CN111478232A - Data line adventitia cuts and shells device - Google Patents

Data line adventitia cuts and shells device Download PDF

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Publication number
CN111478232A
CN111478232A CN202010286296.3A CN202010286296A CN111478232A CN 111478232 A CN111478232 A CN 111478232A CN 202010286296 A CN202010286296 A CN 202010286296A CN 111478232 A CN111478232 A CN 111478232A
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CN
China
Prior art keywords
cutter
terminal
wire
limiting
data line
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202010286296.3A
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Chinese (zh)
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CN111478232B (en
Inventor
黄晖
左贵明
贾晓波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Kailai Electronics Co ltd
Dongguan Yingtong Wire Co Ltd
Original Assignee
Dongguan Kailai Electronics Co ltd
Dongguan Yingtong Wire Co Ltd
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Application filed by Dongguan Kailai Electronics Co ltd, Dongguan Yingtong Wire Co Ltd filed Critical Dongguan Kailai Electronics Co ltd
Priority to CN202010286296.3A priority Critical patent/CN111478232B/en
Publication of CN111478232A publication Critical patent/CN111478232A/en
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Publication of CN111478232B publication Critical patent/CN111478232B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/1251Machines the cutting element not rotating about the wire or cable
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/1251Machines the cutting element not rotating about the wire or cable
    • H02G1/1253Machines the cutting element not rotating about the wire or cable making a transverse cut
    • H02G1/1256Machines the cutting element not rotating about the wire or cable making a transverse cut using wire or cable-clamping means

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  • Shearing Machines (AREA)

Abstract

The invention provides a data line adventitia cutting and stripping device, which comprises a rack, a driving element, a cutter assembly and a workbench, wherein the driving element is arranged on the rack; the cutting knife assembly comprises a cutting knife fixing frame, an elastic pre-pressing block and a split cutting knife, wherein the cutting knife fixing frame is slidably mounted on the rack, the elastic pre-pressing block is mounted on the cutting knife fixing frame, the cutting knife fixing frame is connected with the output end of the driving element, the elastic pre-pressing block is located on one side of the split cutting knife, the bottom end of the elastic pre-pressing block exceeds the preset length of the bottom end of the split cutting knife, the split cutting knife comprises a terminal longitudinal cutting knife, a terminal transverse cutting knife and a wire cutting knife, and the terminal transverse cutting knife is located between the; according to the invention, the driving element is used for driving the cutter assembly to cut and strip the workpiece on the workbench, so that the repair rate of the data line is increased, and meanwhile, the damage to the outer film of the data line during manual cutting and stripping can be avoided.

