CN111607866A - Super cotton-like vortex spun yarn and production process thereof - Google Patents
Super cotton-like vortex spun yarn and production process thereof Download PDFInfo
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- CN111607866A CN111607866A CN202010563122.7A CN202010563122A CN111607866A CN 111607866 A CN111607866 A CN 111607866A CN 202010563122 A CN202010563122 A CN 202010563122A CN 111607866 A CN111607866 A CN 111607866A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000835 fiber Substances 0.000 claims abstract description 58
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 29
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 29
- 241001330002 Bambuseae Species 0.000 claims abstract description 29
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 29
- 229920000297 Rayon Polymers 0.000 claims abstract description 29
- 239000011425 bamboo Substances 0.000 claims abstract description 29
- 239000010410 layer Substances 0.000 claims abstract description 29
- 239000012792 core layer Substances 0.000 claims abstract description 13
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 15
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 15
- 238000009987 spinning Methods 0.000 claims description 14
- 229920000742 Cotton Polymers 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 4
- 238000009835 boiling Methods 0.000 claims description 3
- 230000007062 hydrolysis Effects 0.000 claims description 3
- 238000006460 hydrolysis reaction Methods 0.000 claims description 3
- 230000003301 hydrolyzing effect Effects 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000007382 vortex spinning Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 206010020112 Hirsutism Diseases 0.000 abstract description 5
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 230000035699 permeability Effects 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 3
- 230000006750 UV protection Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000004224 protection Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses super cotton-like vortex spun yarn and a production process thereof, comprising a yarn body; the yarn body comprises a core layer, a middle layer and a skin layer which are sequentially arranged from inside to outside; the core layer is FDY filaments; the middle layer is DTY fine denier tows; the DTY fine denier tow is spirally wrapped outside the FDY yarns; the skin layer is made of bamboo viscose; the bamboo viscose fiber is spirally wrapped outside the DTY fine denier filament bundle. The super cotton-like yarn spun by the vortex spinning process is soft and comfortable in hand feeling, fluffy and breathable, good in skin-friendly property, good in strength, good in wear resistance, smooth in surface, less in hairiness, not easy to pilling, and good in antistatic and antibacterial properties.
Description
Technical Field
The invention relates to the field of vortex spinning, in particular to super cotton-like vortex spun yarn and a production process thereof.
Background
With the continuous progress of society, textile technology and textile equipment are continuously developed, new yarns are continuously appeared, and vortex spun yarns are one of the most attractive yarns. Vortex spinning is a new technology in the existing spinning system, compared with the traditional ring spinning: the method has the characteristics of short spinning flow, high production efficiency, online quality monitoring, high automation intelligent degree and the like, and also has the advantages of greatly reducing labor, reducing yarn hairiness and the like. Therefore, the vortex spun yarn is processed into needle and cotton fabrics, and has the advantages of smooth cloth cover, less hairiness, good wear resistance, good fuzz and pilling resistance, bright color, moisture absorption, quick drying and the like. At present, the vortex spinning technology is researched a lot at home and abroad, but the research on the linear performance of the vortex spinning is less.
The cotton yarn is soft and comfortable in hand feeling and good in skin friendliness, and is well received by the market. However, the existing cotton yarn has the problems of high manufacturing cost, low strength far lower than that of chemical fiber yarn under the same yarn fineness, poor wear resistance, easy pilling and the like, so that the eddy spinning process is required to be introduced, the yarn structure is improved, the super cotton-like yarn is produced, the strength of the yarn is improved on the basis of keeping the excellent performance of the cotton yarn, and the cost is reduced.
Disclosure of Invention
In order to solve the technical problems, the invention provides super cotton-like vortex spun yarn and a production process thereof, which adopt FDY (fully drawn yarn) as a framework of the yarn to ensure that a yarn body has good strength, and the yarn body keeps good touch and performance by matching with a middle layer and a leather layer, thereby having super cotton-like effect and solving the problems that the existing cotton yarn has high manufacturing cost, the strength is far lower than that of chemical fiber yarn under the same yarn fineness, the wear resistance is poor, the pilling is easy, and the effect of the existing cotton-like yarn is not ideal.
