CN110865086B - Automatic machine for rotationally sequencing wire cores - Google Patents
Automatic machine for rotationally sequencing wire cores Download PDFInfo
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- CN110865086B CN110865086B CN201911186197.1A CN201911186197A CN110865086B CN 110865086 B CN110865086 B CN 110865086B CN 201911186197 A CN201911186197 A CN 201911186197A CN 110865086 B CN110865086 B CN 110865086B
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- 238000012163 sequencing technique Methods 0.000 title claims abstract description 11
- 238000012937 correction Methods 0.000 claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 1
- NCYVXEGFNDZQCU-UHFFFAOYSA-N nikethamide Chemical compound CCN(CC)C(=O)C1=CC=CN=C1 NCYVXEGFNDZQCU-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 230000007246 mechanism Effects 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 abstract description 2
- 238000006073 displacement reaction Methods 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005622 photoelectricity Effects 0.000 description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
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Abstract
The invention discloses a wire core rotating sequencing automaton; the wire rod positioning device comprises a wire rod positioning assembly, a rotary clamping correction integral shifting assembly, a CCD detection wire core assembly, a wire core sequence correction assembly and the like. According to the invention, through a series of action processes of wire positioning, rotary clamping correction integral displacement, CCD (charge coupled device) wire core detection, wire core sequence correction and the like, the sequence of the wire cores in the production of the wire rod can be kept unchanged, so that the mechanism achieves the functionality and accuracy required by equipment, the labor is saved in the aspect of resources, the cost is reduced, and the working efficiency is improved. The hidden danger caused by human factors is reduced in the aspect of safety.
Description
Technical Field
The invention belongs to the field of machinery, and particularly relates to a wire core rotating sorting automaton.
Background
The conventional wire core sequence positioning measures of the wire commonly used at the present stage have manual positioning and non-intelligent CCD detection, but all the measures have problems, specifically as follows:
1. the manual locating and manual identification locating process is characterized in that the sequence locating of the wire cores is determined manually by means of naked eyes, the sequence is found to be abnormal, manual correction is carried out, the position cannot be accurate, and the operation can only be judged and carried out through subjective feeling of people. Such results are clearly not optimal.
The disadvantages are as follows: the labor is consumed, the sequence cannot be confirmed accurately in a short time, the production speed is seriously influenced, and the effect is limited. And manual correction cannot be accurately performed on the core wire sequence of the wire rod, and the reject ratio of final production has great influence. There is also a large risk factor in terms of safety. (manual modification may touch the machine and cause injury, looking at the core for a long time may cause a stunning effect.
2. And (3) detection of the non-intelligent CCD: the sequence of the wire cores in the wire rod is detected through the CCD, then detected sequence information is fed back to the display, and then the sequence is corrected through manual work to be positioned.
The disadvantages are as follows: the non-intelligent CCD detects the sinle silk order and can only judge the arrangement order of core, gives the display information, can't compensate rotation angle, and the function is comparatively single, and the limitation is big, and non-intelligent CCD must cooperate the manual work just can accomplish production processes.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and discloses a wire core rotating sequencing automaton; the wire rod positioning device comprises a wire rod positioning assembly, a rotary clamping correction integral shifting assembly, a CCD detection wire core assembly, a wire core sequence correction assembly and the like. According to the invention, through a series of action processes of wire positioning, rotary clamping correction integral displacement, CCD (charge coupled device) wire core detection, wire core sequence correction and the like, the sequence of the wire cores in the production of the wire rod can be kept unchanged, so that the mechanism achieves the functionality and accuracy required by equipment, the labor is saved in the aspect of resources, the cost is reduced, and the working efficiency is improved. The hidden danger caused by human factors is reduced in the aspect of safety.
The purpose of the invention is realized by the following technical scheme:
a core rotation sequencing automaton comprises a preliminary positioning component 1, a rotary clamping correction integral shifting component 12 and a wire positioning component 14 matched with the preliminary positioning component 1; the rotary clamping correction integral shifting assembly 12 comprises a CCD detection wire core sequence assembly 13 and a translation assembly, and the translation assembly is connected with a wire core sequence correction assembly 15.
In a further improvement, the primary positioning assembly 1 comprises a base 101, two oppositely arranged fixing plates 102 are fixed on the base 101, a fixing plate 104 is connected to the inner side of the fixing plate 102 through a first spring 103, and fixing teeth 105 which are matched with each other are formed on the fixing plate 104.
