CN111408303A - Dyestuff material conveying system - Google Patents
Dyestuff material conveying system Download PDFInfo
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- CN111408303A CN111408303A CN202010372836.XA CN202010372836A CN111408303A CN 111408303 A CN111408303 A CN 111408303A CN 202010372836 A CN202010372836 A CN 202010372836A CN 111408303 A CN111408303 A CN 111408303A
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- overturning
- conveying
- ultrasonic
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- 239000000975 dye Substances 0.000 title claims abstract description 165
- 239000000463 material Substances 0.000 title claims abstract description 113
- 238000002844 melting Methods 0.000 claims abstract description 64
- 230000008018 melting Effects 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000004043 dyeing Methods 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 230000008859 change Effects 0.000 claims abstract description 8
- 150000001875 compounds Chemical class 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 238000001802 infusion Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000010309 melting process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/80—Mixing by means of high-frequency vibrations above one kHz, e.g. ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/7547—Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C9/00—Devices for emptying bottles, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a dyeing material conveying system which comprises a three-dimensional frame, a dye bucket grabbing unit, a dyeing material conveying unit and a dye liquor conveying unit, wherein the three-dimensional frame is provided with a plurality of dye buckets; the dye barrel grabbing unit comprises a manipulator and a grabbing power mechanism; the dyeing material unit comprises a material melting barrel, an overturning material feeding device and an ultrasonic component, wherein the overturning material feeding device is used for feeding dye into the material melting barrel, and the ultrasonic component is used for generating ultrasonic vibration; the material melting barrel is provided with a barrel cover and a barrel body, a water inlet is formed in the barrel cover, a liquid outlet is formed in the barrel body, the water inlet is connected with a dissolved water supply pipeline, and the liquid outlet is connected with the dye liquor conveying unit. This material melting equipment not only can realize automatic the dyestuff solution of throwing in after dyestuff and the automatic transport material of changing, uses manpower sparingly, adopts the mode that the multi-point ultrasonic wave changes the material to carry out the ultrasonic wave moreover and changes the material, changes the material efficient, and it is more even to change the material simultaneously.
Description
Technical Field
The invention relates to the technical field of dyeing materials, in particular to a dyeing material conveying system.
Background
Dyes used in the printing and dyeing process generally need to be put into a material melting device for melting materials. And after the material melting is finished, conveying the dye solution to a dye vat for printing and dyeing. The existing material melting process is to take out a dye barrel for storing dye manually, pour the dye barrel into a material melting device and then use a stirring device to stir and melt the dye. The dyes are various in types, the manual dye feeding is time-consuming and labor-consuming, difficult to manage, easy to cause the problems of mistaken feeding and the like, and the material melting process is difficult to control; in addition, the stirring device that the material ization was used utilizes stirring motor to drive the stirring subassembly and stirs the material ization generally. The mode of stirring and melting materials has the defects of non-uniform stirring and slow melting speed, and the melting effect and efficiency are not ideal.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a dye material conveying system; this dyestuff material conveying system that dyes not only can realize automatic the dyestuff solution of throwing in behind dyestuff and the automatic transport material that changes, uses manpower sparingly, adopts the mode that the material was changed to the multiple spot ultrasonic wave to carry out the ultrasonic wave moreover and changes the material, and it is efficient to change the material, and it is more even to change the material simultaneously.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
a dyeing material conveying system comprises a three-dimensional frame, a dye bucket grabbing unit, a dyeing material unit and a dye liquor conveying unit;
the three-dimensional frame is provided with a top frame and a bottom frame, and a dye barrel conveying area, a dye material melting area and a dye barrel storage area are arranged below the top frame;
