CN111255206A - Vertical installation construction method of wall panel and forming installation combination mechanism thereof - Google Patents
Vertical installation construction method of wall panel and forming installation combination mechanism thereof Download PDFInfo
- Publication number
- CN111255206A CN111255206A CN202010075780.1A CN202010075780A CN111255206A CN 111255206 A CN111255206 A CN 111255206A CN 202010075780 A CN202010075780 A CN 202010075780A CN 111255206 A CN111255206 A CN 111255206A
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- wall panel
- forming machine
- wall
- hoisting frame
- installation
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/18—Implements for finishing work on buildings for setting wall or ceiling slabs or plates
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/18—Implements for finishing work on buildings for setting wall or ceiling slabs or plates
- E04F21/1838—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements
- E04F21/1844—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements by applying them one by one
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a vertical installation construction method of a wall panel and a forming installation combination mechanism thereof, wherein the combination mechanism comprises a forming machine, a steel coil, a traction rope and a hoisting frame, the forming machine is arranged on the ground at the position of a wall surface to be installed, a discharge hole of the forming machine is upward and is parallel to the wall surface to be installed, the steel coil is arranged at a feed inlet of the forming machine, the hoisting frame is arranged above the wall surface to be installed in an overhanging way, a steel plate on the steel coil enters the forming machine to be formed into a required wall panel, one end of the traction rope is detachably and fixedly connected with the upper end of the formed wall panel, the other end of the traction rope bypasses the overhanging end of the hoisting frame to be connected with the hoisting frame, the vertically formed wall panel is upwards pulled and hoisted through the traction rope, and the wall panel is. The forming direction and the mounting direction of the wall panel are consistent, the wall panel does not need to be turned over in the air, and the number of field mounting workers and the labor intensity are reduced; all adopt site operation, one-time standard shaping and installation, can save man-hour and reach more than 70%.
Description
Technical Field
The invention relates to the technical field of building wall panels, in particular to a vertical wall panel mounting construction method and a forming mounting combination mechanism thereof.
Background
The existing wall panels maintained by steel structure technology are formed horizontally on the ground, the formed wall panels are manually conveyed to the bottom of a wall surface to be installed, then the wall panels are hoisted by workers at an eave at the top end of the wall surface, usually, hoisting holes are drilled at the end parts of the wall panels, then ropes are integrally pulled upwards at one side of the wall panels so as to overturn in the air, then the wall panels are turned to be vertically hoisted and moved to the position to be installed, a vertical ladder full of workers is generally arranged at the position to be installed, the workers use a gun drill to sequentially install the wall panels in place on the wall surface by using structural nails, and due to the fact that a long horizontal distance is needed during hoisting and overturning, when the height of the building wall surface is larger than the width of the wall surface, for example, the hoisting of the wall panels of tower buildings is; meanwhile, the wall panels are mostly transported to a construction site after being molded well in a factory, and the prepared wall panels are limited by the length of a transport vehicle, so that when the wall panels are manufactured in the factory, the problems of transportation, installation and the like of the vertical-paved wall panels are considered, long panels are usually intercepted into a plurality of short panels suitable for installation and then overlapped on the wall surface, the overlapped parts can be hidden danger points of the whole wall panel undoubtedly, meanwhile, the vertical paving mode has low overlapping efficiency, a large number of workers are consumed, and the construction cost is high.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a vertical installation construction method of a shingle and a forming and installing combined mechanism thereof.
The invention adopts the following technical scheme:
a vertical installation and construction method of a wall panel comprises the following steps:
step one, vertically arranging a forming machine on the ground of a wall surface to be installed, and arranging a discharge port of the forming machine upwards;
step two, arranging a hoisting frame above the wall surface to be installed, arranging a traction rope on the hoisting frame, and enabling one end of the traction rope to fall to a discharge hole of the forming machine;
placing a steel coil at the position of a feeding hole of the forming machine, and inputting one end of a steel plate on the steel coil to the feeding hole of the forming machine;
fourthly, manufacturing the steel plate into a wall panel through a forming machine, and outputting the wall panel from a discharge hole of the wall panel;
connecting one end of a traction rope with the formed wall panel, and lifting the wall panel along the wall surface to be installed;
and step six, after the length of the wall panel reaches the required requirement, cutting off the steel coil steel plate at the discharge port of the forming machine, and hoisting the prepared wall panel to the wall surface installation position for fixing through the hoisting frame.