In a further improvement, the wire positioning assembly 14 comprises a lifting cylinder 205, the lifting cylinder 205 is connected with a clamping jaw cylinder 202, and the clamping jaw cylinder 202 is connected with a clamping jaw 201.
In a further improvement, the lifting cylinder 205 is connected with a clamping jaw cylinder 202 through a connecting plate 206, the lifting cylinder 205 is connected with an aluminum profile 203 through a connecting plate 204, and the aluminum profile 203 is installed on the bottom plate 11.
In a further improvement, the translation assembly comprises a KK module 303, the KK module 303 comprises a motor 302, the motor 302 is mounted on a photoelectric guide rail 304 and is connected with a photoelectric seat 305 through a screw thread of a screw rod, and the photoelectric seat 305 is connected to the photoelectric guide rail 304 in a sliding manner; the photoelectric guide rail 304 is connected with a wire core sequence correction assembly 15.
In a further improvement, the CCD detection core sequence assembly 13 comprises a first mounting plate 306 and a second mounting plate 309 mounted on the base plate 11; first riser 306 and second riser 309; a horizontal plate 308 is fixed on the first vertical plate 306, and the CCD301 is fixed on the horizontal plate 308.
In a further improvement, the core sequence correcting assembly 15 comprises a stretching cylinder 515, and a pressure plate 505 is connected to the stretching cylinder 515; a mounting disc 507 is mounted on the matching pressure plate 505, the mounting disc 507 is connected with a guide post 506, the guide post 506 is connected with a pressing block 502 in a sliding manner, a sliding groove 516 is formed in the mounting disc 507, and a clamping block 509 with a wedge-shaped end part is connected in the sliding groove 516 in a sliding manner; three clamping blocks 509 are provided, and fixing blocks 518 are fixed on the periphery of the mounting disc 507; a second spring 511 is arranged between the fixed block 518 and the clamping block 509; a long hole 519 is formed on the clamping block 509, and a bearing 508 is coupled in the long hole 519 through a rotating shaft 517; a pressing block 520 penetrating through the long hole 519 is fixed on the upper portion, and an arc-shaped groove 521 or an inclined surface matched with the bearing 508 is formed on the pressing block 520; a through hole 510 is formed in the middle of the mounting disc 507, and the bottoms of the clamping blocks 509 enter the through hole 510 to be abutted against each other; the mounting plate 507 is coupled to the mounting plate 504; the stepping motor 501 is connected to the mounting plate 507 via a synchronizing wheel 503.
Drawings
FIG. 1 is a schematic structural diagram of a wire core positioning automaton provided by the present invention;
FIG. 2 is a schematic perspective view of a wire positioning assembly according to the present invention;
FIG. 3 is a perspective view of the rotary clamp alignment gross shift assembly provided by the present invention;
FIG. 4 is a schematic perspective view of the CCD detection line core assembly provided by the present invention;
FIG. 5 is a schematic perspective view of a core rotation correction assembly according to the present invention;
FIG. 6 is a schematic perspective view of the mounting plate;
FIG. 7 is a schematic cross-sectional view of a mounting plate;
FIG. 8 is a schematic perspective view of a press block;
fig. 9 is a schematic structural diagram of a preliminary positioning assembly.
Detailed Description
The present invention will be described in further detail with reference to examples, but the embodiments of the present invention are not limited thereto. As shown in figure 1, the invention relates to a mechanism for intelligently identifying and correcting the sequence of wire cores. The device is characterized by comprising a mounting base plate 11, a rotary clamping correction integral shifting assembly 12, a CCD detection wire core sequence assembly 13, a wire positioning assembly 14 and a wire core sequence correction assembly 15. The rotary clamping correction integral shifting assembly 12 is installed on the bottom plate 11, the CCD detection wire core sequence assembly 13 is installed on the rotary clamping correction integral shifting assembly 12, and the wire positioning assembly and the wire core sequence correction assembly are respectively connected to the rotary clamping correction integral shifting assembly 12.
As shown in fig. 2: the wire positioning assembly comprises a clamping jaw 201, a clamping jaw air cylinder 202, an aluminum profile 203, a connecting plate 204, a lifting air cylinder 205 and a connecting plate 206. The aluminum profile 203 is arranged on the bottom plate, the connecting plate 204 is arranged on the profile 203, the air cylinder 205 is arranged on the connecting plate 204, the connecting plate 206 is locked on the air cylinder 205, the air cylinder 202 is arranged on the connecting plate 206, and the clamping jaw 201 is arranged on the air cylinder 202. When the wire rod is conveyed to the station, the wire rod descends to drive the air cylinder 202, and the air cylinder 202 drives the clamping jaw 201 to clamp the wire rod so that the position of the wire rod is in a standard state.