the dye barrel grabbing unit comprises a manipulator and a grabbing power mechanism, the grabbing power mechanism is arranged on the top frame, and the grabbing power mechanism can move along the top frame; the grabbing power mechanism drives the manipulator to act so as to grab the dye barrel;
the dyeing material unit is positioned in the dyeing material area and comprises a material melting barrel arranged on the underframe, an overturning material feeding device used for feeding dye into the material melting barrel and an ultrasonic component used for generating ultrasonic vibration; the overturning and feeding device is arranged on the wall of the material melting barrel and comprises an overturning ring, an overturning shaft and an overturning power mechanism, the mechanical arm places the grabbed dye barrel in the material melting barrel and supports the grabbed dye barrel on the overturning ring through a supporting flange arranged on the dye barrel, the overturning power mechanism is connected with the overturning shaft, the overturning shaft is connected with the overturning ring, and the overturning shaft rotates to overturn the material melting barrel through the overturning ring; the ultrasonic assembly comprises a longitudinal ultrasonic group and a transverse ultrasonic group; the longitudinal ultrasonic group comprises an ultrasonic longitudinal emitter which is fixed at the bottom of the material melting barrel; the transverse ultrasonic group comprises a plurality of ultrasonic transverse transmitters and a transmitter hoop, the transmitter hoop comprises two semi-hoop rings, the two semi-hoop rings are fixedly connected to form a circular transmitter hoop, the transmitter hoop surrounds the barrel wall of the material melting barrel, a plurality of guided wave pieces are uniformly welded on the outer circumference of the transmitter hoop, each guided wave piece is connected with one ultrasonic transverse transmitter through threads, and the ultrasonic longitudinal transmitters and the ultrasonic transverse transmitters are connected with an ultrasonic generator; the material melting barrel is provided with a barrel cover and a barrel body, a water inlet is formed in the barrel cover, a liquid outlet is formed in the barrel body, the water inlet is connected with a dissolved water supply pipeline, and the liquid outlet is connected with a dye liquor conveying unit.
Furthermore, the dye barrel conveying area is provided with a conveying frame, dye barrel conveying rollers are arranged on the conveying frame, and the dye barrel conveying rollers are driven by a dye barrel conveying motor to convey the dye barrel in place.
Further, snatch power unit and include moving cylinder and snatch drive arrangement, moving cylinder drives the manipulator and reciprocates, snatchs drive arrangement drive manipulator and snatchs, should snatch drive arrangement and be for snatching the cylinder or snatch the motor.
Furthermore, a track is arranged on the top frame, the grabbing power mechanism is installed on a sliding plate, a pulley matched with the track is arranged at the bottom of the sliding plate, a conveying gear is further installed at the bottom of the sliding plate, the conveying gear is driven by a grabbing conveying motor, a conveying rack is further installed on the top frame, and the conveying rack is meshed with the conveying gear.
Furthermore, the trip shaft is hollow structure, and the trip shaft passes through the axle sleeve and wears to locate the bucket wall of change storage bucket, wears to be equipped with an auxiliary rod in the cavity intracavity of trip shaft, and the outer end of this auxiliary rod is connected with a telescopic cylinder's cylinder pole, and telescopic cylinder drives the auxiliary rod and stretches out, with dye bucket's support flange centre gripping between auxiliary rod and upset ring, and telescopic cylinder passes through the support to be fixed in on the change storage bucket.
Furthermore, upset power unit includes upset motor, upset driving gear, upset driven gear and chain, and the output shaft and the upset driving gear of upset motor are connected, and the upset driving gear passes through the chain to be connected with upset driven gear, upset driven gear again with the trip shaft is connected.
Furthermore, a thermometer and a heating pipe are arranged in the material melting barrel.
Furthermore, the dye liquor conveying unit comprises a plurality of groups of mixing prevention valves and distributors, the inlets of the mixing prevention valves are connected with the liquid outlets of the chemical material barrels through liquid conveying pipelines, and the outlets of the mixing prevention valves are connected with the dye vat through the distributors and the liquid conveying pipelines.
Furthermore, the distributor is provided with a plurality of distribution pipelines, and each distribution pipeline is respectively connected with the infusion pipeline of the corresponding dye vat.
Furthermore, the dye barrel storage area is arranged behind the dye material melting area, and a storage rack is arranged in the dye barrel storage area and can store a plurality of dye barrels.
