CN110983505B - Processing method of textile cotton velvet - Google Patents
Processing method of textile cotton velvet Download PDFInfo
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- CN110983505B CN110983505B CN201911356821.8A CN201911356821A CN110983505B CN 110983505 B CN110983505 B CN 110983505B CN 201911356821 A CN201911356821 A CN 201911356821A CN 110983505 B CN110983505 B CN 110983505B
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- textile
- rod
- cotton velvet
- dust
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- 239000004753 textile Substances 0.000 title claims abstract description 135
- 229920000742 Cotton Polymers 0.000 title claims abstract description 124
- 238000003672 processing method Methods 0.000 title claims abstract description 21
- 239000000428 dust Substances 0.000 claims abstract description 99
- 238000009960 carding Methods 0.000 claims abstract description 22
- 238000004804 winding Methods 0.000 claims description 73
- 230000006835 compression Effects 0.000 claims description 36
- 238000007906 compression Methods 0.000 claims description 36
- 230000001681 protective effect Effects 0.000 claims description 36
- 238000009434 installation Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 244000126211 Hericium coralloides Species 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims 16
- 238000009941 weaving Methods 0.000 description 18
- 238000009987 spinning Methods 0.000 description 8
- 238000001179 sorption measurement Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 230000003139 buffering effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/10—Carding machines with other apparatus, e.g. drafting devices, in integral or closely-associated combination
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to a processing method of textile cotton velvet, which comprises a workbench, two side plates, an unreeling device, a vibrating device, a collecting frame, a carding device and a dust collecting device, wherein the side plates are symmetrically welded at the front and back of the upper end of the workbench, the unreeling device is arranged at the right end of the side plate, the vibrating device is arranged in the middle of the inner side of the side plate, the collecting frame is arranged below the vibrating device, the carding device is arranged at the left side of the vibrating device, the dust collecting device is arranged above the vibrating device, and the dust collecting device is welded on the workbench. The processing method of the textile cotton velvet provided by the invention can solve the problems that when the textile cotton velvet is manually cleaned, the surface scraps of the textile cotton velvet are shaken off, and then the textile cotton velvet is continuously shaken, the dust mixed in the cotton velvet is not thoroughly cleaned due to small manual shaking force, and the existing processing equipment directly sucks dust of the textile cotton velvet, so that the dust in the cotton velvet is not thoroughly cleaned, the surface cotton velvet is not combed, and the cotton velvet is easily bonded into a ball.
Description
Technical Field
The invention relates to the technical field of textile cotton velvet processing, in particular to a processing method of textile cotton velvet.
Background
The textile cotton velvet has soft hand feeling, no pilling, diversified style and better heat retention. The polyester fiber fabric is a popular textile fabric which is popular in two years, is widely suitable for manufacturing overcoat, clothes lining, collar, winter hat and plush toys, and also can be used for the production and processing of products of blankets and bedding articles for indoor decoration and industry, and the textile cotton velvet is formed by weaving polyester fibers by a circular knitting machine, napping, and finally dyeing. In the processing and use process of the textile cotton velvet, due to the characteristic that the lengths of the coarse bristles and the fine fluff are combined, the outer sides of the coarse bristles are easy to stick scraps, more fine dust is easy to accumulate in the fine fluff, and the coarse bristles and the fine fluff are generally required to be cleaned after processing and use.
When the textile cotton velvet is processed and cleaned, the following problems often exist:
(1) when the textile lint is processed and cleaned manually, the scraps adhered to the surface of the textile lint are shaken off manually in the processing and cleaning processes, and then the textile lint is shaken continuously, so that dust mixed in the textile lint falls off;
(2) when the processing equipment for the textile cotton velvet is adopted to process and clean the textile cotton velvet, the existing processing equipment usually and directly carries out dust absorption on the textile cotton velvet, so that the dust mixed with the textile cotton velvet is not thoroughly cleaned, the cotton velvet on the surface of the textile cotton velvet is not combed, the cotton velvet is easily bonded into a group, and the appearance of the textile cotton velvet is influenced.
In order to make up for the defects of the prior art, the invention provides a processing method of textile cotton velvet.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: a processing method of textile cotton velvet comprises the following specific steps:
s1, feeding: manually taking down the feeding rod, manually placing the coiled textile cotton velvet on the feeding rod, then installing the feeding rod between the front side installation plate and the rear side installation plate, and manually installing the outer end of the textile cotton velvet on the coiling rod after bypassing the supporting mechanism;
s2, shaking off dust: the cam extrudes the sliding plate through the rotation of the vibrating motor, so that the vibrating rod is lifted, and larger dust in the spinning cotton velvet is shaken off;
s3, carding cotton velvet: after dust shakes, the notch disc drives the grooved wheel to rotate intermittently through rotation of the winding motor, so that the winding rod rotates to wind the textile cotton velvet, and in the process of winding the textile cotton velvet by the winding rod, the mounting roller is driven to rotate through rotation of the rotating motor, so that the conical comb teeth comb the textile cotton velvet from top to bottom;
s4, dust collection: after carding, the air pump drives the extending end of the air cylinder to descend, so that the protective cover is attached to the textile cotton velvet, and the dust collector absorbs and collects dust through the hose;
s5, blanking: after dust collection is finished, the textile cotton velvet is wound into a roll through the winding rod, so that the winding rod is manually taken down, and the textile cotton velvet on the winding rod is collected in a centralized manner;
in the process of processing the textile cotton velvet in the steps S1-S5, the textile cotton velvet is processed by adopting a specifically designed device, the device specifically comprises a workbench, two side plates, an unreeling device, a vibrating device, a collecting frame, a carding device and a dust collecting device, the side plates are symmetrically welded on the left side of the upper end of the workbench in a front-back mode, the unreeling device is arranged at the right end of each side plate, the vibrating device is arranged in the middle of the inner side of each side plate, the collecting frame is arranged below the vibrating device and is arranged on the workbench in a sliding fit mode, the carding device is arranged on the left side of the vibrating device, the dust collecting device is arranged above the vibrating device and is welded on the workbench; wherein:
unwinding device includes intermittent type unwinding mechanism and supporting mechanism, and intermittent type unwinding device installs on workstation upper end right side, and curb plate mid-mounting has supporting mechanism, and intermittent type unwinding mechanism is used for laying and taking off weaving cotton velvet, and struts weaving cotton velvet through supporting mechanism to process it.