The hoisting frame is provided with a pulley, and the traction rope is guided through the pulley.
The other end of the hauling rope is connected with a winch, and the winch drives the hauling rope to drive the formed wall panel to be hoisted.
The utility model provides a vertical shaping installation combined mechanism of shingle nail, includes make-up machine, coil of strip, haulage rope and hoist and mount frame, the make-up machine sets up treating the subaerial of installation wall department, its discharge gate up and with treat that the installation wall is parallel, the coil of strip sets up the feed inlet department of make-up machine, hoist and mount frame encorbelment the setting and treating installation wall top, steel sheet on the coil of strip gets into the make-up machine shaping is required shingle nail, behind the one end and the shaping of haulage rope fixed connection can be dismantled to shingle nail's upper end, the other end of haulage rope is walked around the end of encorbelmenting of hoist and mount frame with hoist and mount frame is connected, through the haulage rope is with vertical shaping shingle nail upwards pulls and lifts by crane, and pass through hoist and mount frame.
The forming machine is parallel to the wall surface to be installed, and a plate cutting device is arranged at the discharge port end of the forming machine.
The steel coil uncoiling device is characterized in that a steering wheel is further arranged between the steel coil and the forming machine, and the steel coil uncoiled steel plate winds through the wheel surface of the steering wheel to enter a feeding hole of the forming machine.
The height from the overhanging end of the hoisting frame to the bottom of the hoisting frame is greater than the vertical height of the forming machine.
The mechanism can also comprise a winch, and the other end of the traction rope bypasses the overhanging end of the hoisting frame to be connected with the winch.
The technical scheme of the invention has the following advantages:
A. according to the wall panel vertical forming and mounting combined mechanism, the discharge port of the wall panel forming machine is vertically arranged, so that the forming direction and the mounting direction of the wall panel are consistent, the wall panel does not need to be turned over in the air, and the number of field mounting workers and the labor intensity are reduced. The upper end of the wall surface is provided with a cantilever type hoisting frame which can be hoisted and adjusted to the height and the horizontal position between the outlet of the forming machine and the installation position.
B. The invention adopts site operation, one-time standard forming and installation, and can save the working hours by more than 70%.
Drawings
In order to more clearly illustrate the embodiments of the present invention, the drawings which are needed to be used in the embodiments will be briefly described below, and it is apparent that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained from the drawings without inventive labor to those skilled in the art.
Fig. 1 is a schematic view of the overall structure of the vertical molding, mounting and combining mechanism of the wall panel.
The labels in the figure are as follows:
1-a forming machine; 2-steel coil; 3-a traction rope; 4-hoisting frame; 5-a wall panel; 6-steering wheel.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection can be mechanical connection or electrical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention provides a vertical installation and construction method of a wall panel, which comprises the following steps:
step one, vertically arranging a forming machine on the ground of a wall surface to be installed, and arranging a discharge port of the forming machine upwards;
step two, arranging a hoisting frame above the wall surface to be installed, arranging a pulley on the hoisting frame, arranging a traction rope on the hoisting frame, guiding the traction rope through the pulley, and enabling one end of the traction rope to fall to a discharge hole of the forming machine;
placing a steel coil at the position of a feeding hole of the forming machine, and inputting one end of a steel plate on the steel coil to the feeding hole of the forming machine;
fourthly, manufacturing the steel plate into a wall panel through a forming machine, and outputting the wall panel from a discharge hole of the wall panel;
connecting one end of a traction rope with the formed wall panel, and lifting the wall panel along the wall surface to be installed;
and step six, after the length of the wall panel reaches the required requirement, cutting off the steel coil steel plate at the discharge port of the forming machine, and hoisting the prepared wall panel to the wall surface installation position for fixing through the hoisting frame.
In order to reduce labor force, the other end of the traction rope is connected with a winch, and the winch drives the traction rope to drive the formed wall panel to be hoisted.