The invention has the beneficial effects that:
(1) according to the invention, the mechanical arm is used for grabbing the dye barrel and conveying the dye barrel, and the dye barrel is turned over by the turning and feeding device so as to pour the dye in the dye barrel into the material melting barrel, so that the dye barrel does not need to be manually taken and placed and turned over, the labor and the time are saved, the management is easy, and the problems of mistaken feeding and the like are not easy to occur.
(2) The method adopts an ultrasonic material melting mode to melt the materials, namely, the cavitation effect generated by ultrasonic waves is utilized to fully dissolve the dye; wherein, the bottom of the dye barrel is provided with an ultrasonic longitudinal emitter which emits longitudinally diffused ultrasonic waves; the wall of the dye barrel is provided with a plurality of ultrasonic transverse emitters through emitter hoops, and the ultrasonic transverse emitters emit horizontally diffused ultrasonic waves; generally, after the ultrasonic wave is emitted, the ultrasonic wave is diffused outwards based on a central point, so that the ultrasonic vibration at the central point is strongest and gradually weakened to the periphery, and thus the problem of uneven distribution of the ultrasonic vibration occurs, and the material melting cannot be performed more uniformly. Therefore, the ultrasonic transverse transmitter and the ultrasonic longitudinal transmitter are designed, so that more uniform and comprehensive material melting is performed through the matching of transversely diffused ultrasonic waves and longitudinally diffused ultrasonic waves, and the material melting speed and the material melting effect are improved.
For the transverse ultrasonic group, the ultrasonic transverse transmitter is fixed by the transmitter hoop, and the ultrasonic transverse transmitter conducts ultrasonic vibration to the chemical material barrel and the chemical material barrel nondestructively by using the wave guide member on the transmitter hoop. The design of the emitter clamp does not need to open a hole on the wall of the chemical material barrel to install the ultrasonic transverse emitter, and the emitter clamp and the ultrasonic transverse emitter are convenient to disassemble and can be repeatedly used and replaced and maintained; moreover, can evenly set up a plurality of ultrasonic wave horizontal transmitters that distribute with the annular mode through the transmitter clamp, realize along a plurality of directions conduction ultrasonic waves of level, and then realize the transmission of multiple spot ultrasonic wave to realize more even material effect of changing.
(3) The dye solution is conveyed by matching the anti-mixing valve with the distributor, and the anti-mixing valve is connected by arranging a plurality of groups of anti-mixing valves, so that anti-mixing separation can be performed by utilizing the structure of double valve seats of the anti-mixing valves, and different dye solutions are respectively output; the anti-mixing valve is matched with the distributor, so that synchronous material and synchronous output of multiple dyes of the system can be realized, the color mixing problem can not be generated, and the dye solution is conveyed more efficiently and stably.
Drawings
FIG. 1 is a schematic perspective view of a dye delivery system according to the present invention.
FIG. 2 is a top view of the dye compound delivery system of the present invention.
FIG. 3 is a side view of a portion of the dye delivery system of the present invention.
Fig. 4 is a schematic structural diagram of a dye barrel grabbing unit in the dye material conveying system according to the present invention.
FIG. 5 is a schematic structural diagram of a dye compound unit in the present invention.
Fig. 6 is a schematic diagram of the structure of the emitter clip in the dye unit.
Fig. 7 is a partial structural schematic view of the dispenser of the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
A preferred embodiment of a dye delivery system is shown in fig. 1-7.
The dyeing material conveying system comprises a three-dimensional frame 1, a dye bucket grabbing unit, a dyeing material unit and a dye liquor conveying unit.
The three-dimensional frame is provided with a top frame 11 and an underframe 12, and a dye barrel conveying area, a dye material area and a dye barrel storage area are arranged below the top frame 11.
The dye barrel conveying area is provided with a conveying frame 21, the conveying frame 21 is provided with a plurality of dye barrel conveying rollers 22, each dye barrel conveying roller 22 is connected with a chain and sprocket transmission mechanism, and the chain and sprocket transmission mechanism is connected with a dye barrel conveying motor; dye barrel conveying motor drives the dyestuff under chain sprocket drive mechanism's transmission and leads to the conveying roller and rotate to carry the dye barrel to the roof-rack below, the manipulator of being convenient for snatchs.
