CN110695640B - Intelligent flexible assembly line - Google Patents
Intelligent flexible assembly line Download PDFInfo
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- CN110695640B CN110695640B CN201910985377.XA CN201910985377A CN110695640B CN 110695640 B CN110695640 B CN 110695640B CN 201910985377 A CN201910985377 A CN 201910985377A CN 110695640 B CN110695640 B CN 110695640B
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- rotating shaft
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- conveyor belt
- belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/008—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes the parts being continuously transported through the machine during assembling or disassembling
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Abstract
The invention discloses an intelligent flexible assembly line which comprises a frame, a servo motor and a controller, wherein one side of the inner side of the frame is rotatably connected with a front rotating shaft, the other side of the inner side of the frame is rotatably connected with a rear rotating shaft, a main conveying belt and an auxiliary conveying belt are transmitted on the outer sides of the front rotating shaft and the rear rotating shaft, an isolation belt is arranged between the main conveying belt and the auxiliary conveying belt at intervals, a recovery box is arranged on the outer side of the frame and is distributed at equal intervals along the frame, one end of the front rotating shaft extends to the outer side of the frame, a driven wheel is fixed at one end of the front rotating shaft and is connected with a driving wheel through belt transmission, the driving wheel is fixed on an output shaft of the. By arranging the main conveyor belt, the recovery box, the auxiliary conveyor belt, the accessory box and the isolation belt, the problems that follow-up assembly cannot be installed due to unqualified assembly parts in the production and assembly process, follow-up assembly operation is influenced, and unqualified accessories cannot be recovered uniformly are solved.
Description
Technical Field
The invention relates to the technical field of assembly lines, in particular to an intelligent flexible assembly line.
Background
The flexible assembly line, also called as programmable assembly line, is based on non-intermittent transmission assembly, and uses programmable assembly working head to assemble multiple products, the flexible assembly line FAL is usually composed of assembly station, material conveying device and control system, the FAL inputs various parts composing the products or parts, and outputs the products or parts. According to the assembly process, the material conveying device conveys the different parts and the assembled semi-finished products to the corresponding assembly stations. The conveying device comprises a conveying belt, a reversing mechanism and the like. The flexible assembly line of the battery runs in one direction all the time when the assembly is rapidly realized, sometimes the assembly parts are unqualified, so that the subsequent process cannot be installed, and meanwhile, a special recovery device is not provided, so that a lot of troubles are brought to subsequent assembly personnel, and the production progress is hindered.
Disclosure of Invention
Technical problem to be solved
The invention aims to provide an intelligent flexible assembly line to solve the problems in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an intelligent flexible assembly line, includes frame, servo motor and controller, pivot before the inboard one side of frame is rotated and is connected with, and the inboard opposite side of frame rotates and is connected with the back pivot, the outside transmission of preceding pivot and back pivot has main conveyer belt and vice conveyer belt, and has the median at the interval between main conveyer belt and the vice conveyer belt, the outside of frame is provided with the collection box, and the collection box distributes along the frame is equidistant, the one end of preceding pivot extends to the frame outside, and the one end of preceding pivot is fixed with from the driving wheel, be connected with the action wheel through belt transmission from the driving wheel, the action wheel is fixed on servo motor's output shaft, one side of servo motor is fixed with the controller.
Preferably, the front rotating shaft and the rear rotating shaft are respectively sleeved with a front roller and a rear roller, and the main conveying belt and the auxiliary conveying belt are sleeved on the outer sides of the front roller and the rear roller.
Preferably, all fixedly on main belt and the vice conveyer belt be provided with the parting bead, and the parting bead distributes along main belt and the equidistant of vice conveyer belt respectively, the accessory box has been placed between the parting bead on main belt and the vice conveyer belt.
Preferably, both ends of the front rotating shaft and the rear rotating shaft are rotatably connected with both sides of the frame through bearings, and the bearings are respectively fixed on both sides of the frame.
Preferably, the frame is fixed with the couple at equidistant outward, the back of collection box is fixed with fixed knot, and the collection box articulates on the couple through fixed knot.
Preferably, a front supporting leg and a rear supporting leg are respectively fixed on two sides of the frame, and the servo motor and the controller are fixed on the ground through a mounting bottom plate.