The intermittent unwinding mechanism comprises a front side mounting plate, a rear side mounting plate, a connecting plate, a winding motor, a notched disc, a grooved wheel, a winding rod and a feeding rod, wherein the front side mounting plate is welded on the front side of the upper end of a workbench, the rear side of the upper end of the workbench is welded with the rear side mounting plate, the front side mounting plate corresponds to the rear side mounting plate in position, the connecting plate is welded on the upper end of the front side mounting plate, the winding motor is mounted on the connecting plate through a motor mounting plate, the notched disc is welded at the output end of the winding motor, the grooved wheel is arranged on the left side of the notched disc, and is mounted on the front side mounting plate through a bearing, the winding rod is mounted at the rear end of the grooved wheel in a sliding fit manner, the feeding rod is arranged below the winding rod, and is connected between the front side mounting plate and the rear side mounting plate through the feeding rod, the feeding rod is taken down through the manual work, so that the spinning cotton velvet of the lap is placed on the feeding rod, the feeding rod is placed back to the original position through the manual work, the supporting mechanism is bypassed around the outer end of the spinning cotton velvet through the manual work, the spinning cotton velvet is wound on the winding rod, the spinning cotton velvet is rotated through the winding motor after being laid and completed, the notch disc is driven to rotate, the grooved wheel drives the winding rod to rotate intermittently, and the spinning cotton velvet is wound and unwound intermittently.
The vibrating device comprises a fixed plate, a vibrating motor, a cam, a sliding plate, four guide rods, a compression spring and vibrating rods, wherein the fixed plate is welded at the middle part of the inner side of a side plate, the vibrating motor is installed at the upper end of the fixed plate through a motor installation plate, the cam is welded on an output shaft of the vibrating motor, the sliding plate is arranged under the fixed plate, the guide rods are welded at four corners of the upper end of the sliding plate and play a role in limiting and guiding, the upper end of each guide rod is installed on the fixed plate in a sliding fit mode, the compression spring is installed on the outer side of the upper end of each guide rod and plays a role in buffering protection and resetting, the vibrating rods are symmetrically installed at the left and right ends of the lower end of the sliding plate, and are uniformly arranged at the lower end of the sliding plate from front to back, when the vibrating device works, the vibrating motor rotates to drive the cam to extrude the sliding plate, so that the sliding plate vibrates up and down, and then the vibrating rod is driven to vibrate up and down, so that the vibrating rod shakes off larger dust on the spinning cotton velvet.
The carding device comprises an installation column, a rotating motor, an installation roller and a comb tooth mechanism, wherein the installation column is welded on the left side of the front end of a side plate, the rotating motor is installed at the upper end of the installation column through a motor installation plate, the installation roller is welded on an output shaft of the rotating motor and is installed on the inner side of the side plate through a bearing, the comb tooth mechanism is uniformly arranged on the installation roller, and during specific work, textile cotton velvet is intermittently collected and released, is rotated through the rotating motor, so that the installation roller is driven to rotate, and the textile cotton velvet intermittently collected and released by the comb tooth mechanism is carded.
Dust extraction includes the air pump, the U-shaped mounting panel, the cylinder, dust removal mechanism, dust catcher and hose, the air pump passes through threaded connection's mode and installs in the workstation upper end, workstation upper end middle part welding has the U-shaped mounting panel, the cylinder is installed to the inboard upper end of U-shaped mounting panel, link to each other through the trachea between cylinder and the air pump, the end lower extreme welding that stretches out of cylinder has dust removal mechanism, install the dust catcher between U-shaped mounting panel and the erection column, the dust catcher passes through the hose and links to each other with dust removal mechanism, concrete during operation, weaving cotton velvet combs the back, the end that stretches out through air pump drive cylinder descends, thereby make dust removal mechanism descend, make dust removal mechanism lower extreme laminating on weaving cotton velvet, and carry out dust absorption work to weaving cotton velvet through the dust catcher, thereby make the collection of less dust through the hose absorption on the weaving cotton velvet.
