CN110329607B - Bag supplementing mechanism flow - Google Patents

Bag supplementing mechanism flow Download PDF

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Publication number
CN110329607B
CN110329607B CN201910347106.1A CN201910347106A CN110329607B CN 110329607 B CN110329607 B CN 110329607B CN 201910347106 A CN201910347106 A CN 201910347106A CN 110329607 B CN110329607 B CN 110329607B
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station
cartridges
supplementing
empty
sequence
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CN110329607A (en
Inventor
王威
王建
陈锋
郑志超
陈娟
徐东岩
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Jiangsu Joyea Corp
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Jiangsu Joyea Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Making Paper Articles (AREA)

Abstract

The invention discloses a bag supplementing mechanism process, which comprises the following steps: 1) detecting a plurality of rows of strip bags; 2) if the material sequence is full or empty, jumping out and not processing; 3) if the material shortage is found, the feeding or discharging action is carried out; wherein, the strip bags which are fed in or fed out are stored in a station to be fed; unqualified strip bags stored in the station to be supplemented are used for supplementing the material groove lacking in the next period, so that the next period is qualified in detection, multiple rows of workpieces lacking materials can be used as standby storage materials to supplement the lacking materials in the next period under the condition that the bag supplementing efficiency can be improved by weighing the multiple rows of bags simultaneously, and the requirement of supplementing bags with any number is met.