Preferably, the controller box servo motors are all electrically connected with an external power supply, and the output end of the controller is electrically connected with the input end of the servo motor.
(III) advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arrangement of the main conveyor belt, the auxiliary conveyor belt, the accessory box and the isolation belt, in the process of producing and assembling the battery, when a next procedure cannot be installed due to an unqualified assembly part, a semi-finished product communicated and assembled with the accessory box is moved from the main conveyor belt to the auxiliary conveyor belt, the main conveyor belt and the auxiliary conveyor belt are separated by the isolation belt, and the semi-finished product is conveyed to a repair area through the auxiliary conveyor belt to be independently assembled, so that the stable operation of the whole main conveyor belt is ensured, the problem that the subsequent assembly cannot be installed due to the unqualified assembly part in the production and assembly process and the subsequent assembly operation is influenced is solved, and the battery assembly line has the functions of quickly separating the semi-finished product.
2. By arranging the main conveyor belt, the auxiliary conveyor belt and the recovery box, the unqualified assembly parts are directly taken out of the assembly box and placed into the recovery box for subsequent assembly when the assembly is influenced in the process of producing and assembling the battery, so that the problem that the unqualified assembly parts cannot be uniformly classified and recovered in the production process is solved, and the invention has the advantages of quickly and conveniently classifying and recovering the unqualified assembly parts and ensuring the smooth operation of the main assembly line.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a view showing an installation structure of a recovery tank according to the present invention;
fig. 5 is a schematic block diagram of the present invention.
The reference numbers in the figures are: 1. a frame; 2. a main conveyor belt; 3. a recycling bin; 4. a front rotating shaft; 5. a rear rotating shaft; 6. a secondary conveyor belt; 7. an accessory case; 8. a parting strip; 9. an isolation zone; 10. a rear roller; 11. a bearing; 12. a front roller; 13. a rear leg; 14. a driven wheel; 15. a front leg; 16. a belt; 17. a driving wheel; 18. mounting a bottom plate; 19. a servo motor; 20. a controller; 21. hooking; 22. and (5) fixing the buckle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention is shown: an intelligent flexible assembly line comprises a frame 1, a servo motor 19 and a controller 20, wherein one side of the inner side of the frame 1 is rotatably connected with a front rotating shaft 4, the other side of the inner side of the frame 1 is rotatably connected with a rear rotating shaft 5, the front rotating shaft 4 and the rear rotating shaft 5 drive a front roller 12 and a rear roller 10 to rotate, so as to drive a main conveyor belt 2 and an auxiliary conveyor belt 6 to realize transmission, the outer sides of the front rotating shaft 4 and the rear rotating shaft 5 are driven by a main conveyor belt 2 and an auxiliary conveyor belt 6, a separation belt 9 is arranged between the main conveyor belt 2 and the auxiliary conveyor belt 6, the main conveyor belt 2 is used for conveying the whole assembly production line, the auxiliary conveyor belt 6 is used for conveying semi-finished products generated by assembly due to unqualified assembly parts to a repair area to carry out independent assembly, a recovery box 3 is arranged on the outer side of the frame 1, the recovery boxes, one end of the front rotating shaft 4 extends to the outside of the frame 1, a driven wheel 14 is fixed at one end of the front rotating shaft 4, the driven wheel 14 is in transmission connection with a driving wheel 17 through a belt 16, the driving wheel 17 drives the driven wheel 14 to rotate through the belt 16, and further drives the front rotating shaft 4 to rotate, the driving wheel 17 is fixed on an output shaft of a servo motor 19, the servo motor 19 is of the type IHSS57-36-20, for the prior art, a controller 20 is fixed at one side of the servo motor 19, and the controller 20 is of the type S7-400, which is the prior art.
Further, a front roller 12 and a rear roller 10 are respectively sleeved on the front rotating shaft 4 and the rear rotating shaft 5, the main conveyor belt 2 and the auxiliary conveyor belt 6 are sleeved on the outer sides of the front roller 12 and the rear roller 10, and the front roller 12 and the rear roller 10 are used for supporting the main conveyor belt 2 and the auxiliary conveyor belt 6 and driving the front roller 12 and the rear roller 10 to realize conveying.