In order to achieve the purpose, the technical scheme of the invention is as follows: a super cotton-like vortex spun yarn comprises a yarn body; the yarn body comprises a core layer, a middle layer and a skin layer which are sequentially arranged from inside to outside; the core layer is FDY filaments; the middle layer is DTY fine denier tows; the DTY fine denier tow is spirally wrapped outside the FDY yarns; the skin layer is made of bamboo viscose; the bamboo viscose fiber is spirally wrapped outside the DTY fine denier filament bundle.
In a preferred embodiment of the present invention, the FDY filaments of the core layer have an untwisted doubled structure.
In a preferred embodiment of the present invention, the linear density of the core fiber layer is 1.68 dtex.
As a preferable scheme of the invention, the DTY fine denier tow is 83.3dtex/72f DTY fine denier tow.
As a preferable scheme of the invention, the bamboo viscose fiber is 35-38mm bamboo viscose staple fiber, and the bamboo viscose fiber is colored spun fiber.
As a preferable scheme of the invention, the blending ratio of the FDY yarns, the DTY fine denier tows and the bamboo viscose fibers is 1:2: 1.
As a preferable scheme of the invention, the middle layer is internally provided with pores left after the hydrolysis of the PVA fiber which is easy to hydrolyze.
A production process of super cotton-like vortex spun yarn comprises the following steps:
and 3, hydrolyzing and de-fiber the PVA fiber easy to hydrolyze in the composite core-spun yarn by boiling with hot water at 80 ℃ to prepare finished yarn.
As the optimization improvement of the production process, the mass ratio of the DTY fine denier tows to the PVA fibers easy to hydrolyze in the step 1 is 2: 1.
Through the technical scheme, the technical scheme of the invention has the beneficial effects that: the super cotton-like yarn spun by the vortex spinning process is soft and comfortable in hand feeling, fluffy and breathable, good in skin-friendly property, good in strength, good in wear resistance, smooth in surface, less in hairiness, not easy to pilling, and good in antistatic and antibacterial properties. The FDY yarn is used as the core layer, the strength of the yarn body is enhanced, the DTY fine denier tow is used as the middle layer, the yarn has soft and fluffy touch, the moisture absorption and air permeability performance is good, the yarn evenness is uniform, the core is not easy to expose, the defect that the FDY yarn is hard in hand feeling is improved, the tensile strength of the yarn is improved, the bamboo viscose fiber is used as the skin layer, the moisture absorption performance of the yarn body is improved, the touch of the yarn body is soft, the moisture absorption and air permeability are realized, the cotton imitation effect is good, and meanwhile, the yarn body has good comprehensive performance due to the fact that the bamboo viscose short fiber has natural antibacterial property, ultraviolet resistance and easy dyeing performance. In addition, the FDY, DTY fine denier tows and bamboo viscose fibers have high yield and low manufacturing cost, and the yarn can be ensured to have better performance than cotton yarn on the basis of reducing the production cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention.
The corresponding part names indicated by the numbers and letters in the drawings:
1. core layer 2, intermediate layer 3, skin layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
The invention discloses super cotton-like vortex spun yarn by combining with a figure 1, which adopts a vortex spinning process and realizes a good super cotton-like effect by blending various fibers. The invention includes a yarn body. The yarn body adopts compound package core yarn structure, includes sandwich layer 1, intermediate level 2 and the cortex 3 that sets gradually from inside to outside. The core layer 1 is FDY yarn. The middle layer 2 is DTY fine denier tows. And the DTY fine denier tows are spirally wrapped outside the FDY yarns. The skin layer 3 is bamboo viscose fiber. The bamboo viscose fiber is spirally wrapped outside the DTY fine denier filament bundle. In order to have good yarn performance, the blending ratio of the FDY yarns, the DTY fine denier tows and the bamboo viscose fibers is preferably 1:2: 1. In order to avoid the influence on air permeability and moisture absorption performance caused by hard texture of the yarn body, the FDY yarns of the core layer 1 are in a non-twisted and doubled structure, and the linear density of the core fiber layer is 1.68 dtex.