The dye barrel grabbing unit for grabbing the dye barrel comprises a manipulator 31 and a grabbing power mechanism, the grabbing power mechanism is arranged on the top frame 11, the top frame 11 is provided with a space for the grabbing power mechanism to penetrate through, and the grabbing power mechanism can move along the top frame 11; the grabbing power mechanism is connected with the manipulator 31 to drive the manipulator 31 to act and grab the dye barrel 5;
specifically, as shown in fig. 4, in this embodiment, a rail 111 is provided on the top frame 11, the grabbing power mechanism is installed on a sliding plate 34, a pulley 35 engaged with the rail 111 is provided at the bottom of the sliding plate 34, a conveying gear 36 is further installed at the bottom of the sliding plate 34, the conveying gear 36 is connected to a grabbing conveying motor 37 through a transmission mechanism, a conveying rack 112 is further installed on the top frame 11, and the conveying rack 112 is engaged with the conveying gear 36. The grabbing conveying motor 37 drives the conveying gear 36 to rotate, and under the cooperation of the conveying rack 112, the sliding plate 34 slides back and forth along the top frame 11 to drive the grabbing power mechanism to move back and forth, so that the manipulator 31 is in place to grab the dye bucket 5. The grabbing power mechanism comprises a moving cylinder 32 and a grabbing driving device 33, the moving cylinder 32 drives the manipulator 31 to move up and down, the grabbing driving device 33 drives the manipulator 31 to grab, and the grabbing driving device 33 can be a grabbing cylinder or a grabbing motor. If the grabbing cylinder is used, the manipulator can be a vacuum sucker type manipulator or a pneumatic clamping claw type manipulator, and if the grabbing cylinder is used, the manipulator can be an electric clamping claw type manipulator. In the embodiment shown in fig. 3, the gripper driving means is a gripper cylinder.
The dyeing material unit is positioned in the dyeing material area. As shown in fig. 5 and 6, the dyeing material unit includes a material melting barrel 41 disposed on the base frame 12, an overturning feeding device 42 for feeding the dye into the material melting barrel 41, and an ultrasonic component for generating ultrasonic vibration; the overturning and feeding device 42 is arranged on the wall of the material melting barrel 41 and comprises an overturning ring 421, an overturning shaft 422 and an overturning power mechanism; the mechanical arm 31 places the grabbed dye barrel 5 in the material melting barrel 41 and supports the grabbed dye barrel 5 on the overturning ring 421 through a supporting flange 51 arranged on the dye barrel 5, the overturning power mechanism is connected with the overturning shaft 422, the overturning shaft 422 is connected with the overturning ring 421, and the overturning shaft 422 rotates to overturn the material melting barrel 41 through the overturning ring 421; specifically, the turning shaft 422 is a hollow structure, and the turning shaft 422 is arranged through the barrel wall of the material melting barrel 41 through a shaft sleeve 423; in this embodiment, an auxiliary rod 424 is disposed in the hollow cavity of the turning shaft 422, the outer end of the auxiliary rod 424 is connected to a cylinder rod of a telescopic cylinder 425, the telescopic cylinder 425 drives the auxiliary rod 424 to extend out, the supporting flange 51 of the dye barrel 5 is clamped between the auxiliary rod 424 and the turning ring 421, and the telescopic cylinder 425 is fixed to the material melting barrel 41 through a bracket (not shown). The overturning power mechanism comprises an overturning motor 426, an overturning driving gear 427, an overturning driven gear 428 and a chain 429, wherein an output shaft of the overturning motor 426 is connected with the overturning driving gear 427, the overturning driving gear 427 is connected with the overturning driven gear 428 through the chain 429, and the overturning driven gear 428 is connected with the overturning shaft 422. In this embodiment, the supporting flange 51 of the dye vat 5 is directly supported on the turning ring 421, and besides the design, the supporting flange 51 of the dye vat 5 can be fixedly supported on the turning ring 421 by a fixing member, so that the design can omit the structure of the auxiliary rod and the telescopic cylinder, and the material can be turned and fed.
