22. a second table; 23. a third mounting bracket; 24. a sliding plate; 25. a rotating groove; 26. a drum; 27. a hydraulic cylinder; 28. a sliding groove; 29. a support bar; 30. a spring; 31. and (4) cutting equipment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-4, the present invention provides a method for producing a corrugated board, comprising the following steps:
s1: rolling the corrugated base paper to form a corrugated shape, and using the corrugated base paper as a middle layer;
s2: taking another two layers of corrugated base paper as outer layers respectively, coating glue, and then respectively sticking the corrugated base paper to the top and the bottom of the middle layer;
s3: the glue is fully contacted with the middle layer and the outer layer through extrusion, so that the glue is tightly attached;
s4: after the laminated corrugated paper glue is dried, cutting the corrugated paper glue into corrugated boards with specified sizes by a cutting knife;
s5: and packaging and storing the corrugated board of S4.
The invention also provides an automatic production system of corrugated boards, which comprises a first workbench 1, wherein a first mounting frame 2 is fixedly arranged at the top of the first workbench 1, two glue coating rollers 3 are symmetrically and rotatably arranged on the first mounting frame 2, a first cavity 4 is formed on each glue coating roller 3, a plurality of through holes 5 are formed in the inner wall of each first cavity 4, a cotton pad 6 is fixedly sleeved on each glue coating roller 3, two connecting pipes 7 are symmetrically and rotatably arranged on the first mounting frame 2, the connecting pipes 7 are fixedly connected with the corresponding glue coating rollers 3, a second cavity 8 is formed in the first mounting frame 2, the connecting pipes 7 are respectively communicated with the first cavity 4 and the second cavity 8, two extrusion rollers 9 are symmetrically and rotatably arranged on the first mounting frame 2, a plurality of press strips 10 are fixedly arranged on the extrusion rollers 9, a second mounting frame 11 is fixedly arranged at the top of the first workbench 1, and an active conveying roller 12 is rotatably arranged on the second mounting frame 11, a motor 13 is fixedly installed on the second installation frame 11, an output shaft of the motor 13 is fixedly connected with the driving conveying roller 12, two installation grooves 14 are symmetrically formed on the second installation frame 11, a threaded rod 15 is rotatably installed in each installation groove 14, a third cavity 16 is formed on the second installation frame 11, the top end of the threaded rod 15 extends into the third cavity 16 and is fixedly installed with a first bevel gear 17, a rotating rod 18 is rotatably installed in the third cavity 16, two second bevel gears 19 are fixedly installed on the rotating rod 18, the second bevel gears 19 are meshed with the corresponding first bevel gears 17, a sliding block 20 is installed on the threaded rod 15 through threads, the sliding block 20 is slidably connected with the inner wall of each installation groove 14, the same driven conveying roller 21 is rotatably installed on the two sliding blocks 20, a second workbench 22 is arranged on one side of the first workbench 1, and a third installation frame 23 is fixedly installed on the top of the second workbench 22, two sliding plates 24 are slidably mounted in the third mounting frame 23, a plurality of rotating grooves 25 are formed in one side, close to each other, of each of the two sliding plates 24, a roller 26 is rotatably mounted in each rotating groove 25, a hydraulic cylinder 27 is fixedly mounted on the third mounting frame 23, an output shaft of each hydraulic cylinder 27 is fixedly connected with one sliding plate 24, four sliding grooves 28 are symmetrically formed in the top of the second workbench 22, a supporting rod 29 is slidably mounted in each sliding groove 28, the top end of each supporting rod 29 is fixedly connected with the other sliding plate 24, a spring 30 is fixedly welded at the bottom end of each supporting rod 29, the bottom end of each spring 30 is fixedly connected with the inner wall of the bottom of each sliding groove 28, and cutting equipment 31 is arranged on the second workbench 22;
in the embodiment, a pipeline is fixedly arranged on the first mounting frame 2, the pipeline is communicated with the second cavity 8, two rotating shafts are symmetrically and rotatably arranged on the first mounting frame 2, the rotating shafts are fixedly connected with the squeeze roller 9, threaded holes are formed in the sliding blocks 20, the inner walls of the threaded holes are in threaded connection with the threaded rods 15, connecting rods are rotatably arranged on the sides, close to each other, of the two sliding blocks 20, both the two connecting rods are fixedly connected with the driven conveying rollers 21, assembly grooves are formed in the sliding blocks 20, the inner walls of the assembly grooves are rotatably connected with the connecting rods, one ends of the rotating rods 18 extend out of the third cavity 16 and are fixedly provided with handles, a motor base is fixedly arranged on the second mounting frame 11, the motor base is fixedly connected with the motor 13, two limiting grooves are symmetrically formed in the inner walls of the sliding grooves 28, two limiting blocks are symmetrically and fixedly arranged on the supporting rod 29, and are slidably connected with the inner walls of the corresponding limiting grooves, the first mounting frame 2, the glue spreader 3, the first cavity 4, the through hole 5, the cotton pad 6 and the connecting pipe 7 are arranged, so that glue can be uniformly spread; by arranging the squeezing roller 9 and the pressing strip 10, the middle-layer corrugated base paper can be corrugated; the corrugated paper can be bonded in the conveying process by arranging the driving conveying roller 12 and the driven conveying roller 21; the corrugated paper after being glued can be pressed tightly by arranging the sliding plate 24 and the roller 26, so that the corrugated paper can be firmly stuck; the threaded rod 15, the third cavity 16, the first bevel gear 17, the rotating rod 18, the second bevel gear 19, the sliding block 20 and the driven conveying roller 21 are arranged to facilitate adjustment, so that corrugated paper with different thicknesses can be conveyed; the corrugated paper production device is simple to operate, high in practicability, capable of continuously producing corrugated paper boards, high in automation level and production efficiency, and convenient to adjust the production thickness of the corrugated paper.