The DTY fine denier filament bundle is fine and soft in single fiber, excellent in moisture absorption and moisture conductivity, fluffy and soft, good in wrapping effect and uniform in evenness of a yarn body. Preferably, the DTY fine denier tow is 83.3dtex/72f DTY fine denier tow. In order to further ensure the fluffy and soft yarn, pores left after hydrolysis of the PVA fiber which is easy to hydrolyze are arranged in the middle layer 2.
In order to improve the environmental protection performance of the invention and avoid the later dyeing, the bamboo viscose fiber is 35-38mm bamboo viscose staple fiber, and the bamboo viscose fiber is colored spun fiber.
The production process of the super cotton-like vortex spun yarn comprises the following steps:
And 2, spinning the first core-spun yarn serving as a core filament and the bamboo viscose fiber serving as a wrapping fiber into the composite core-spun yarn by using a vortex spinning process.
And 3, hydrolyzing and de-fiber the PVA fiber easy to hydrolyze in the composite core-spun yarn by boiling with hot water at 80 ℃ to prepare finished yarn.
Through the specific embodiment, the beneficial effects of the invention are as follows: the super cotton-like yarn spun by the vortex spinning process is soft and comfortable in hand feeling, fluffy and breathable, good in skin-friendly property, good in strength, good in wear resistance, smooth in surface, less in hairiness, not easy to pilling, and good in antistatic and antibacterial properties. The FDY yarn is used as the core layer 1, the strength of the yarn body is enhanced, the DTY fine denier tow is used as the middle layer 2, the yarn has soft and fluffy touch, the moisture absorption and air permeability performance is good, the yarn is even in yarn evenness and not easy to expose the core, the defect that the FDY yarn is hard in hand feeling is improved, the tensile strength of the yarn is improved, the bamboo viscose fiber is used as the skin layer 3, the moisture absorption performance of the yarn body is improved, the touch of the yarn body is soft, the moisture absorption and air permeability are realized, the cotton imitation effect is good, and meanwhile, the yarn body has good comprehensive performance due to the natural antibacterial property, the ultraviolet resistance and the easy dyeing performance of the bamboo viscose short fiber. In addition, the FDY, DTY fine denier tows and bamboo viscose fibers have high yield and low manufacturing cost, and the yarn can be ensured to have better performance than cotton yarn on the basis of reducing the production cost.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. The super cotton-like vortex spun yarn is characterized by comprising a yarn body; the yarn body comprises a core layer, a middle layer and a skin layer which are sequentially arranged from inside to outside; the core layer is FDY filaments; the middle layer is DTY fine denier tows; the DTY fine denier tow is spirally wrapped outside the FDY yarns; the skin layer is made of bamboo viscose; the bamboo viscose fiber is spirally wrapped outside the DTY fine denier filament bundle.
2. The super imitation cotton vortex spun yarn of claim 1, wherein the FDY filaments of the core layer are in an untwisted plied structure.
3. The super cotton-like vortex spun yarn of claim 2 wherein the linear density of the core fiber layer is 1.68 dtex.
4. The super cotton-like vortex spun yarn of claim 3 wherein the DTY micro denier tow is 83.3dtex/72f DTY micro denier tow.
5. The super cotton-like vortex spun yarn of claim 4, wherein the bamboo viscose fiber is 35-38mm bamboo viscose staple fiber, and the bamboo viscose fiber is colored spun fiber.
6. The super cotton-like vortex spun yarn of claim 4, wherein the blending ratio of the FDY yarns, the DTY fine denier tows and the bamboo viscose fibers is 1:2: 1.
7. The super cotton-like vortex spun yarn of claim 5, wherein the intermediate layer is provided with pores left after hydrolysis of the PVA fiber which is easy to hydrolyze.
8. A production process of super cotton-like vortex spun yarn is characterized by comprising the following steps:
step 1, spinning FDY (fully drawn yarn) serving as core yarn and mixed fiber of DTY (draw textured yarn) fine denier tow and PVA (polyvinyl alcohol) fiber easy to hydrolyze serving as wrapping fiber into first wrapping core yarn by an eddy current spinning process;
step 2, spinning the first core-spun yarn as a core filament and the bamboo viscose as a wrapping fiber into the composite core-spun yarn by an eddy-current spinning process;
and 3, hydrolyzing and de-fiber the PVA fiber easy to hydrolyze in the composite core-spun yarn by boiling with hot water at 80 ℃ to prepare finished yarn.