As shown in fig. 1, the invention also provides a vertical forming and mounting combination mechanism for a wall panel, which comprises a forming machine 1, a steel coil 2, a traction rope 3 and a hoisting frame 4, wherein the forming machine 1 is arranged on the ground of a wall surface to be mounted, a discharge hole of the forming machine 1 is upward and is parallel to the wall surface to be mounted, the steel coil 2 is arranged at a feed inlet of the forming machine 1, the hoisting frame 4 is arranged above the wall surface to be mounted in an overhanging manner, a steel plate on the steel coil 2 enters the forming machine 1 to be formed into a required wall panel 5, one end of the traction rope 3 is detachably and fixedly connected with the upper end of the formed wall panel 5, the other end of the traction rope 3 bypasses the overhanging end of the hoisting frame 4 to be connected with the hoisting frame 4, the vertically formed wall panel 5 is pulled upwards through the traction rope 3, and the wall panel 5 is hoisted to the. According to the vertical forming and mounting combined mechanism for the wall panel, the discharge hole of the wall panel forming machine is vertically arranged, so that the forming direction and the mounting direction of the wall panel are consistent, the wall panel does not need to be turned over in the air, and the number of field mounting workers and the labor intensity are reduced. The upper end of the wall surface is provided with a cantilever type hoisting frame which can be hoisted and adjusted to the height and the horizontal position between the outlet of the forming machine and the installation position. The forming machine 1 of the present invention is a commercially available product in the prior art, and can select forming machine equipment matched with the product according to different specific projects and requirements of owners, such as: the 10-130 and 910 wall panel forming machine for parking space is not described in detail herein.
Further, the forming machine 1 is parallel to the wall surface to be installed, and a plate cutting device is arranged at the discharge port end of the forming machine 1. A steering wheel 6 is arranged between the steel coil 2 and the forming machine 1, and the steel plate uncoiled on the steel coil 2 enters the forming machine 1 after passing through the steering wheel 6. The height from the overhanging end of the hoisting frame 4 to the bottom of the hoisting frame 4 is greater than the vertical height of the forming machine 1.
The one end that haulage rope 3 and shingle nail 5 are connected hangs the double-layered hook of taking self-locking function, and when the steel sheet just rolled out make-up machine 1 after the shaping, by the personnel on ground will hang the double-layered hook self-locking on shingle nail 5 tip, along with make-up machine 1 constantly goes out the board, with shingle nail 5 perpendicular the more than eaves mouth position of transferring.
Hoist and mount frame 4 is the formula hoist engine stand platform of encorbelmenting, and when the shingle nail length of needs installation is shorter and weight is lighter, can adopt the manual work to promote the shingle nail through haulage rope 3, and when the shingle nail length of needs installation is longer and weight is heavier, can walk around the end of encorbelmenting of hoist and mount frame 4 at the other end of haulage rope 3 and be connected with the hoist engine, promotes the wall position of needs installation with the shingle nail with the help of machinery.
The wall panel installation device is simple in structure, the used equipment is formed by modifying the existing equipment sold in the market, the defects of the existing wall panel installation technology are effectively overcome through field adjustment and combination, and the modification cost is low. The invention adopts site operation, one-time standard forming and installation, and can save the working hours by more than 70%.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are intended to be within the scope of the invention.
Claims (8)
1. A vertical installation and construction method of a wall panel is characterized by comprising the following steps:
step one, vertically arranging a forming machine on the ground of a wall surface to be installed, and arranging a discharge port of the forming machine upwards;
step two, arranging a hoisting frame above the wall surface to be installed, arranging a traction rope on the hoisting frame, and enabling one end of the traction rope to fall to a discharge hole of the forming machine;
placing a steel coil at the position of a feeding hole of the forming machine, and inputting one end of a steel plate on the steel coil to the feeding hole of the forming machine;
fourthly, manufacturing the steel plate into a wall panel through a forming machine, and outputting the wall panel from a discharge hole of the wall panel;
connecting one end of a traction rope with the formed wall panel, and lifting the wall panel along the wall surface to be installed;
and step six, after the length of the wall panel reaches the required requirement, cutting off the steel coil steel plate at the discharge port of the forming machine, and hoisting the prepared wall panel to the wall surface installation position for fixing through the hoisting frame.
2. The method of claim 1, wherein the hoisting frame is provided with a pulley, and the traction rope is guided by the pulley.
3. The vertical installation and construction method of the wall panel as claimed in claim 2, wherein the other end of the pulling rope is connected with a winch, and the formed wall panel is hoisted by driving the pulling rope through the winch.