In this embodiment, the cutting device 31 is of the type DCZ 731310; when the corrugated medium gluing device is used, the three layers of corrugated medium are respectively contacted with two glue coating rollers 3 through a first mounting frame 2 as shown in the attached figure 1 of the specification, the corrugated medium of the middle layer is contacted with two squeezing rollers 9, the corrugated medium of the middle layer is corrugated through the squeezing rollers 9, glue is injected into a second cavity 8, then the glue enters a first cavity 4 through a connecting pipe 7, the glue enters a cotton pad 6 through a through hole 5, and the corrugated medium of the top and the bottom can be glued through the cotton pad 6;
the motor 13 is started, the motor 13 drives the driving conveying roller 12 to rotate, the corrugated paper after being attached can be conveyed under the matching of the driven conveying roller 21, when the production thickness of the corrugated paper needs to be adjusted, the rotating rod 18 is rotated, the rotating rod 18 drives the second bevel gear 19 to rotate, the second bevel gear 19 drives the first bevel gear 17 to rotate, the first bevel gear 17 drives the threaded rod 15 to rotate, the threaded rod 15 drives the sliding block 20 to move upwards or downwards, the sliding block 20 drives the driven conveying roller 21 to move upwards or downwards, the distance between the driving conveying roller 12 and the driven conveying roller 21 can be changed, and the thickness of the corrugated paper to be conveyed is further changed;
the corrugated paper passes through the second mounting bracket 11 and then enters the third mounting bracket 23, and is located between the two sliding plates 24, hydraulic cylinder 27 is started, hydraulic cylinder 27 drives the sliding plate 24 located above to move downwards, make the roller 26 above the sliding plate contact with the top of the corrugated paper, and simultaneously, the sliding plate located below makes the roller 26 above contact with the bottom of the corrugated paper under the action of the spring 30, and can compress the corrugated paper, so that the glue solution can be fully exerted, and finally, the corrugated paper is cut through the cutting equipment 31, and the corrugated paper board with the specified size is formed.
It should be noted that the device structure and the accompanying drawings of the present invention mainly describe the principle of the present invention, and in the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, and the like of the device is not completely described, but the details of the power mechanism, the power supply system, and the control system can be clearly known by those skilled in the art on the premise that the above inventive principle is understood.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The automatic corrugated paperboard production system is characterized by comprising a first workbench (1), wherein a first mounting frame (2) is fixedly mounted at the top of the first workbench (1), two glue coating rollers (3) are symmetrically and rotatably mounted on the first mounting frame (2), a first cavity (4) is formed in each glue coating roller (3), a plurality of through holes (5) are formed in the inner wall of each first cavity (4), a cotton pad (6) is fixedly sleeved on each glue coating roller (3), two connecting pipes (7) are symmetrically and rotatably mounted on the first mounting frame (2), each connecting pipe (7) is fixedly connected with the corresponding glue coating roller (3), a second cavity (8) is formed in the first mounting frame (2), each connecting pipe (7) is respectively communicated with the first cavity (4) and the second cavity (8), and two squeeze rollers (9) are symmetrically and rotatably mounted on the first mounting frame (2), fixed mounting has a plurality of layering (10) on squeeze roll (9), the top fixed mounting of first workstation (1) has second mounting bracket (11), it installs initiative conveying roller (12) to rotate on second mounting bracket (11), fixed mounting has motor (13) on second mounting bracket (11), the output shaft and the initiative conveying roller (12) fixed connection of motor (13), two mounting grooves (14) have been seted up to the symmetry on second mounting bracket (11), threaded rod (15) are installed to mounting groove (14) internal rotation, third cavity (16) have been seted up on second mounting bracket (11), the top of threaded rod (15) extends to in third cavity (16) and fixed mounting has first conical gear (17), dwang (18) are installed to third cavity (16) internal rotation, fixed mounting has two second conical gear (19) on dwang (18), the second bevel gear (19) is meshed with the corresponding first bevel gear (17), a sliding block (20) is installed on the threaded rod (15) in a threaded mode, the sliding block (20) is connected with the inner wall of the installation groove (14) in a sliding mode, two sliding blocks (20) are installed on the same driven conveying roller (21) in a