Description

Bag supplementing mechanism flow
Technical Field
What is claimed in this application is a bag replenishment mechanism process.
Background
At present, unqualified strip bags weighed by a plurality of rows of scales are automatically discharged by equipment, twelve rows of whole lines are assumed, one row of the unqualified strip bags is rejected due to the fact that the precision does not meet the requirement, and the rest eleven rows of qualified strip bags meet the requirement.
All people develop a bag supplementing mechanism, but only unqualified bags weighed are removed, and all the bags with qualified weights do not need to be removed, so that the workload that the removed bags need to be manually boxed is saved.
Disclosure of Invention
The invention provides a bag supplementing mechanism process for overcoming the problems that the strip packaging box in the prior art is low in efficiency and rejected qualified strip bags are wasted.
The present invention aims to solve the above technical problem at least to some extent.
The invention mainly aims to eliminate only strip packets which are unqualified in weighing and retain strip packets which are qualified in weighing;
a further object of the invention is to save the amount of work required to manually load the rejected bags.
In order to solve the technical problems, the technical scheme of the invention is as follows:
each material groove of the bag supplementing mechanism is controlled by an independent driving unit. Each row can run independently, and the specific number of the grooves is consistent according to the number of the grooves of the previous machine. The total number of the stations is 3, namely a feeding station 1, a bag supplementing station 2 and a station to be supplemented 3.
Description of the principle: in the initial starting state of the production line, all material troughs on the bag supplementing mechanism are concentrated in an initial area. The strip bag is from the 0 station feeding of steering engine, then anticlockwise rotation to 90 stations, and when lacking a strip bag in the most right side groove of a plurality of whole lines, 0 station department has corresponding a plurality of solitary detection photoelectricity of row, and that can be accurate judges which row has material which row does not have the material. After the non-material is rotated to a 90-degree station, the groove of the bag supplementing mechanism rapidly moves to the bag supplementing station, and the scraping handle of the bag supplementing mechanism scrapes the residual strip bags with the material into the material groove of the bag supplementing station. Then a plurality of material tanks are quickly and completely moved to a station to be replenished. In the next period, if a certain trough has no bag, the trough of the station to be supplemented can move to the bag supplementing station, the scraper is controlled by the independent driving unit, and the bag with the material on the station to be supplemented is pushed into the trough of the station to be supplemented, so that the next procedure is met.
Wherein, the driving mode of the station trough to be compensated can be a screw rod type or a synchronous belt type.
When unqualified material shortage strip bags are detected and scraped into the position to be supplemented from the bag supplementing station by a scraper, a plurality of material grooves of the position to be supplemented can move to be aligned with the butt joint grooves at the same time, and a plurality of material bags which are detected to be material shortage in the process are received at the same time; when the trough in the bag supplementing station in the next procedure needs supplementing, the trough in the station to be supplemented can move to the butt joint trough position of the trough needing supplementing independently or together with a plurality of troughs needing supplementing.
The bag supplementing mechanism flow comprises the following steps:
1) detecting a plurality of rows of strip bags;
2) if the material sequence is full or empty, jumping out and not processing;
3) if the material shortage is found, a feeding mode or a feeding mode is carried out;
wherein, the strip bags which are fed in or fed out are stored in a station to be fed.
When the number of the actually full material boxes in the station to be supplemented is larger than or equal to the number of the sequence hollows of the bag supplementing station, a supplementing mode is carried out; and when the number of the actually full material boxes in the station to be supplemented is smaller than the number of the sequence hollows of the bag supplementing station, performing a supplementing mode.
The station to be replenished comprises a front material sequence numbered from 1# -12#, box coordinates numbered from 1-36 and a motor initial position numbered from J1-J12.
The cartridge coordinates include the excess empty cartridge area numbered 1-12, the refill area numbered 13-24 requiring refilling, and the excess full cartridge area numbered 25-36.
The supplementing mode and the supplementing mode respectively comprise the calculation and position sequencing of the excessive empty material box region material boxes, the calculation and position sequencing of the material supplementing region material boxes and the calculation and position sequencing of the excessive full material box.
And in the replenishing mode, the number of the excessive empty material box areas is the total column number minus the current full material box number in the station to be replenished, the number of the material boxes in the material replenishing area to be replenished is the number of the material boxes in the sequence of the material replenishing station, and the number of the excessive full material box areas is the number of the current full material boxes in the station to be replenished minus the number of the material boxes in the sequence of the material replenishing station.
In the feeding mode, the number of the material boxes in the redundant empty material box area is the number of the empty material boxes in the feeding station sequence minus the number of the current full material boxes in the station to be fed, the number of the material boxes in the material feeding area to be fed is the total column number minus the number of the empty material boxes in the feeding station sequence, and the number of the material boxes in the redundant full material box area is the number of the current full material boxes in the station to be fed minus the number of the empty material boxes in the feeding station sequence.
In addition, the operation procedures of the work flow of the position motor to be compensated and the work flow of the scraper can be known by referring to the attached figures 7 and 8 of the specification.
Compared with the prior art, the technical scheme of the invention has the beneficial effects that:
a plurality of strip bags are weighed simultaneously, so that the weighing efficiency is high;
a group of unqualified strip bags are used as a spare storage material, so that the strip bags which are weighed are efficiently utilized, and the weighing waste amount is reduced;
and each row of driving units running independently in the station to be supplemented enables the strip bags in the station to be supplemented to move independently, so that the strip bags are supplemented into the row with the strip bag loss detected in the next round, and the subsequent weighing supplement can meet the row condition.