Description

Data line adventitia cuts and shells device
Technical Field
The invention relates to the field of data lines, in particular to a data line adventitia cutting and stripping device.
Background
The data cable is used for connecting the mobile device and the computer to achieve the purpose of data transmission or communication. Generally speaking, the device is a gateway tool for connecting a computer and a mobile device to transmit files such as video, ring tone, and picture, and can also be connected to a charger to charge the mobile device. With the development of the electronic industry, data lines have become an indispensable part of our lives. The defective products can be generated on the data lines in the production process inevitably, the appearance defective products of the data lines account for 10% -20% of the total production amount at present, relatively speaking, the defective products are still more, if the defective products are not repaired, certain influence can be caused to profits of enterprises, basically, manufacturers can repair the defective products, the outer film body at the end of the data line is detached to repair the defective products, the outer film body is manually stripped off in the market at present, the efficiency is low, and meanwhile workers are easy to be injured.
Disclosure of Invention
In order to solve the problems, the invention provides an efficient and convenient data line outer film cutting and stripping device.
The technical scheme adopted by the invention is as follows: a data line adventitia cutting and stripping device comprises a rack, a driving element arranged on the rack, a cutter assembly arranged on the rack and connected with the driving element, and a workbench used for placing a cut workpiece; the cutter assembly comprises a cutter fixing frame, an elastic prepressing block and a split cutter, wherein the cutter fixing frame is slidably installed on the machine frame, the elastic prepressing block is installed on the cutter fixing frame, the cutter fixing frame is connected with the output end of the driving element, the elastic prepressing block is located on one side of the split cutter, the bottom end of the elastic prepressing block exceeds the preset length of the bottom end of the split cutter, the split cutter comprises a terminal longitudinal cutter, a terminal transverse cutter and a wire cutter, and the terminal transverse cutter is located between the terminal longitudinal cutter and the wire cutter.
The technical scheme is further improved in that the terminal transverse cutter is respectively perpendicular to the terminal longitudinal cutter and the wire cutter, and the terminal longitudinal cutter and the wire cutter are arranged in parallel.
The technical proposal is further improved in that one side of the terminal transverse cutter is tightly attached to the terminal longitudinal cutter, and the other side of the terminal transverse cutter is tightly attached to the wire cutter; the terminal longitudinal cutter, the terminal transverse cutter and the wire cutter are the same in length.
The technical scheme is further improved in that the terminal longitudinal cutter and the terminal transverse cutter are the same in length, and the bottom end of the wire cutter is lower than that of the terminal transverse cutter.
The technical scheme is further improved in that inclined planes are formed at the bottom ends of the terminal longitudinal cutter, the terminal transverse cutter and the wire cutter, the inclined plane ends formed at the bottom ends of the terminal longitudinal cutter, the terminal transverse cutter and the wire cutter are blade ends, and the blade ends of the terminal longitudinal cutter, the terminal transverse cutter and the wire cutter correspond to one end of the workbench, on which a workpiece is placed.
The technical scheme is further improved in that the elastic pre-pressing block is arranged at a position, close to the terminal longitudinal cutter, of the cutter fixing frame, the elastic pre-pressing block is located at a position, far away from the terminal transverse cutter, of the cutter fixing frame, the cutter fixing frame is provided with a pre-pressing groove, and the elastic pre-pressing block is telescopically arranged in the pre-pressing groove and stretches out of one part of the pre-pressing groove.
The further improvement of the technical scheme is that the rack is provided with a slide rail, and the cutter fixing frame is slidably arranged on the slide rail.
The further improvement to above-mentioned technical scheme does, drive element including install in the air cylinder of pushing down of frame with install in the cylinder connecting block of pushing down air cylinder one end, the cylinder connecting block is the setting of T type, the cutter mount is equipped with and is used for air cylinder connecting block card to go into fixed T type groove, the cylinder connecting block install in the T type groove.
The technical scheme is further improved in that the rack comprises a base, a back plate and a supporting plate which are arranged on the base, a top plate arranged on the top of the supporting plate, a pressure valve and an electromagnetic valve which are arranged on the back plate, and a protection plate arranged on the base; the driving element is installed on the top plate, the pressure valve and the electromagnetic valve are installed on the back plate, the electromagnetic valve is respectively connected with the pressing cylinder and the pressure valve, and the sliding rail is installed on one side, away from the pressure valve, of the back plate.
The technical scheme is further improved in that the workbench comprises a limiting seat arranged on the rack, a limiting baffle arranged on the limiting seat and a pressure limiting strip, the limiting seat is provided with a limiting groove, the pressure limiting strip is arranged right above the limiting groove, a limiting bulge is formed on the limiting baffle, and the limiting bulge is used for limiting the position of a workpiece to prevent the position of the workpiece from moving.
The invention has the following beneficial effects: when the work piece that needs reprocess, place the work piece that needs reprocess on the workstation and fix, then utilize drive element to drive cutter unit and push down and cut the strip to the work piece, cut the work piece after shelling, operating personnel takes off the adventitia from the data line very easily, and then reprocess again, because is the data line adventitia that machine operation cut and shelled, not only accelerated the efficiency of reprocess, also can avoid the manual damage that brings when shelling of operating personnel simultaneously.
Drawings
FIG. 1 is a schematic perspective view of a device for cutting and peeling an outer film of a data line according to the present invention;
FIG. 2 is a schematic structural view of the outer film cutting device of FIG. 1 with the protection plate removed;