As a preferred technical scheme of the invention, the lower end of the collecting frame is symmetrically welded with T-shaped blocks in a front-back mode, the upper end of the workbench is symmetrically provided with T-shaped grooves in a front-back mode, the T-shaped blocks are installed in the T-shaped grooves in a sliding fit mode, the T-shaped blocks and the T-shaped grooves are matched to play a role in limiting and guiding the collecting frame, and when more dust exists in the collecting frame, the collecting frame is pulled out manually, so that the dust in the collecting frame is treated in a centralized manner.
As a preferred technical scheme of the invention, the supporting mechanism comprises six transmission rollers, steering rollers and supporting blocks, the transmission rollers are mounted on the side plates through bearings, the transmission rollers are vertically and symmetrically arranged between the side plates, the steering rollers are mounted at the upper ends of the right sides of the side plates through the bearings, the supporting blocks are welded in the middle of the left sides of the side plates and located between the transmission rollers, and the supporting blocks play supporting and limiting roles.
As a preferred technical scheme of the invention, the comb tooth mechanism comprises an installation block, conical comb teeth and a connecting spring, the installation block is welded on the outer wall of an installation roller, the conical comb teeth are installed inside the installation block through a pin shaft, the conical comb teeth are connected with the installation block through the connecting spring, the connecting spring plays roles of buffering protection and resetting, and during specific work, the installation roller is driven to rotate through rotation of a rotating motor, so that the conical comb teeth comb intermittently collected and released textile cotton velvet from top to bottom, and during carding, the conical comb teeth rotate under stress during carding, so that the cotton velvet on the textile cotton velvet is prevented from being pulled off during carding.
As a preferred technical scheme of the invention, the dust removing mechanism comprises a protective cover, a compression roller and two compression bar branch chains, the upper end of the protective cover is arranged on the extending end of an air cylinder, the compression roller is evenly arranged at the lower end of the inner side of the protective cover from left to right, the compression bar branch chains are symmetrically arranged at the left side and the right side of the protective cover, when the dust removing mechanism works, the protective cover is driven to descend by the air cylinder so as to be attached to the textile lint, so that the dust collector can collect dust to the textile lint, the textile lint is supported and limited by the compression roller during dust collection, the textile lint is prevented from being upwards sucked by the dust collector during dust collection, the protective cover is completely attached to the textile lint, the textile lint is stuck due to adsorption and attachment, the winding rod can not intermittently receive and release the textile lint, and the compression bar branch chains are manually pressed when the textile lint adsorption and attachment cause the sticking, so that the protective cover is separated from the textile cotton velvet, thereby ensuring the normal operation of dust collection work.
According to the preferable technical scheme, the compression rod branched chain comprises a compression rod, a compression plate and a reset spring, the compression rod is installed on the protective cover in a sliding fit mode, a round ball is arranged at the lower end of the compression rod, the round ball arranged at the lower end of the compression rod prevents the compression rod from scratching textile lint, the compression rod is symmetrically arranged on the left side and the right side of the compression roller, the compression plate is welded at the upper end of the compression rod, the compression rod is evenly arranged at the lower end of the compression plate from front to back, the reset spring is arranged on the outer side of the upper end of the compression rod, when the textile lint is stuck due to adsorption, the compression plate is pressed manually, the reset spring is extruded by the compression plate to move downwards, the textile lint is separated from the protective cover through the compression rod, normal operation of dust collection work is guaranteed, and after the protective cover is separated from the textile lint, the compression plate is loosened, and the reset spring drives the compression rod and the compression plate to reset.
According to a preferable technical scheme, the lower ends of the inner sides of the front side mounting plate and the rear side mounting plate are respectively provided with an L-shaped sliding groove, the feeding rod is installed in the L-shaped sliding grooves in a sliding fit mode, the left side of the upper end of the front side mounting plate is provided with a round hole, the front end of the winding rod is installed in the round hole in a sliding fit mode, the upper end of the inner side of the rear side mounting plate is provided with a U-shaped groove, the rear end of the winding rod is installed in the U-shaped groove in a sliding fit mode, during feeding, the feeding rod is manually taken down through the L-shaped sliding grooves, textile lint is placed on the feeding rod, during blanking, the rear end of the winding rod is manually lifted up along the U-shaped groove, the front end of the winding rod is separated from the round hole, and the textile lint after dust removal is taken down and collected.
As a preferred technical scheme, the rear end of the grooved wheel is provided with a cross block, the front end of the winding rod is provided with a cross groove, the cross block is installed in the cross groove in a clamping mode, and when the rear end of the winding rod is placed in the U-shaped groove, the cross groove at the front end of the winding rod is clamped on the cross block at the rear end of the grooved wheel, so that the grooved wheel drives the winding rod to rotate intermittently. And the cross block is matched with the cross groove, so that the winding rod is convenient to take down and mount.
According to the preferable technical scheme, the balls are symmetrically arranged at the front end and the rear end of the lower side of the protective cover, and are attached to the textile cotton velvet, so that the winding rod can still drive the textile cotton velvet to be wound intermittently when the protective cover is slightly attached to the textile cotton velvet.