Further, all fixedly on main belt 2 and the auxiliary belt 6 be provided with parting bead 8, and parting bead 8 respectively along main belt 2 and the equidistant distribution of auxiliary belt 6, has placed accessory box 7 between parting bead 8 on main belt 2 and the auxiliary belt 6, and parting bead 8 is used for keeping apart each accessory box 7, has put the required part of various assemblies in the accessory box 7.
Furthermore, both ends of the front rotating shaft 4 and the rear rotating shaft 5 are rotatably connected with both sides of the frame 1 through bearings 11, the bearings 11 are used for realizing the rotation of the front rotating shaft 4 and the rear rotating shaft 5 and supporting the front rotating shaft 4 and the rear rotating shaft 5, and the bearings 11 are respectively fixed on both sides of the frame 1.
Further, frame 1 is fixed with couple 21 at equidistant outward, and the back of collection box 3 is fixed with fixed knot 22, and collection box 3 articulates on couple 21 through fixed knot 22, and fixed knot 22 and couple 21's cooperation can realize that quick the getting of collection box 3 is put.
Further, a front leg 15 and a rear leg 13 are respectively fixed to both sides of the frame 1, the front leg 15 and the rear leg 13 are used for supporting and fixing the assembly line, the servo motor 19 and the controller 20 are both fixed to the ground through a mounting base plate 18, and the mounting base plate 18 is used for fixing and mounting the servo motor 19 and the controller 20 and separating the servo motor 19 and the controller 20 from the ground.
Further, the servo motors 19 of the controller 20 boxes are electrically connected with an external power supply, the output end of the controller 20 is electrically connected with the input end of the servo motor 19, the controller 20 can control the operation of the whole assembly line, and the servo motor 19 provides power for the transmission of the whole assembly line.
The working principle is as follows: when in use, the whole assembly line device is fixed on the ground through the front supporting leg 15 and the rear supporting leg 13, the servo motor 19 and the controller 20 are fixed on the ground through the mounting bottom plate 18, an external power supply is connected, the servo motor 19 is controlled to operate by the controller 20, the servo motor 19 drives the driving wheel 17 to rotate, the driving wheel 17 drives the driven wheel 14 to rotate through the belt 16, the driven wheel 14 drives the front rotating shaft 4 fixed with the driven wheel to rotate, the front rotating shaft 4 drives the front roller wheel 12 to rotate, the front roller wheel 12 drives the rear roller wheel 10 to rotate under the transmission of the main conveyor belt 2 and the auxiliary conveyor belt 6, the rear roller wheel 10 drives the rear rotating shaft 5 to rotate, the front rotating shaft 4 and the rear rotating shaft 5 rotate on the frame 1 through the bearing 11 on the frame 1, the main conveyor belt 2 and the auxiliary conveyor belt 6 are isolated by the isolating belt 9, then the accessory box 7 is, if meet unqualified assembly parts and lead to that the next process can not continue the assembly, directly move semi-finished product and corresponding accessory box 7 between two parting beads 8 on the adjacent vice conveyer belt 6 wholly, vice conveyer belt 6 conveys semi-finished product and accessory box 7 to corresponding repair area, and there is specific personnel to assemble alone, place unqualified assembly parts in the collection box 3 on the frame 1 simultaneously, assemble next accessory box 7, the personnel of retrieving is through taking off collection box 3 from couple 21 on the frame 1 at last, and carry out unified recovery with unqualified assembly parts in the collection box 3, it can to hang on couple 21 through the staple 22 at the collection box 3 back with empty collection box 3 again.