FIG. 3 is an enlarged view of the outer film cutting and stripping device of FIG. 2 at circle A;
FIG. 4 is an exploded view of the outer film cutting device of FIG. 1;
FIG. 5 is a schematic view of the outer film cutting device of FIG. 4 at another angle;
FIG. 6 is an enlarged view of the outer film cutting and stripping device of FIG. 5 at circle B;
FIG. 7 is a schematic view of a cutter assembly of the adventitia cutting device of FIG. 1;
FIG. 8 is a schematic structural view of a split cutter of the data line outer film stripping device in FIG. 7;
fig. 9 is a schematic structural diagram of a workbench of the data line outer film cutting and stripping device in fig. 1.
Description of reference numerals: 10-a rack, 11-a base, 12-a back plate, 13-a support plate, 14-a top plate, 15-a slide rail, 16-a pressure valve, 17-an electromagnetic valve, 18-a protection plate, 20-a driving element, 21-a downward-pressing air cylinder, 22-an air cylinder connecting block, 30-a cutter assembly, 31-a cutter fixing frame, 312-a T-shaped groove, 32-a prepressing block, 33-a split cutter, 334-a terminal longitudinal cutter, 335-a terminal transverse cutter, 336-a lead cutter, 40-a workbench, 41-a limiting seat, 42-a limiting baffle, 421-a limiting bulge and 43-a limiting strip.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
As shown in fig. 1 to 9, the present invention provides a data line adventitia cutting device, which includes a frame 10, a driving element 20 installed on the frame 10, a cutter assembly 30 installed on the frame 10 and connected to the driving element 20, and a worktable 40 for placing a workpiece to be cut, wherein the driving element 20 can drive the cutter assembly 30 to cut and peel the workpiece fixed on the worktable 40, which is more efficient and can prevent operators from being injured compared with manual cutting and peeling.
As shown in fig. 1 to 5, the frame 10 includes a base 11, a back plate 12 and a support plate 13 mounted on the base 11, a top plate 14 mounted on the top of the support plate 13, a pressure valve 16 and a solenoid valve 17 mounted on the back plate 12, and a shielding plate 18 mounted on the base 11; a semi-enclosed working cavity is enclosed by the base 11, the back plate 12, the supporting plate 13 and the top plate 14; the top plate 14 is used for mounting a driving element 20, the pressure valve 16 and the electromagnetic valve 17 are both mounted on the back plate 12, and the electromagnetic valve 17 is respectively connected with the driving element 20 and the pressure valve 16; the inner side of the frame 10 further comprises a slide rail 15 which is arranged on the back plate 12 and faces away from the pressure valve 16; a mounting groove (not shown) is formed in one side, away from the pressure valve 16, of the back plate 12, and the slide rail 15 is fixed in the mounting groove; the protective plate 18 covers the periphery of the working chamber for protecting the safety of workers.
The driving member 20 includes a down cylinder 21 installed at the top plate 14 and a cylinder connection block 22 installed at one end of the down cylinder 21; in this embodiment, the cylinder connection block 22 is provided in a T-shape.
As shown in fig. 1 to 8, the cutter assembly 30 includes a cutter holder 31 slidably mounted to the frame 10, an elastic pre-pressing block 32 mounted to the cutter holder 31, and a split cutter 33; the cutter fixing frame 31 is connected with the output end of the driving element 20, the cutter fixing frame 31 is slidably mounted on the sliding rail 15, a T-shaped groove 312 is formed in the top of the cutter fixing frame 31, and the T-shaped groove 312 is used for clamping and fixing the air cylinder connecting block 22; the cylinder connecting block 22 is arranged in the T-shaped groove 312 through the T-shaped cylinder, so that the installation is stable and not easy to loose.
The elastic prepressing block 32 is connected with the cutter fixing frame 31; in the present embodiment, the elastic pre-pressing block 32 includes an elastic member (not shown), which is a spring; the cutter fixing frame 312 is provided with a pre-pressing groove (not shown), and the elastic pre-pressing block 32 is telescopically arranged in the pre-pressing groove and extends out of a part of the pre-pressing groove; under the natural state, the bottom of elasticity prebock 32 surpasss the predetermined length in components of a whole that can function independently cutter 33 bottom, when pushing down cylinder 21 and drive cutter subassembly 30 and push down, elasticity prebock 32 contacts the work piece earlier, because pushing down cylinder 21 continues to push down this moment, makes elastic element shrink, elasticity prebock 32 compresses tightly the work piece, and after the work piece is surely shelled, pushing down cylinder 21 and driving cutter subassembly 30 and rise, elastic element kick-backs, and elasticity prebock 32 resets.
The split cutters 33 include a terminal longitudinal cutter 334, a terminal transverse cutter 335, and a wire cutter 336, and in this embodiment, the terminal transverse cutter 335 is located between the terminal longitudinal cutter 334 and the wire cutter 336; the terminal transverse cutter 335 is respectively arranged perpendicular to the terminal longitudinal cutter 334 and the wire cutter 336, and the terminal longitudinal cutter 334 and the wire cutter 336 are arranged in parallel. One side of the terminal transverse cutter 335 is tightly attached to the terminal longitudinal cutter 334, and the other side thereof is tightly attached to the wire cutter 336; the terminal longitudinal cutter 334, the terminal transverse cutter 335 and the wire cutter 336 are all the same length. Inclined planes are formed at the bottom ends of the terminal longitudinal cutter 334, the terminal transverse cutter 335 and the wire cutter 336, the inclined plane ends formed at the bottom ends of the terminal longitudinal cutter 334, the terminal transverse cutter 335 and the wire cutter 336 are blade ends, and the blade ends of the terminal longitudinal cutter 334, the terminal transverse cutter 335 and the wire cutter 336 are all corresponding to one end of the workbench 40 for placing a workpiece. In another embodiment, the terminal longitudinal cutter 334 and the terminal transverse cutter 335 have the same length, and the bottom end of the wire cutter 336 is lower than the bottom end of the terminal transverse cutter 335.
The elastic prepressing block 32 is arranged at a position, close to the terminal longitudinal cutter 334, of the cutter fixing frame 31, and the elastic prepressing block is located at a position, far away from the terminal transverse cutter 335, of the cutter fixing frame 31.