Compared with the prior art, the invention has the following advantages:
1. the invention provides a processing method of textile cotton velvet, which comprises the steps of vibrating the textile cotton velvet to shake off larger sticky scraps in the cotton velvet, carding the textile cotton velvet to enable the cotton velvet on the surface of the textile cotton velvet to be smooth, and finally performing dust absorption on the textile cotton velvet to absorb the sticky scraps on the surface layer and dust on the inner layer of the textile cotton velvet, so that the textile cotton velvet is bright and clean in appearance and clean in interior;
2. according to the processing method of the textile cotton velvet, the textile cotton velvet is combed from top to bottom through the tapered comb teeth, so that the tapered comb teeth separate cotton velvet bonding parts, the cotton velvet is smooth and smooth, the tapered comb teeth can rotate under stress in the combing process, the cotton velvet on the textile cotton velvet is prevented from being pulled down by the tapered comb teeth, the cotton velvet is supported and limited by the supporting blocks, and the situation that the cotton velvet cannot be combed by the tapered comb teeth is avoided;
3. according to the processing method of the textile cotton velvet, the textile cotton velvet is supported and limited through the arranged compression roller, the textile cotton velvet is prevented from being sucked upwards, the protective cover is completely attached to the textile cotton velvet, the textile cotton velvet is stuck due to adsorption and attachment, and the textile cotton velvet is separated from the protective cover through the arranged compression rod, so that normal operation of dust collection is guaranteed;
4. according to the processing method of the textile cotton velvet, the balls are attached to the textile cotton velvet through the balls arranged on the lower side of the protective cover, so that the winding rod can still drive the textile cotton velvet to be wound intermittently when the protective cover is slightly attached to the textile cotton velvet.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view (from front to back) of the present invention;
FIG. 4 is a schematic perspective view of the vibrating device of the present invention;
FIG. 5 is a schematic plan view of the vibrating device of the present invention;
FIG. 6 is a partial cross-sectional view of the protective shield of the present invention;
fig. 7 is an enlarged view of the portion of fig. 3 according to the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 7.
A processing method of textile cotton velvet comprises the following specific steps:
s1, feeding: the feeding rod 318 is manually taken down, and after the coiled textile cotton velvet is manually placed on the feeding rod 318, the feeding rod 318 is installed back between the front side installation plate 311 and the rear side installation plate 312, and the outer end of the textile cotton velvet is manually installed on the winding rod 317 after bypassing the supporting mechanism 32;
s2, shaking off dust: the cam 43 extrudes the sliding plate 44 through the rotation of the vibration motor 42, so that the vibration rod 47 is lifted, and larger dust in the textile lint is shaken off;
s3, carding cotton velvet: after the dust shakes, the notch disc drives the grooved pulley 316 to rotate intermittently through rotation of the winding motor 314, so that the winding rod 317 rotates to wind the textile cotton velvet, and in the process that the winding rod 317 winds the textile cotton velvet, the rotating motor 62 rotates to drive the mounting roller 63 to rotate, so that the conical comb teeth 642 comb the textile cotton velvet from top to bottom;
s4, dust collection: after carding, the air pump 71 drives the extending end of the air cylinder 73 to descend, so that the protective cover 741 is attached to the textile lint, and the dust collector 75 absorbs and collects the dust through the hose 76;
s5, blanking: after dust collection is completed, the textile cotton velvet is wound into a roll through the winding rod 317, so that the winding rod 317 is manually taken down, and the textile cotton velvet on the winding rod 317 is collected in a centralized manner;
in the process of processing textile cotton velvet in the steps S1-S5, the textile cotton velvet is processed by adopting a device with specific design, the device specifically comprises a workbench 1, two side plates 2, an unreeling device 3, a vibrating device 4, a collecting frame 5, a carding device 6 and a dust collecting device 7, the side plates 2 are symmetrically welded on the left side of the upper end of the workbench 1 from front to back, the unreeling device 3 is arranged at the right end of each side plate 2, the vibrating device 4 is arranged in the middle of the inner side of each side plate 2, the collecting frame 5 is arranged below the vibrating device 4, the collecting frame 5 is arranged on the workbench 1 in a sliding fit mode, the carding device 6 is arranged on the left side of the vibrating device 4, the dust collecting device 7 is arranged above the vibrating device 4, and the dust collecting device 7 is welded on the workbench 1; wherein:
The intermittent unwinding mechanism 31 comprises a front side mounting plate 311, a rear side mounting plate 312, a connecting plate 313, a winding motor 314, a notched disc, a grooved pulley 316, a winding rod 317 and a feeding rod 318, wherein the front side mounting plate 311 is welded on the front side of the upper end of the workbench 1, the rear side mounting plate 312 is welded on the rear side of the upper end of the workbench 1, the front side mounting plate 311 corresponds to the rear side mounting plate 312 in position, the connecting plate 313 is welded on the upper end of the front side mounting plate 311, the winding motor 314 is mounted on the connecting plate 313 through the motor mounting plate, the notched disc is welded on the output end of the winding motor 314, the grooved pulley 316 is arranged on the left side of the notched disc, the grooved pulley 316 is mounted on the front side mounting plate 311 through a bearing, the winding rod 317 is mounted at the rear end of the grooved pulley 316 in a sliding fit manner, the rear end of the winding rod 317 is mounted on the rear side mounting plate 312 in a sliding fit manner, the feeding rod 318 is arranged below the winding rod 317, and link to each other through material loading pole 318 between front side mounting panel 311 and the rear side mounting panel 312, concrete during operation, take off material loading pole 318 through the manual work, thereby place the weaving cotton velvet of lapping at material loading pole 318, and the manual work puts back the original position with material loading pole 318, material loading pole 318 puts back, through the manual work with weaving cotton velvet outer end round supporting mechanism 32, make its winding on receipts winding pole 317, weaving cotton velvet lays and accomplishes the back, it is rotatory through rolling motor 314, thereby it is rotatory to drive the breach disc, make sheave 316 drive receipts winding pole 317 intermittent type rotation, thereby make weaving cotton velvet carry out the intermittent type and receive and release.