4. The utility model provides a vertical shaping installation combined mechanism of shingle nail, a serial communication port, the mechanism includes make-up machine (1), coil of strip (2), haulage rope (3) and hoist and mount frame (4), make-up machine (1) sets up at the subaerial of waiting to install wall department, its discharge gate up and with wait to install the wall parallel, coil of strip (2) set up the feed inlet department of make-up machine (1), hoist and mount frame (4) are encorbelmented and are set up in waiting to install the wall top, the steel sheet on coil of strip (2) gets into make-up machine (1) shaping is required shingle nail (5), fixed connection can be dismantled with the upper end of shingle nail (5) after the shaping to the one end of haulage rope (3) and the shaping, the other end of encorbelmenting of hoist and mount frame (4) is connected, through haulage rope (3) with vertical shaping shingle nail (5) upwards pull and lift, and the wall panel (5) is hoisted to the position of the wall surface needing to be installed through the hoisting frame (4).
5. The vertical forming and mounting combined mechanism for the wall panel according to claim 4, characterized in that the forming machine (1) is parallel to the wall surface to be mounted, and a plate cutting device is arranged at a discharge port end of the forming machine (1).
6. The mechanism of claim 5, wherein a steering wheel (6) is further arranged between the steel coil (2) and the forming machine (1), and the uncoiled steel plate of the steel coil (2) enters the feed port of the forming machine (1) through the wheel surface of the steering wheel (6).
7. The vertical profile mounting assembly of shingle according to claim 6, wherein the height of the cantilevered end of the hanger (4) to the bottom of the hanger (4) is greater than the vertical height of the forming machine (1).
8. The assembly mechanism for vertical molding and installation of wall panels as claimed in claim 4, wherein the mechanism further comprises a hoist, and the other end of the traction rope (3) is connected with the hoist by bypassing the overhanging end of the hoisting frame (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010075780.1A CN111255206A (en) | 2020-01-22 | 2020-01-22 | Vertical installation construction method of wall panel and forming installation combination mechanism thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010075780.1A CN111255206A (en) | 2020-01-22 | 2020-01-22 | Vertical installation construction method of wall panel and forming installation combination mechanism thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111255206A true CN111255206A (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010075780.1A Pending CN111255206A (en) | 2020-01-22 | 2020-01-22 | Vertical installation construction method of wall panel and forming installation combination mechanism thereof |
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| CN (1) | CN111255206A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2050211C1 (en) * | 1992-12-03 | 1995-12-20 | Научно-производственное предприятие "МАККРОВ" | Mill for shaping panels |
| CN202401774U (en) * | 2011-12-22 | 2012-08-29 | 中建(长沙)不二幕墙装饰有限公司 | Simple bogie for hoisting unit-type curtain wall plate block |
| CA2894150A1 (en) * | 2012-12-07 | 2014-06-12 | Illinois Tool Works Inc. | Curtain wall panel installation system |
| CN204454402U (en) * | 2014-11-10 | 2015-07-08 | 中国建筑第八工程局有限公司 | Detachable winch hanging apparatus |
| CN204899238U (en) * | 2015-06-29 | 2015-12-23 | 中冶天工集团有限公司 | Unitized curtain wall plate hoist device |
| CN105442772A (en) * | 2015-12-31 | 2016-03-30 | 沈阳三新实业有限公司 | Super-long color steel roof board construction process and tool |
| CN207499467U (en) * | 2017-08-22 | 2018-06-15 | 中国建筑第八工程局有限公司 | A kind of wallboard installing structure |
-
2020
- 2020-01-22 CN CN202010075780.1A patent/CN111255206A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2050211C1 (en) * | 1992-12-03 | 1995-12-20 | Научно-производственное предприятие "МАККРОВ" | Mill for shaping panels |
| CN202401774U (en) * | 2011-12-22 | 2012-08-29 | 中建(长沙)不二幕墙装饰有限公司 | Simple bogie for hoisting unit-type curtain wall plate block |
| CA2894150A1 (en) * | 2012-12-07 | 2014-06-12 | Illinois Tool Works Inc. | Curtain wall panel installation system |
| CN204454402U (en) * | 2014-11-10 | 2015-07-08 | 中国建筑第八工程局有限公司 | Detachable winch hanging apparatus |
| CN204899238U (en) * | 2015-06-29 | 2015-12-23 | 中冶天工集团有限公司 | Unitized curtain wall plate hoist device |
| CN105442772A (en) * | 2015-12-31 | 2016-03-30 | 沈阳三新实业有限公司 | Super-long color steel roof board construction process and tool |
| CN207499467U (en) * | 2017-08-22 | 2018-06-15 | 中国建筑第八工程局有限公司 | A kind of wallboard installing structure |
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Application publication date: 20200609 |
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| RJ01 | Rejection of invention patent application after publication |