The ultrasonic assembly comprises a longitudinal ultrasonic group and a transverse ultrasonic group; the longitudinal ultrasonic group comprises an ultrasonic longitudinal emitter 43, the ultrasonic longitudinal emitter 43 is fixed at the bottom of the material melting barrel 41 through a threaded piece, and the number of the ultrasonic longitudinal emitters can be multiple; the transverse ultrasonic group comprises a plurality of ultrasonic transverse emitters 44 and an emitter collar 45; the transmitter hoop 45 comprises two half hoop rings 451, the two half hoop rings are respectively provided with a fixing lug 452, and the two half hoop rings are connected by penetrating through the fixing lug 452 through a threaded connector; after the two half hoops 452 are fixedly connected, a circular emitter hoop is formed, the emitter hoop 45 encircles the barrel wall of the material melting barrel 41, a plurality of guided wave members 453 are uniformly welded on the outer circumference of the emitter hoop 45, each guided wave member 453 is connected with an ultrasonic transverse emitter 44 through threads, and the ultrasonic longitudinal emitter 43 and the ultrasonic transverse emitter 44 are both connected with an ultrasonic generator 46; in this embodiment, the number of wave guides is 6, and the number of corresponding ultrasonic transverse transmitters is 6.
The material melting barrel 41 is provided with a barrel cover 411, and the barrel cover 411 is hinged on a barrel body 414 of the material melting barrel 41 and is convenient to open or close; the barrel cover 411 is provided with a water inlet 412 and a liquid outlet 413, and the water inlet 412 is connected with an external dissolved water supply pipeline. The dissolved water entering the material melting barrel 41 needs to reach a certain melting temperature, and therefore a thermometer 47 is arranged in the material melting barrel 41 to measure the temperature of the dissolved water in real time, so that the temperature control is facilitated. In addition, a heating pipe 48 can be arranged in the material melting barrel 41, and when the temperature does not meet the requirement, the heating pipe heats the dissolved water. The thermometer and the heating pipe can be connected with an external controller so as to realize the control of the melting temperature through the controller.
The dye liquor conveying unit comprises an anti-mixing valve (not shown in the figure, which is a standard fitting) and a distributor 6, the anti-mixing valve is set to be a plurality of groups connected with each other, the inlet of the anti-mixing valve is connected with the liquid outlet 413 of the material melting barrel 41 through a liquid conveying pipeline, and the outlet of the anti-mixing valve is connected with the dye vat through the distributor 6 and the liquid conveying pipeline. The distributor 61 has a plurality of distribution pipes, and each distribution pipe 61 is connected to the liquid supply line of the corresponding dye vat.
The dye barrel storage area is arranged behind the dye material melting area, a storage rack 13 is arranged in the dye barrel storage area, the storage rack 13 is provided with a plurality of arranged storage grids, and each storage grid is used for storing one dye barrel 5. This storage rack 13 can set up to mobilizable structure to snatch the unit cooperation with the dyestuff bucket, get the more convenient getting of dyestuff bucket and put.