The vibrating device 4 comprises a fixed plate 41, a vibrating motor 42, a cam 43, a sliding plate 44, four guide rods 45, a compression spring 46 and a vibrating rod 47, wherein the fixed plate 41 is welded at the middle part of the inner side of the side plate 2, the vibrating motor 42 is installed at the upper end of the fixed plate 41 through a motor mounting plate, the cam 43 is welded on an output shaft of the vibrating motor 42, the sliding plate 44 is arranged under the fixed plate 41, the guide rods 45 are welded at four corners of the upper end of the sliding plate 44 respectively, the guide rods 45 play a role in limiting and guiding, the upper end of the guide rod 45 is installed on the fixed plate 41 in a sliding fit mode, the compression spring 46 is installed at the outer side of the upper end of the guide rod 45, the compression spring 46 plays a role in buffering protection and resetting, the vibrating rods 47 are symmetrically installed at the left and right of the lower end of the sliding plate 44, the vibrating rods 47 are evenly arranged at the lower end of the sliding plate 44 from front to back, and rotate through the vibrating motor 42 during specific work, thereby driving the cam 43 to rotate, so that the cam 43 extrudes the sliding plate 44, and the sliding plate 44 vibrates up and down, and further driving the vibrating rod 47 to vibrate up and down, and further enabling the vibrating rod 47 to shake off larger dust on the spinning cotton velvet.
The dust collection device 7 comprises an air pump 71, a U-shaped mounting plate 72, an air cylinder 73, a dust removal mechanism 74, a dust collector 75 and a hose 76, wherein the air pump 71 is mounted at the upper end of the workbench 1 in a threaded connection mode, the U-shaped mounting plate 72 is welded at the middle part of the upper end of the workbench 1, the air cylinder 73 is mounted at the upper end of the inner side of the U-shaped mounting plate 72, the air cylinder 73 is connected with the air pump 71 through an air pipe, the dust removal mechanism 74 is welded at the lower end of the extending end of the air cylinder 73, the dust collector 75 is mounted between the U-shaped mounting plate 72 and the mounting column 61, the dust collector 75 is connected with the dust removal mechanism 74 through the hose 76, and during specific work, after the textile lint is combed, the extending end of the air cylinder 73 is driven to descend through the air pump 71, thereby making the dust removing mechanism 74 descend, making the lower end of the dust removing mechanism 74 attached on the textile lint, and dust suction work is performed on the textile lint by the dust collector 75 so that small dust on the textile lint is sucked and collected through the hose 76.
The symmetrical welding has T-shaped piece around collecting 5 lower extremes, and the T-shaped groove has been seted up to the symmetry around the 1 upper end of workstation, and the T-shaped piece is installed at the T-shaped inslot through sliding fit's mode, and the cooperation between T-shaped piece and the T-shaped groove plays the effect of spacing direction to collecting 5, and when collecting 5 middle dust was more, will collect 5 outwards pulls out of frame through the manual work to will collect the dust centralized processing in the frame 5.
The supporting mechanism 32 comprises six transmission rollers 321, steering rollers 322 and supporting blocks 323, the transmission rollers 321 are installed on the side plates 2 through bearings, the transmission rollers 321 are symmetrically arranged between the side plates 2 up and down, the steering rollers 322 are installed at the upper ends of the right sides of the side plates 2 through the bearings, the supporting blocks 323 are welded in the middle of the left sides of the side plates 2, the supporting blocks 323 are located between the transmission rollers 321, the supporting blocks 323 play supporting and limiting roles, in specific work, textile lint is bypassed around the transmission rollers 321 and the supporting blocks 323 through manpower, the outer ends of the textile lint are arranged on the winding rod 317 after being reversed through the steering rollers 322, and therefore the winding rod 317 conducts intermittent winding and unwinding on the textile lint.
The comb tooth mechanism 64 comprises an installation block 641, conical comb teeth 642 and a connecting spring 643, the installation block 641 is welded on the outer wall of the installation roller 63, the conical comb teeth 642 are installed inside the installation block 641 through pin shafts, the conical comb teeth 642 are connected with the installation block 641 through the connecting spring 643, the connecting spring 643 plays roles in buffering protection and resetting, and during specific work, the installation roller 63 is driven to rotate through rotation of the rotating motor 62, so that the conical comb teeth 642 comb intermittently stored textile lint from top to bottom, and during combing, the textile lint is forced to rotate when being combed through the conical comb teeth 642, and the textile lint is prevented from being torn down by the conical comb teeth 642 during combing.