As shown in fig. 9, the worktable 40 includes a limiting seat 41 installed on the base 11, a limiting baffle 42 installed on the limiting seat 41, and a limiting strip 43, the limiting seat 41 is provided with a limiting groove 44, the limiting strip 43 is installed right above the limiting groove 44, the limiting baffle 42 is formed with a limiting protrusion 421, and the limiting protrusion 421 is used for limiting the workpiece to prevent the workpiece from moving; the limiting groove 44 and the limiting strip 43 can limit the degree of freedom of the workpiece in the X direction and the Z direction, and the limiting protrusion 421 can limit the degree of freedom of the workpiece in the Y direction, so that the workpiece is completely fixed.
The working principle of the invention is as follows: when a workpiece needing to be repaired is needed, the workpiece needing to be repaired is placed on the workbench 40, the limiting strip 43, the limiting groove 44 and the limiting protrusion 421 on the workbench 40 are combined to enable the workpiece to be stabilized on the workbench 40, at the moment, the solenoid valve 17 drives the pressing cylinder 21 to drive the cutter assembly 30 to move towards the workbench 40, as the length of the elastic prepressing block 32 is greater than that of the split cutter 33, the elastic prepressing block 32 firstly contacts the workpiece and further fixes the workpiece, the split cutter 33 starts to strip the workpiece after the workpiece is tightly pressed by the elastic prepressing block 32, after the strip is finished, the solenoid valve 17 drives the pressing cylinder 21 to move away from the workbench 40, the cutter assembly 30 is further driven to be away from the workbench 40, the elastic prepressing block 32 is reset along with the resilience of the spring along with the away of the cutter assembly 30, and when the cutter assembly 30 is far away to a certain degree, the peeled workpiece can be taken away, the uncut workpiece to be repaired is placed on the workbench 40 to do reciprocating motion, the pressure valve 16 can monitor the pressure of the pressing cylinder 20, and the pressure of the pressing cylinder 20 is adjusted according to conditions, so that the peeling with strips and without floc can be carried out; by the aid of the cut and stripped workpiece, an operator can easily take down the outer film on the workpiece, repair efficiency is improved, and damage caused by manual cutting and stripping of the operator is avoided.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The outer film cutting and stripping device for the data wire is characterized by comprising a rack, a driving element, a cutter assembly and a workbench, wherein the driving element is installed on the rack; the cutter assembly comprises a cutter fixing frame, an elastic prepressing block and a split cutter, wherein the cutter fixing frame is slidably installed on the machine frame, the elastic prepressing block is installed on the cutter fixing frame, the cutter fixing frame is connected with the output end of the driving element, the elastic prepressing block is located on one side of the split cutter, the bottom end of the elastic prepressing block exceeds the preset length of the bottom end of the split cutter, the split cutter comprises a terminal longitudinal cutter, a terminal transverse cutter and a wire cutter, and the terminal transverse cutter is located between the terminal longitudinal cutter and the wire cutter.
2. The data line adventitia peeling apparatus of claim 1 wherein the terminal transverse cutter is disposed perpendicular to the terminal longitudinal cutter and the wire cutter, respectively, the terminal longitudinal cutter and the wire cutter being disposed in parallel.
3. The data line adventitia peeling device of claim 1, wherein one side of the terminal transverse cutter is tightly attached to the terminal longitudinal cutter, and the other side of the terminal transverse cutter is tightly attached to the wire cutter; the terminal longitudinal cutter, the terminal transverse cutter and the wire cutter are the same in length.
4. The data wire outer film cutting and stripping device as claimed in claim 1, wherein the terminal longitudinal cutter and the terminal transverse cutter are the same in length, and the bottom end of the wire cutter is lower than the bottom end of the terminal transverse cutter.
5. The data line outer film cutting and stripping device as claimed in claim 1, wherein the bottom ends of the terminal longitudinal cutter, the terminal transverse cutter and the wire cutter are all provided with inclined surfaces, the inclined surface ends of the terminal longitudinal cutter, the terminal transverse cutter and the wire cutter are blade ends, and the blade ends of the terminal longitudinal cutter, the terminal transverse cutter and the wire cutter correspond to one end of the workbench, on which a workpiece is placed.
6. The device for stripping outer film of data wire according to claim 1, wherein the elastic pre-pressing block is disposed at a position of the cutter holder close to the longitudinal cutter of the terminal, the elastic pre-pressing block is located at a position of the cutter holder far away from the transverse cutter of the terminal, the cutter holder is provided with a pre-pressing groove, and the elastic pre-pressing block is telescopically mounted in the pre-pressing groove and extends out of a part of the pre-pressing groove.
7. The device for stripping and cutting outer film of data wire according to claim 1, wherein the frame is provided with a slide rail, and the cutter holder is slidably mounted on the slide rail.
8. The data line outer membrane cutting and stripping device according to claim 7, wherein the driving element comprises a pressing cylinder installed on the frame and a cylinder connecting block installed at one end of the pressing cylinder, the cylinder connecting block is arranged in a T shape, the cutter fixing frame is provided with a T-shaped groove for the cylinder connecting block to be clamped into, and the cylinder connecting block is installed in the T-shaped groove.
9. The data line adventitia stripping device of claim 8, wherein the frame comprises a base, a back plate and a support plate mounted on the base, a top plate mounted on top of the support plate, a pressure valve and an electromagnetic valve mounted on the back plate, and a protection plate mounted on the base; the driving element is installed on the top plate, the pressure valve and the electromagnetic valve are installed on the back plate, the electromagnetic valve is respectively connected with the pressing cylinder and the pressure valve, and the sliding rail is installed on one side, away from the pressure valve, of the back plate.
10. The data line adventitia peeling device of claim 1, wherein the workbench comprises a limiting seat mounted on the frame, a limiting baffle mounted on the limiting seat, and a pressure limiting strip, the limiting seat is provided with a limiting groove, the pressure limiting strip is mounted right above the limiting groove, the limiting baffle is formed with a limiting protrusion, and the limiting protrusion is used for limiting a workpiece to prevent the position of the workpiece from moving.
CN202010286296.3A 2020-04-13 2020-04-13 Data line adventitia cuts and shells device Active CN111478232B (en)