As shown in fig. 3: the rotary clamping correction integral shifting assembly is fixed on the bottom plate. Mounting plates 306 and 309
Install on the bottom plate, KK module 303 is installed on riser 309, photoelectricity guide rail 304 is installed on 303, photoelectricity seat 305 is installed on 304, 302 is that the motor of KK module is installed on the module, 308 is installed on riser 306, 301CCD installs on 308, the KK module makes whole rotatory clamping correct whole aversion subassembly move to the position with the butt joint of wire rod location. The photoelectric seat on the photoelectric guide rail has certain guide effect to the motion stroke of KK module, can ensure that the position of whole subassembly reaches the most accurate requirement.
A use method of a wire core rotating sorting automaton comprises the following steps:
step one, clamping the middle part of a wire 403 between two fixing plates 104;
step two, the lifting cylinder 205 drives the clamping jaw 201 to descend, clamps the wire 403, and stably fixes the wire 403;
fourthly, the air cylinder 515 is stretched to drive the pressing plate 505 to operate, the pressing plate 505 drives the pressure columns 506 to move to the cloud top, the rotating shaft 517 is jacked up through the pressure columns 506 on the inclined surface, and therefore the clamping block 509 is clamped, and the through hole 510 of the wire core sequence correcting assembly 15 is opened;
step five, the CCD detection wire core sequence component 13 shoots to detect whether the wire core sequencing is correct, if so, the wire core sequence sequencing is finished, otherwise, the step six is carried out;
step six, the CCD detection wire core sequence component 13 shoots to detect that the wire cores are not sequenced correctly, then the KK module 303 drives the wire core sequence correction component 15 to move, so that the end parts of the wires 403 enter the through holes 510, then the stretching cylinders 515 return, under the extrusion of the second springs 511, the clamping blocks 509 clamp the wires, and the wire cores are positioned;
step seven, the stepping motor 501 drives the mounting disc 507 to rotate through the synchronizing wheel 503 so as to enable the wire 403 to rotate along with the mounting disc until the wire core reaches a set wire sequence;
and step eight, the CCD detection wire core sequence assembly 13 photographs the secondary detection wire cores, if the secondary detection wire cores are correct, the step four is repeated, the wires 403 are loosened, the wire core sequence arrangement is completed, and otherwise, the step seven is carried out again.
The above description is only one specific guiding embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modification of the present invention using this concept shall fall within the scope of the invention.
Claims (5)
1. The automatic machine for the rotary sequencing of the wire cores is characterized by comprising a primary positioning component (1), a rotary clamping correction integral shifting component (12) and a wire positioning component (14) matched with the primary positioning component (1); the rotary clamping correction integral shifting assembly (12) comprises a CCD detection wire core sequence assembly (13) and a translation assembly, and the translation assembly is connected with a wire core sequence correction assembly (15); the wire core sequence correcting assembly (15) comprises a stretching air cylinder (515), and the stretching air cylinder (515) is connected with a pressure plate (505); a mounting disc (507) is mounted on the matching pressure plate (505), the mounting disc (507) is connected with a guide post (506), the guide post (506) is connected with a pressing block (502) in a sliding manner, a sliding groove (516) is formed in the mounting disc (507), and a clamping block (509) with a wedge-shaped end part is connected in the sliding groove (516) in a sliding manner; the number of the clamping blocks (509) is three, and fixing blocks (518) are fixed on the periphery of the mounting disc (507); a second spring (511) is arranged between the fixed block (518) and the clamping block (509); a long hole (519) is formed in the clamping block (509), and a bearing (508) is coupled in the long hole (519) through a rotating shaft (517); a pressing block (520) penetrating through the long hole (519) is fixed on the pressing block (502), and an arc-shaped groove (521) or an inclined surface matched with the bearing (508) is formed on the pressing block (520); a through hole (510) is formed in the middle of the mounting disc (507), and the bottoms of the clamping blocks (509) enter the through hole (510) and are abutted with each other; the mounting disc (507) is coupled on the mounting plate (504) in a shaft manner; the mounting disc (507) is connected with a stepping motor (501) through a synchronizing wheel (503); the stepping motor (501) drives the mounting disc (507) to rotate through the synchronizing wheel (503);
the primary positioning assembly (1) comprises a base (101), two first fixing plates (102) which are oppositely arranged are fixed on the base (101), the inner sides of the first fixing plates (102) are connected with a second fixing plate (104) through first springs (103), and fixing teeth (105) which are matched with each other are formed on the second fixing plate (104); the holding teeth (105) are used to clamp the wire (403) in the middle between two second holding plates (104).