The dust removing mechanism 74 comprises a protective cover 741, a pressure roller 742 and two pressure bar branch chains 743, the upper end of the protective cover 741 is mounted at the extending end of the air cylinder 73, the pressure roller 742 is uniformly mounted at the lower end of the inner side of the protective cover 741 from left to right, the pressure bar branch chains 743 are symmetrically arranged at the left side and the right side of the protective cover 741, during specific work, the protective cover 741 is driven to descend by the air cylinder 73, so that the protective cover 741 is attached to the textile lint, and therefore the dust collector 75 can collect dust from the textile lint, during dust collection, the textile lint is supported and limited by the pressure roller 742, the textile lint is prevented from being sucked upwards by the dust collector 75 during dust collection, the protective cover 741 is completely attached to the textile lint, the textile lint is stuck due to adsorption, the winding rod 317 cannot intermittently receive and release the textile lint, and when the textile lint adsorption sticking causes the textile lint to be stuck, the pressure bar branch chains 743 are manually pressed, so that the protective cover 741 is separated from the textile lint, thereby ensuring normal operation of dust suction work.
The depression bar branch 743 includes depression bar 7431, clamp plate 7432 and reset spring 7433, depression bar 7431 installs on safety cover 741 through sliding fit's mode, depression bar 7431 lower extreme is provided with the ball, and depression bar 7431 bilateral symmetry sets up in the compression roller 742 left and right sides, the welding of depression bar 7431 upper end has clamp plate 7432, clamp plate 7432 lower extreme evenly is provided with depression bar 7431 from the past backward, depression bar 7431 upper end outside is provided with reset spring 7433, in concrete during operation, when weaving cotton velvet adsorbs the laminating and leads to the card to die, through artifical pressure clamp plate 7432, make clamp plate 7432 extrusion reset spring 7433 downstream, thereby make depression bar 7431 with weaving cotton velvet from safety cover 741 separation, guarantee dust absorption work ability normal operating, safety cover 741 and weaving cotton velvet separate the back, loosen clamp plate 7432, make reset spring 7433 drive depression bar 7431 and clamp plate 7432 reset.
L-shaped sliding grooves are formed in the lower ends of the front side mounting plate 311 and the inner side of the rear side mounting plate 312, the feeding rod 318 is mounted in the L-shaped sliding grooves in a sliding fit mode, a round hole is formed in the left side of the upper end of the front side mounting plate 311, the front end of the winding rod 317 is mounted in the round hole in a sliding fit mode, a U-shaped groove is formed in the upper end of the inner side of the rear side mounting plate 312, the rear end of the winding rod 317 is mounted in the U-shaped groove in a sliding fit mode, during feeding, the feeding rod 318 is manually taken down through the L-shaped sliding grooves, textile lint is mounted on the feeding rod 318, during discharging, the rear end of the winding rod 317 is lifted upwards along the U-shaped groove through manual work, the front end of the winding rod 317 is separated from the round hole, and the textile lint after dust removal is combed is collected.
The rear end of the grooved wheel 316 is provided with a cross block, the front end of the winding rod 317 is provided with a cross groove, the cross block is installed in the cross groove in a clamping mode, when the rear end of the winding rod 317 is placed in the U-shaped groove, the cross groove at the front end of the winding rod 317 is clamped on the cross block at the rear end of the grooved wheel 316, and therefore the grooved wheel 316 drives the winding rod 317 to rotate intermittently. And the cross block is matched with the cross groove, so that the winding rod 317 can be conveniently taken down and installed.
Balls are symmetrically arranged at the front end and the rear end of the lower side of the protective cover 741 and are attached to the textile cotton velvet through the balls, so that the textile cotton velvet can still be intermittently wound by the winding rod 317 when the protective cover 741 is slightly attached to the textile cotton velvet.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A processing method of textile cotton velvet is characterized in that: the specific processing method comprises the following steps:
s1, feeding: the feeding rod (318) is manually taken down, and after the coiled textile cotton velvet is manually placed on the feeding rod (318), the feeding rod (318) is installed back between the front side installation plate (311) and the rear side installation plate (312), and the outer end of the textile cotton velvet is manually installed on the coiling rod (317) after bypassing the supporting mechanism (32);
s2, shaking off dust: the cam (43) extrudes the sliding plate (44) through the rotation of the vibration motor (42), so that the vibration rod (47) is lifted, and larger dust in the textile cotton velvet is shaken off;
s3, carding cotton velvet: after dust shakes, the winding motor (314) rotates to enable the notched disc to drive the grooved pulley (316) to rotate intermittently, so that the winding rod (317) rotates to wind textile cotton velvet, and in the process that the winding rod (317) winds the textile cotton velvet, the rotating motor (62) rotates to drive the mounting roller (63) to rotate, so that the conical comb teeth (642) comb the textile cotton velvet from top to bottom;
s4, dust collection: after carding, the air pump (71) drives the extending end of the air cylinder (73) to descend, so that the protective cover (741) is attached to the textile lint, and the dust collector (75) absorbs and collects dust through the hose (76);
s5, blanking: after dust collection is finished, the textile cotton velvet is wound into a roll through the winding rod (317), so that the winding rod (317) is manually taken down, and the textile cotton velvet on the winding rod (317) is collected in a centralized manner;