The working principle of the invention is as follows:
placing the dye barrel 5 with the dye on a conveying frame 21, conveying the dye barrel 5 to the lower part of a top frame 11 by a conveying roller 22, moving a dye barrel grabbing unit to the position, driving a mechanical arm 31 to move downwards by a moving cylinder 32, driving the mechanical arm 31 to move by a grabbing driving device 33, grabbing the dye barrel 5, then moving the mechanical arm 31 upwards, and moving the dye barrel grabbing unit backwards along the top frame 11 under the coordination of a conveying gear 36 and a conveying rack 112; the dye barrel grabbing unit moves above the dye material melting area, the manipulator 31 moves downwards, the dye barrel 5 is placed in the material melting barrel 41 and supported on the overturning ring 421 through the supporting flange 51 on the dye barrel 5, the telescopic cylinder 425 is started, the cylinder rod ejects the auxiliary rod 424 out, and the end part of the auxiliary rod and the overturning ring clamp the supporting flange 51 of the dye barrel 5; the turning motor 426 is started, the turning driving gear 427, the chain 429 and the turning driven gear 428 are matched to drive the turning shaft 422 to rotate, and the turning shaft 422 drives the turning ring 421 to rotate so as to turn the dye barrel 5 to pour out the dye. Closing the barrel cover of the material melting barrel, and inputting the dissolved water meeting the material melting temperature into the material melting barrel 41 through an external dissolved water supply pipeline; the longitudinal ultrasonic wave group and the transverse ultrasonic wave group are started, the ultrasonic wave longitudinal emitter 43 and the ultrasonic wave transverse emitter 44 both emit ultrasonic waves, and the dye is fully dispersed and dissolved in the dissolved water by utilizing the cavitation effect generated by the ultrasonic wave vibration. After the material melting is finished, a conveying pump on the liquid conveying pipeline is started, and the dye liquor is output to the anti-mixing valve through a liquid outlet 413 and conveyed to the dye vat through a distributor; after the dye solution is conveyed, the barrel cover of the dye barrel 5 is opened, the auxiliary rod 424 retracts under the action of the telescopic cylinder 425, the dye barrel 5 is taken out by the external manipulator 31, the manipulator 31 moves to the dye barrel storage area, and the dye barrel 5 is placed on the storage rack 13.
In addition, all can let in the purge tube pipeline on changing storage bucket and 41 and the dyestuff bucket 5 to changing storage bucket 41 and dyestuff bucket 5 and wasing after changing the material and carrying the dyestuff solution, wasing the completion back, wasing water discharge, take out clean dyestuff bucket again.
The dye material melting and conveying system is connected with the computer terminal equipment, and an operator can automatically control the dye material conveying and melting process by using the computer terminal equipment according to the actual dye material using condition.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A dyestuff conveying system which characterized in that: comprises a three-dimensional frame, a dye bucket grabbing unit, a dyeing material unit and a dye liquor conveying unit;
the three-dimensional frame is provided with a top frame and a bottom frame, and a dye barrel conveying area, a dye material melting area and a dye barrel storage area are arranged below the top frame;
the dye barrel grabbing unit comprises a manipulator and a grabbing power mechanism, the grabbing power mechanism is arranged on the top frame, and the grabbing power mechanism can move along the top frame; the grabbing power mechanism drives the manipulator to act so as to grab the dye barrel;
the dyeing material unit is positioned in the dyeing material area and comprises a material melting barrel arranged on the underframe, an overturning material feeding device used for feeding dye into the material melting barrel and an ultrasonic component used for generating ultrasonic vibration; the overturning and feeding device is arranged on the wall of the material melting barrel and comprises an overturning ring, an overturning shaft and an overturning power mechanism; the mechanical arm places the grabbed dye barrel in the material melting barrel and supports the grabbed dye barrel on the overturning ring through a supporting flange arranged on the dye barrel, the overturning power mechanism is connected with the overturning shaft, the overturning shaft is connected with the overturning ring, and the overturning shaft rotates to overturn the material melting barrel through the overturning ring; the ultrasonic assembly comprises a longitudinal ultrasonic group and a transverse ultrasonic group; the longitudinal ultrasonic group comprises an ultrasonic longitudinal emitter which is fixed at the bottom of the material melting barrel; the transverse ultrasonic group comprises a plurality of ultrasonic transverse transmitters and a transmitter hoop, the transmitter hoop comprises two semi-hoop rings, the two semi-hoop rings are fixedly connected to form a circular transmitter hoop, the transmitter hoop surrounds the barrel wall of the material melting barrel, a plurality of guided wave pieces are uniformly welded on the outer circumference of the transmitter hoop, each guided wave piece is connected with one ultrasonic transverse transmitter through threads, and the ultrasonic longitudinal transmitters and the ultrasonic transverse transmitters are connected with an ultrasonic generator; the material melting barrel is provided with a barrel cover and a barrel body, a water inlet is formed in the barrel cover, a liquid outlet is formed in the barrel body, the water inlet is connected with a dissolved water supply pipeline, and the liquid outlet is connected with a dye liquor conveying unit.