9. The production process of the super cotton-like vortex spun yarn according to claim 8, wherein the mass ratio of the DTY fine denier tow to the PVA fiber easy to hydrolyze in the step 1 is 2: 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010563122.7A CN111607866A (en) | 2020-06-19 | 2020-06-19 | Super cotton-like vortex spun yarn and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010563122.7A CN111607866A (en) | 2020-06-19 | 2020-06-19 | Super cotton-like vortex spun yarn and production process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN111607866A true CN111607866A (en) | 2020-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010563122.7A Pending CN111607866A (en) | 2020-06-19 | 2020-06-19 | Super cotton-like vortex spun yarn and production process thereof |
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| CN (1) | CN111607866A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201280622Y (en) * | 2008-09-17 | 2009-07-29 | 江阴市茂达棉纺厂 | Cotton-polyester composite yarn |
| CN203782316U (en) * | 2014-04-04 | 2014-08-20 | 余燕平 | Covering yarn as well as hollow yarn, hollow fabric and hollow towel manufactured by covering yarn |
| CN105714452A (en) * | 2014-12-02 | 2016-06-29 | 天津天纺投资控股有限公司 | Novel multihole hollow cotton yarn, fabric of novel multihole hollow cotton yarn and preparation process of fabric |
| CN108442007A (en) * | 2018-06-15 | 2018-08-24 | 苏州市星京泽纤维科技有限公司 | A kind of antistatic vortex spinning yarn |
| CN109281018A (en) * | 2018-11-27 | 2019-01-29 | 苏州市星京泽纤维科技有限公司 | A kind of vortex spinning fiber dyed yarn |
| CN110592755A (en) * | 2019-10-10 | 2019-12-20 | 苏州普路通纺织科技有限公司 | Air-jet vortex spinning hollow yarn and production process thereof |
| CN111041628A (en) * | 2019-12-20 | 2020-04-21 | 苏州世祥生物纤维有限公司 | Functional air-jet vortex spinning yarn and production process thereof |
| CN111172643A (en) * | 2020-03-02 | 2020-05-19 | 苏州市星京泽纤维科技有限公司 | Super cotton-like vortex spun yarn and production process thereof |
| CN212375450U (en) * | 2020-06-19 | 2021-01-19 | 苏州市星京泽纤维科技有限公司 | Super imitative cotton vortex spinning yarn |
-
2020
- 2020-06-19 CN CN202010563122.7A patent/CN111607866A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201280622Y (en) * | 2008-09-17 | 2009-07-29 | 江阴市茂达棉纺厂 | Cotton-polyester composite yarn |
| CN203782316U (en) * | 2014-04-04 | 2014-08-20 | 余燕平 | Covering yarn as well as hollow yarn, hollow fabric and hollow towel manufactured by covering yarn |
| CN105714452A (en) * | 2014-12-02 | 2016-06-29 | 天津天纺投资控股有限公司 | Novel multihole hollow cotton yarn, fabric of novel multihole hollow cotton yarn and preparation process of fabric |
| CN108442007A (en) * | 2018-06-15 | 2018-08-24 | 苏州市星京泽纤维科技有限公司 | A kind of antistatic vortex spinning yarn |
| CN109281018A (en) * | 2018-11-27 | 2019-01-29 | 苏州市星京泽纤维科技有限公司 | A kind of vortex spinning fiber dyed yarn |
| CN110592755A (en) * | 2019-10-10 | 2019-12-20 | 苏州普路通纺织科技有限公司 | Air-jet vortex spinning hollow yarn and production process thereof |
| CN111041628A (en) * | 2019-12-20 | 2020-04-21 | 苏州世祥生物纤维有限公司 | Functional air-jet vortex spinning yarn and production process thereof |
| CN111172643A (en) * | 2020-03-02 | 2020-05-19 | 苏州市星京泽纤维科技有限公司 | Super cotton-like vortex spun yarn and production process thereof |
| CN212375450U (en) * | 2020-06-19 | 2021-01-19 | 苏州市星京泽纤维科技有限公司 | Super imitative cotton vortex spinning yarn |
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