in the processing process of the textile lint in the steps S1-S5, the textile lint is processed by using a specially designed device, which specifically comprises a workbench (1), two side plates (2), an unreeling device (3), a vibrating device (4), a collecting frame (5), a carding device (6) and a dust collecting device (7), and is characterized in that: the carding machine is characterized in that side plates (2) are symmetrically welded to the front and back of the left side of the upper end of the workbench (1), an unwinding device (3) is arranged at the right end of each side plate (2), a vibrating device (4) is mounted in the middle of the inner side of each side plate (2), a collecting frame (5) is arranged below each vibrating device (4), each collecting frame (5) is mounted on the workbench (1) in a sliding fit mode, a carding device (6) is mounted on the left side of each vibrating device (4), a dust suction device (7) is arranged above each vibrating device (4), and each dust suction device (7) is welded to the workbench (1); wherein:
the unwinding device (3) comprises an intermittent unwinding mechanism (31) and a supporting mechanism (32), the intermittent unwinding mechanism (3) is arranged on the right side of the upper end of the workbench (1), and the supporting mechanism (32) is arranged in the middle of the side plate (2);
the intermittent unwinding mechanism (31) comprises a front side mounting plate (311), a rear side mounting plate (312), a connecting plate (313), a winding motor (314), a notched disc, a grooved wheel (316), a winding rod (317) and a feeding rod (318), wherein the front side mounting plate (311) is welded on the front side of the upper end of the workbench (1), the rear side mounting plate (312) is welded on the rear side of the upper end of the workbench (1), the front side mounting plate (311) corresponds to the rear side mounting plate (312), the connecting plate (313) is welded on the upper end of the front side mounting plate (311), the winding motor (314) is installed on the connecting plate (313) through a motor mounting plate, the notched disc is welded on the output end of the winding motor (314), the grooved wheel (316) is arranged on the left side of the notched disc, the grooved wheel (316) is installed on the front side mounting plate (311) through a bearing, the winding rod (317) is installed at the rear end of the grooved wheel (316) in a sliding fit mode, the rear end of the winding rod (317) is arranged on the rear side mounting plate (312) in a sliding fit mode, a feeding rod (318) is arranged below the winding rod (317), and the front side mounting plate (311) is connected with the rear side mounting plate (312) through the feeding rod (318);
the vibrating device (4) comprises a fixed plate (41), a vibrating motor (42), a cam (43), a sliding plate (44), four guide rods (45), a compression spring (46) and vibrating rods (47), wherein the fixed plate (41) is welded in the middle of the inner side of the side plate (2), the vibrating motor (42) is installed at the upper end of the fixed plate (41) through a motor mounting plate, the cam (43) is welded on an output shaft of the vibrating motor (42), the sliding plate (44) is arranged under the fixed plate (41), the guide rods (45) are welded at four corners of the upper end of the sliding plate (44), the upper end of each guide rod (45) is installed on the fixed plate (41) in a sliding fit mode, the compression spring (46) is installed on the outer side of the upper end of each guide rod (45), and the vibrating rods (47) are symmetrically installed at the left and right of the lower end of each sliding plate (44), the vibrating rods (47) are uniformly arranged at the lower end of the sliding plate (44) from front to back;
the carding device (6) comprises a mounting column (61), a rotating motor (62), a mounting roller (63) and a comb tooth mechanism (64), wherein the mounting column (61) is welded on the left side of the front end of the side plate (2), the rotating motor (62) is mounted at the upper end of the mounting column (61) through a motor mounting plate, the mounting roller (63) is welded on an output shaft of the rotating motor (62), the mounting roller (63) is mounted on the inner side of the side plate (2) through a bearing, and the comb tooth mechanism (64) is uniformly arranged on the mounting roller (63);
the dust collection device (7) comprises an air pump (71), a U-shaped mounting plate (72), an air cylinder (73), a dust collection mechanism (74), a dust collector (75) and a hose (76), the air pump (71) is mounted at the upper end of the workbench (1) in a threaded connection mode, the U-shaped mounting plate (72) is welded in the middle of the upper end of the workbench (1), the air cylinder (73) is mounted at the upper end of the inner side of the U-shaped mounting plate (72), the air cylinder (73) is connected with the air pump (71) through an air pipe, the dust collection mechanism (74) is welded at the lower end of the extending end of the air cylinder (73), the dust collector (75) is mounted between the U-shaped mounting plate (72) and the mounting column (61), and the dust collector (75) is connected with the dust collection mechanism (74) through the hose (76);
the comb tooth mechanism (64) comprises an installation block (641), conical comb teeth (642) and a connecting spring (643), the installation block (641) is welded on the outer wall of the installation roller (63), the conical comb teeth (642) are installed inside the installation block (641) through pin shafts, and the conical comb teeth (642) are connected with the installation block (641) through the connecting spring (643).
2. A textile lint processing method as recited in claim 1, further comprising: the front and back symmetrical welding of the lower end of the collecting frame (5) is provided with T-shaped blocks, the front and back symmetrical welding of the upper end of the workbench (1) is provided with T-shaped grooves, and the T-shaped blocks are arranged in the T-shaped grooves in a sliding fit mode.