2. The dye compound delivery system of claim 1, wherein: the dye barrel conveying area is provided with a conveying frame, dye barrel conveying rollers are arranged on the conveying frame and driven by a dye barrel conveying motor to convey the dye barrel in place.
3. The dye compound delivery system of claim 1, wherein: snatch power unit and including moving cylinder and snatch drive arrangement, moving cylinder drives the manipulator and reciprocates, snatchs drive arrangement drive manipulator and snatchs, should snatch drive arrangement and be for snatching the cylinder or snatch the motor.
4. The dye compound delivery system of claim 1, wherein: the top frame is provided with a track, the grabbing power mechanism is installed on a sliding plate, the bottom of the sliding plate is provided with a pulley matched with the track, the bottom of the sliding plate is also provided with a conveying gear, the conveying gear is driven by a grabbing conveying motor, the top frame is also provided with a conveying rack, and the conveying rack is meshed with the conveying gear.
5. The dye compound delivery system of claim 1, wherein: the utility model discloses a dyestuff bucket, including dye bucket, upset axle, change storage bucket, including upset axle, change storage bucket, the upset axle is hollow structure, and the upset axle wears to locate through the axle sleeve the bucket wall of change storage bucket, wears to be equipped with an auxiliary rod in the cavity intracavity of upset axle, and the outer end of this auxiliary rod is connected with a telescopic cylinder's cylinder pole, and telescopic cylinder drives the auxiliary rod and stretches out, with the support flange centre gripping of dyestuff bucket between auxiliary rod and upset ring, telescopic cylinder is fixed in on.
6. The dye compound delivery system of claim 1, wherein: the overturning power mechanism comprises an overturning motor, an overturning driving gear, an overturning driven gear and a chain, wherein an output shaft of the overturning motor is connected with the overturning driving gear, the overturning driving gear is connected with the overturning driven gear through the chain, and the overturning driven gear is connected with the overturning shaft.
7. The dye compound delivery system of claim 1, wherein: a thermometer and a heating pipe are arranged in the material melting barrel.
8. The dye compound delivery system of claim 1, wherein: the dye liquor conveying unit comprises a plurality of groups of anti-mixing valves and distributors, the inlets of the anti-mixing valves are connected with the liquid outlets of the chemical material barrels through liquid conveying pipelines, and the outlets of the anti-mixing valves are connected with the dye vat through the distributors and the liquid conveying pipelines.
9. The dye compound delivery system of claim 8, wherein: the distributor is provided with a plurality of distribution pipelines, and each distribution pipeline is respectively connected with the infusion pipeline of the corresponding dye vat.
10. The dye compound delivery system of claim 1, wherein: the dye barrel storage area is arranged behind the dye material melting area and provided with a storage rack, and the storage rack can store a plurality of dye barrels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010372836.XA CN111408303A (en) | 2020-05-06 | 2020-05-06 | Dyestuff material conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010372836.XA CN111408303A (en) | 2020-05-06 | 2020-05-06 | Dyestuff material conveying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111408303A true CN111408303A (en) | 2020-07-14 |
Family
ID=71485924
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010372836.XA Pending CN111408303A (en) | 2020-05-06 | 2020-05-06 | Dyestuff material conveying system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113463307A (en) * | 2021-08-09 | 2021-10-01 | 北京电子科技职业学院 | Intelligent preparation device and method for multicolor retro fabric |
| CN114082361A (en) * | 2021-10-11 | 2022-02-25 | 赵庆功 | Mixing automatic feeder for preparing liquid |
-
2020
- 2020-05-06 CN CN202010372836.XA patent/CN111408303A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113463307A (en) * | 2021-08-09 | 2021-10-01 | 北京电子科技职业学院 | Intelligent preparation device and method for multicolor retro fabric |
| CN114082361A (en) * | 2021-10-11 | 2022-02-25 | 赵庆功 | Mixing automatic feeder for preparing liquid |
| CN114082361B (en) * | 2021-10-11 | 2023-12-01 | 赵庆功 | Automatic mixing feeder for liquid |
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