2. The automatic core rotary sequencing machine of claim 1, wherein said wire positioning assembly (14) comprises a lifting cylinder (205), the lifting cylinder (205) being connected to a jaw cylinder (202), the jaw cylinder (202) being connected to a jaw (201).
3. The automatic rotary sequencing machine for wire cores according to claim 2, characterized in that the lifting cylinder (205) is connected with a clamping jaw cylinder (202) through a first connecting plate (206), the lifting cylinder (205) is connected with an aluminum profile (203) through a second connecting plate (204), and the aluminum profile (203) is mounted on the bottom plate (11).
4. The core spin sequencing robot of claim 1, wherein the translation assembly comprises a KK module (303), the KK module (303) comprising a motor (302), the motor (302) being mounted on a photoelectric guide (304) and being threadedly connected to a photoelectric mount (305) via a lead screw, the photoelectric mount (305) being slidably connected to the photoelectric guide (304); the photoelectric guide rail (304) is connected with a wire core sequence correction assembly (15).
5. The automatic core rotary sorting machine according to claim 1, wherein the CCD inspection core sequence assembly (13) comprises a first riser (306) and a second riser (309) mounted on the base plate (11); a transverse plate (308) is fixed on the first vertical plate (306), and a CCD (301) is fixed on the transverse plate (308).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911186197.1A CN110865086B (en) | 2019-11-28 | 2019-11-28 | Automatic machine for rotationally sequencing wire cores |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911186197.1A CN110865086B (en) | 2019-11-28 | 2019-11-28 | Automatic machine for rotationally sequencing wire cores |
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| Publication Number | Publication Date |
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| CN110865086A CN110865086A (en) | 2020-03-06 |
| CN110865086B true CN110865086B (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911186197.1A Active CN110865086B (en) | 2019-11-28 | 2019-11-28 | Automatic machine for rotationally sequencing wire cores |
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Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103606799B (en) * | 2013-11-30 | 2016-08-17 | 浙江海宁普赛自动化科技有限公司 | Visual wire branching device for three-core power line and using method thereof |
| CN107508118B (en) * | 2017-09-05 | 2024-04-02 | 东莞市三信精密机械有限公司 | Wire pretreatment automaton |
| CN109301677B (en) * | 2018-09-25 | 2020-01-14 | 东莞市良讯电子科技有限公司 | Automatic wire rod pretreatment machine |
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Denomination of invention: A core rotation sorting automata Effective date of registration: 20211018 Granted publication date: 20210525 Pledgee: Changde Finance Guarantee Co.,Ltd. Pledgor: Changde Fubo Intelligent Technology Co.,Ltd. Registration number: Y2021980010824 |
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Date of cancellation: 20221024 Granted publication date: 20210525 Pledgee: Changde Finance Guarantee Co.,Ltd. Pledgor: Changde Fubo Intelligent Technology Co.,Ltd. Registration number: Y2021980010824 |
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Denomination of invention: A core rotation sorting automaton Effective date of registration: 20221114 Granted publication date: 20210525 Pledgee: Changde Finance Guarantee Co.,Ltd. Pledgor: Changde Fubo Intelligent Technology Co.,Ltd. Registration number: Y2022980021878 |
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Date of cancellation: 20231023 Granted publication date: 20210525 Pledgee: Changde Finance Guarantee Co.,Ltd. Pledgor: Changde Fubo Intelligent Technology Co.,Ltd. Registration number: Y2022980021878 |
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Denomination of invention: A wire core rotation sorting automaton Effective date of registration: 20231025 Granted publication date: 20210525 Pledgee: Changde Finance Guarantee Co.,Ltd. Pledgor: Changde Fubo Intelligent Technology Co.,Ltd. Registration number: Y2023980062826 |
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Granted publication date: 20210525 Pledgee: Changde Finance Guarantee Co.,Ltd. Pledgor: Changde Fubo Intelligent Technology Co.,Ltd. Registration number: Y2023980062826 |
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Denomination of invention: A wire core rotation sorting automaton Granted publication date: 20210525 Pledgee: Changde Finance Guarantee Co.,Ltd. Pledgor: Changde Fubo Intelligent Technology Co.,Ltd. Registration number: Y2024980001361 |