3. A textile lint processing method as recited in claim 1, further comprising: supporting mechanism (32) include six transmission roller (321), turn to roller (322) and supporting shoe (323), and transmission roller (321) pass through the bearing and install on curb plate (2), and transmission roller (321) longitudinal symmetry arranges between curb plate (2), and turn to roller (322) are installed through the bearing in curb plate (2) right side upper end, and curb plate (2) left side middle part welding has supporting shoe (323), and supporting shoe (323) are located between transmission roller (321).
4. A textile lint processing method as recited in claim 1, further comprising: the dust removing mechanism (74) comprises a protective cover (741), a pressing roller (742) and two pressing rod branched chains (743), the upper end of the protective cover (741) is installed at the extending end of the air cylinder (73), the pressing roller (742) is evenly installed at the lower end of the inner side of the protective cover (741) from left to right, and the pressing rod branched chains (743) are symmetrically arranged on the left side and the right side of the protective cover (741).
5. The textile linter processing method according to claim 4, characterized in that: the pressing rod branched chain (743) comprises a pressing rod (7431), a pressing plate (7432) and a reset spring (7433), the pressing rod (7431) is installed on the protective cover (741) in a sliding fit mode, the lower end of the pressing rod (7431) is provided with a round ball, the pressing rod (7431) is arranged on the left side and the right side of the pressing roller (742) in a bilateral symmetry mode, the pressing plate (7432) is welded to the upper end of the pressing rod (7431), the pressing rod (7431) is evenly arranged at the lower end of the pressing plate (7432) from the front to the back, and the reset spring (7433) is arranged on the outer side of the upper end of the pressing rod (7431).
6. A textile lint processing method as recited in claim 1, further comprising: l shape sliding tray has all been seted up to front side mounting panel (311) and rear side mounting panel (312) inboard lower extreme, and material loading pole (318) are installed in L shape sliding tray through sliding fit's mode, and the round hole has been seted up on front side mounting panel (311) upper end left side, and the rolling rod (317) front end is installed in the round hole through sliding fit's mode, and has seted up the U-shaped groove on rear side mounting panel (312) inboard upper end, and the rolling rod (317) rear end is installed in the U-shaped groove through sliding fit's mode.
7. A textile lint processing method as recited in claim 1, further comprising: the rear end of the grooved wheel (316) is provided with a cross block, the front end of the winding rod (317) is provided with a cross groove, and the cross block is installed in the cross groove in a clamping mode.
8. The textile linter processing method according to claim 4, characterized in that: balls are symmetrically arranged at the front end and the rear end of the lower side of the protective cover (741).
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CN201911356821.8A CN110983505B (en) | 2019-12-25 | 2019-12-25 | Processing method of textile cotton velvet |
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CN201911356821.8A CN110983505B (en) | 2019-12-25 | 2019-12-25 | Processing method of textile cotton velvet |
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CN110983505B true CN110983505B (en) | 2021-11-16 |
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CN112442764B (en) * | 2020-11-25 | 2022-12-20 | 德清宏业晶体纤维有限公司 | HY cellucotton's comb and parallel cotton device |
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CH630419A5 (en) * | 1977-08-09 | 1982-06-15 | Platt Saco Lowell Ltd | Textile card |
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CN108265349A (en) * | 2018-02-07 | 2018-07-10 | 陕西通海绒业股份有限公司 | A kind of cashmere separator |
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CN109183341A (en) * | 2018-11-14 | 2019-01-11 | 射阳县汇佳纺织有限公司 | Ironing machine is used in a kind of weaving |
CN109972272A (en) * | 2019-03-21 | 2019-07-05 | 河北盛世锦唐包装有限公司 | A kind of environment-friendly type circular weaving machine |
CN209701908U (en) * | 2019-01-15 | 2019-11-29 | 莆田市城厢区任西贸易有限公司 | A kind of textile cloth production cleaning plant with dedusting function |
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Publication number | Priority date | Publication date | Assignee | Title |
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CH630419A5 (en) * | 1977-08-09 | 1982-06-15 | Platt Saco Lowell Ltd | Textile card |
CN206359772U (en) * | 2016-12-21 | 2017-07-28 | 天津冠雅地毯有限公司 | Carpet carding machine |
CN207430668U (en) * | 2017-08-23 | 2018-06-01 | 南阳市建设工程质量监督检验站 | A kind of efficient drum type sand screening machine |
CN108265349A (en) * | 2018-02-07 | 2018-07-10 | 陕西通海绒业股份有限公司 | A kind of cashmere separator |
CN208183145U (en) * | 2018-05-21 | 2018-12-04 | 福州市长乐区三互信息科技有限公司 | A kind of efficient impurity elimination dedusting spinning carding machine |
CN109183341A (en) * | 2018-11-14 | 2019-01-11 | 射阳县汇佳纺织有限公司 | Ironing machine is used in a kind of weaving |
CN209701908U (en) * | 2019-01-15 | 2019-11-29 | 莆田市城厢区任西贸易有限公司 | A kind of textile cloth production cleaning plant with dedusting function |
CN109972272A (en) * | 2019-03-21 | 2019-07-05 | 河北盛世锦唐包装有限公司 | A kind of environment-friendly type circular weaving machine |
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