rotating mode, a second workbench (22) is arranged on one side of the first workbench (1), a third installation frame (23) is fixedly installed on the top of the second workbench (22), two sliding plates (24) are installed in the third installation frame (23) in a sliding mode, a plurality of rotating grooves (25) are formed in one sides, close to each other, of the two sliding plates (24), a roller (26) is installed in the rotating grooves (25) in a rotating mode, a hydraulic cylinder (27) is fixedly installed on the third installation frame (23), and the output shaft of the hydraulic cylinder (27) is fixedly connected with one sliding plate (24), four sliding chutes (28) have been seted up to the top symmetry of second workstation (22), slidable mounting has bracing piece (29) in sliding chute (28), the top and another sliding plate (24) fixed connection of bracing piece (29), the fixed welding in bottom of bracing piece (29) has spring (30), the bottom of spring (30) and the bottom inner wall fixed connection of sliding chute (28), be equipped with cutting equipment (31) on second workstation (22).
2. An automated corrugated cardboard production system according to claim 1 wherein: a pipeline is fixedly mounted on the first mounting frame (2) and communicated with the second cavity (8).
3. An automated corrugated cardboard production system according to claim 1 wherein: two rotating shafts are symmetrically and rotatably installed on the first installation frame (2), and the rotating shafts are fixedly connected with the squeezing rollers (9).
4. An automated corrugated cardboard production system according to claim 1 wherein: the sliding block (20) is provided with a threaded hole, and the inner wall of the threaded hole is in threaded connection with the threaded rod (15).
5. An automated corrugated cardboard production system according to claim 1 wherein: the connecting rods are rotatably mounted on one sides, close to each other, of the two sliding blocks (20) and are fixedly connected with the driven conveying rollers (21).
6. An automated corrugated cardboard production system according to claim 5 wherein: an assembly groove is formed in the sliding block (20), and the inner wall of the assembly groove is rotatably connected with the connecting rod.
7. An automated corrugated cardboard production system according to claim 1 wherein: one end of the rotating rod (18) extends out of the third cavity (16) and is fixedly provided with a handle.
8. An automated corrugated cardboard production system according to claim 1 wherein: a motor base is fixedly mounted on the second mounting frame (11), and the motor base is fixedly connected with a motor (13).
9. An automated corrugated cardboard production system according to claim 1 wherein: two limiting grooves are symmetrically formed in the inner wall of the sliding groove (28), two limiting blocks are symmetrically and fixedly mounted on the supporting rod (29), and the limiting blocks are connected with the inner wall of the corresponding limiting grooves in a sliding mode.
10. A corrugated cardboard production method, realized based on the corrugated cardboard automatic production system of any one of claims 1-9, characterized in that: the method comprises the following steps:
s1: rolling the corrugated base paper to form a corrugated shape, and using the corrugated base paper as a middle layer;
s2: taking another two layers of corrugated base paper as outer layers respectively, coating glue, and then respectively sticking the corrugated base paper to the top and the bottom of the middle layer;
s3: the glue is fully contacted with the middle layer and the outer layer through extrusion, so that the glue is tightly attached;
s4: after the laminated corrugated paper glue is dried, cutting the corrugated paper glue into corrugated boards with specified sizes by a cutting knife;
s5: and packaging and storing the corrugated boards in the S4.
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CN202010501193.4A CN111674108B (en) | 2020-06-04 | 2020-06-04 | Automatic production system and production method of corrugated board |
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CN202010501193.4A CN111674108B (en) | 2020-06-04 | 2020-06-04 | Automatic production system and production method of corrugated board |
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CN111674108B true CN111674108B (en) | 2021-11-26 |
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CN113635399A (en) * | 2021-08-09 | 2021-11-12 | 丰城市星泽科技有限公司 | Web corrugated die-cutting machine |
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CN114670534A (en) * | 2022-04-10 | 2022-06-28 | 合肥龙发包装有限公司 | Integrated compression conduction equipment for paperboard production and processing |
CN114953610B (en) * | 2022-06-23 | 2023-10-20 | 滁州卷烟材料厂 | Pasting device for corrugated board processing |
CN115301490B (en) * | 2022-08-08 | 2024-03-29 | 嘉兴市东明纸业有限公司 | Corrugated paper production equipment and production method |
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