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. An intelligent flexible assembly line comprises a frame (1), a servo motor (19) and a controller (20), and is characterized in that: one side of the inner side of the frame (1) is rotationally connected with a front rotating shaft (4), the other side of the inner side of the frame (1) is rotationally connected with a rear rotating shaft (5), the outer sides of the front rotating shaft (4) and the rear rotating shaft (5) are driven by a main conveyor belt (2) and an auxiliary conveyor belt (6), and an isolation belt (9) is arranged between the main conveyor belt (2) and the auxiliary conveyor belt (6) at intervals, a recovery box (3) is arranged outside the frame (1), the recycling boxes (3) are distributed at equal intervals along the frame (1), one end of the front rotating shaft (4) extends to the outer side of the frame (1), a driven wheel (14) is fixed at one end of the front rotating shaft (4), the driven wheel (14) is connected with a driving wheel (17) through a belt (16) in a transmission way, the driving wheel (17) is fixed on an output shaft of a servo motor (19), and a controller (20) is fixed on one side of the servo motor (19);
the front rotating shaft (4) and the rear rotating shaft (5) are respectively sleeved with a front roller (12) and a rear roller (10), and the main conveyor belt (2) and the auxiliary conveyor belt (6) are sleeved on the outer sides of the front roller (12) and the rear roller (10); the main conveyor belt (2) and the auxiliary conveyor belt (6) are both fixedly provided with parting beads (8), the parting beads (8) are respectively distributed at equal intervals along the main conveyor belt (2) and the auxiliary conveyor belt (6), and accessory boxes (7) are placed between the parting beads (8) on the main conveyor belt (2) and the auxiliary conveyor belt (6); the two ends of the front rotating shaft (4) and the rear rotating shaft (5) are rotatably connected with the two sides of the frame (1) through bearings (11), and the bearings (11) are respectively fixed on the two sides of the frame (1); hooks (21) are fixed outside the frame (1) at equal intervals, fixing buckles (22) are fixed on the back of the recovery box (3), and the recovery box (3) is hung on the hooks (21) through the fixing buckles (22); a front supporting leg (15) and a rear supporting leg (13) are respectively fixed on two sides of the frame (1), and the servo motor (19) and the controller (20) are fixed on the ground through a mounting bottom plate (18); the controller (20) and the servo motor (19) are both electrically connected with an external power supply, and the output end of the controller (20) is electrically connected with the input end of the servo motor (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910985377.XA CN110695640B (en) | 2019-10-16 | 2019-10-16 | Intelligent flexible assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910985377.XA CN110695640B (en) | 2019-10-16 | 2019-10-16 | Intelligent flexible assembly line |
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| CN110695640A CN110695640A (en) | 2020-01-17 |
| CN110695640B true CN110695640B (en) | 2021-06-15 |
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| CN201910985377.XA Active CN110695640B (en) | 2019-10-16 | 2019-10-16 | Intelligent flexible assembly line |
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| CN109205260A (en) * | 2018-10-30 | 2019-01-15 | 南京信息职业技术学院 | Capacitor appearance detection equipment |
| CN208775606U (en) * | 2018-08-31 | 2019-04-23 | 四川美宁食品有限公司 | A kind of Can conveyor |
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| US20050258019A1 (en) * | 2004-05-20 | 2005-11-24 | Tiberi Todd J | Method and apparatus for moving objects |
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| JP2000153911A (en) * | 1998-11-18 | 2000-06-06 | Anritsu Corp | Conveyor belt and conveyor therewith as well as weighing machine |
| CN1264002C (en) * | 2000-05-11 | 2006-07-12 | 株式会社石田 | Conveyor device, and article testing unit having the same |
| CN201092457Y (en) * | 2007-10-11 | 2008-07-30 | 张树良 | Double-layer finishing conveyor |
| CN202076119U (en) * | 2011-05-07 | 2011-12-14 | 东莞奇力新电子有限公司 | Inductance component semi-automatic production line |
| CN103738693A (en) * | 2013-12-30 | 2014-04-23 | 苏州工业园区世纪福科技有限公司 | Revolving tray rotating device |
| CN205114282U (en) * | 2015-08-21 | 2016-03-30 | 山东汉格动力能源科技有限公司 | Ink jet numbering machine conveyer belt positioner and adopt conveying mechanism of this kind of device |
| CN205771438U (en) * | 2016-05-24 | 2016-12-07 | 佛山市联智新创科技有限公司 | A kind of waste or used plastics product collect conveyer belt |
| CN106853919A (en) * | 2017-02-21 | 2017-06-16 | 国网江西省电力公司电力科学研究院 | A kind of electric energy meter calibration position automatic regulating apparatus |
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| CN110695640A (en) | 2020-01-17 |
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