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Application Number Priority Date Filing Date Title
CN202010286296.3A CN111478232B (en) 2020-04-13 2020-04-13 Data line adventitia cuts and shells device

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CN111478232A true CN111478232A (en) 2020-07-31
CN111478232B CN111478232B (en) 2021-09-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112736786A (en) * 2020-12-29 2021-04-30 广州钟阳科技有限公司 Heating wire stripping machine for preventing wire breakage in cable

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202217903U (en) * 2011-07-26 2012-05-09 宁波康达电子有限公司 High-definition multimedia interface (HDMI) double-faced aluminum foil cutting machine
CN204130888U (en) * 2014-09-15 2015-01-28 东莞市凯昶德电子科技股份有限公司 Apple data wire peeling equipment
CN206506142U (en) * 2017-01-24 2017-09-19 上海百康电子元件有限公司 A kind of wire stripper
CN109066493A (en) * 2018-09-12 2018-12-21 河南中烟工业有限责任公司 A kind of quick wire stripper of Double Directional Cutting formula
CN110538947A (en) * 2019-08-20 2019-12-06 杭州众道光电科技有限公司 core wire shaping device and shaping method of coaxial cable
CN211789921U (en) * 2020-04-13 2020-10-27 东莞市开来电子有限公司 Data line adventitia cuts and shells device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202217903U (en) * 2011-07-26 2012-05-09 宁波康达电子有限公司 High-definition multimedia interface (HDMI) double-faced aluminum foil cutting machine
CN204130888U (en) * 2014-09-15 2015-01-28 东莞市凯昶德电子科技股份有限公司 Apple data wire peeling equipment
CN206506142U (en) * 2017-01-24 2017-09-19 上海百康电子元件有限公司 A kind of wire stripper
CN109066493A (en) * 2018-09-12 2018-12-21 河南中烟工业有限责任公司 A kind of quick wire stripper of Double Directional Cutting formula
CN110538947A (en) * 2019-08-20 2019-12-06 杭州众道光电科技有限公司 core wire shaping device and shaping method of coaxial cable
CN211789921U (en) * 2020-04-13 2020-10-27 东莞市开来电子有限公司 Data line adventitia cuts and shells device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112736786A (en) * 2020-12-29 2021-04-30 广州钟阳科技有限公司 Heating wire stripping machine for preventing wire breakage in cable

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