Drawings
FIG. 1 is a schematic illustration of a workstation according to the present application.
Fig. 2 is a top view of the present application.
Fig. 3 is a flow chart of the bag replenishing mechanism of the present application.
FIG. 4 is a coordinate model of a workstation to be complemented according to the present application.
Fig. 5 is a flowchart of a complementary mode of the present application.
FIG. 6 is a flow chart of the complementary mode of the present application.
Fig. 7 is a working flow chart of the motor at the station to be compensated.
FIG. 8 is a flow chart of the work flow of the scraper at the work station to be repaired in the present application.
The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted; the same or similar reference numerals correspond to the same or similar parts; the terms describing positional relationships in the drawings are for illustrative purposes only and are not to be construed as limiting the patent.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.
A bag supplementing mechanism flow comprises the following steps:
1) detecting a plurality of rows of strip bags;
2) if the material sequence is full or empty, jumping out and not processing;
3) if the material shortage is found, a feeding mode or a feeding mode is carried out;
wherein, the strip bags which are fed in or fed out are stored in a station to be fed.
When the number of the actually full material boxes in the station to be supplemented is larger than or equal to the number of the sequence hollows of the bag supplementing station, a supplementing mode is carried out; and when the number of the actually full material boxes in the station to be supplemented is smaller than the number of the sequence hollows of the bag supplementing station, performing a supplementing mode.
The station to be replenished comprises a front material sequence numbered from 1# -12#, box coordinates numbered from 1-36 and a motor initial position numbered from J1-J12.
The cartridge coordinates include the excess empty cartridge area numbered 1-12, the refill area numbered 13-24 requiring refilling, and the excess full cartridge area numbered 25-36.
The supplementing mode and the supplementing mode respectively comprise the calculation and position sequencing of the excessive empty material box region material boxes, the calculation and position sequencing of the material supplementing region material boxes and the calculation and position sequencing of the excessive full material box.
And in the replenishing mode, the number of the excessive empty material box areas is the total column number minus the current full material box number in the station to be replenished, the number of the material boxes in the material replenishing area to be replenished is the number of the material boxes in the sequence of the material replenishing station, and the number of the excessive full material box areas is the number of the current full material boxes in the station to be replenished minus the number of the material boxes in the sequence of the material replenishing station.
In the feeding mode, the number of the material boxes in the redundant empty material box area is the number of the empty material boxes in the feeding station sequence minus the number of the current full material boxes in the station to be fed, the number of the material boxes in the material feeding area to be fed is the total column number minus the number of the empty material boxes in the feeding station sequence, and the number of the material boxes in the redundant full material box area is the number of the current full material boxes in the station to be fed minus the number of the empty material boxes in the feeding station sequence.
Example 1
Under the condition of a feeding mode, firstly, circularly calculating to obtain the coordinate positions of empty material boxes and which material box motors are needed, wherein the total row number is 12, when the stations to be fed are currently 9 full of materials and the sequence of feeding stations is empty by 6 (namely, the sequence of feeding stations is real by 6), calculating the number of redundant empty material boxes to be 3, and then calculating to obtain the material box motors to be J1, J2 and J3 motors according to the figure 4 of the specification, wherein the target coordinate positions are 12, 11 and 10 respectively;
calculating to obtain the coordinate position of the material box to be supplemented and which material box motors are needed, wherein the number of the material boxes to be supplemented is 6, when no material exists in 1#, 3#, 4#, 6#, 11#, and 12# in the material supplementing station sequence, calculating to obtain motors needing J4, J5, J6, J7, J8, and J9, and the target coordinate positions are 13, 15, 16, 18, 23, and 24 respectively;
and finally, calculating the coordinate positions of the redundant full material boxes and the required material box motors, wherein the number of the redundant full material boxes is 3, the required J12, J11 and J10 motors can be calculated, and the target coordinate positions are respectively 27, 26 and 25.
Thereafter, a calculation completion bit is given.
Example 2
Under the condition of a feeding mode, firstly, circularly calculating to obtain the coordinate positions of empty material boxes and required material box motors, wherein the total row number is 12, when the stations to be fed are currently full of 3 materials and the sequence of feeding stations is empty by 5 (namely, the number of the feeding stations is 7), calculating the number of redundant empty material boxes to be 2, and then calculating to obtain the material box motors J1, J2 and motors according to the figure 4 of the specification, wherein the target coordinate positions are 12 and 11 respectively;
calculating to obtain the coordinate position of the material box needing to be supplemented and which material box motors are needed, wherein the number of the material boxes needing to be supplemented is 7, when materials exist in the 2#, 5#, 6#, 8#, 9#, 10#, and 11# in the material supplementing station sequence, the motors needing J3, J4, J5, J6, J7, J8, and J9 can be obtained through calculation, and the target coordinate positions are 14, 17, 18, 20, 21, 22, and 23 respectively;
and finally, calculating the coordinate positions of the redundant full material boxes and the required material box motors, wherein the number of the redundant full material boxes is 3, the required J12, J11 and J10 motors can be calculated, and the target coordinate positions are respectively 27, 26 and 25.
Thereafter, a calculation completion bit is given.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (3)

1. A bag supplementing mechanism process is characterized by comprising the following steps:
1) detecting a plurality of rows of strip bags;
2) if the material sequence is full or empty, jumping out and not processing;
3) if the material shortage is found, a feeding mode or a feeding mode is carried out;
wherein, the strip bags which are fed in or fed out are stored in a station to be fed;
when the number of the material boxes actually filled in the station to be supplemented is more than or equal to the number of the material boxes in the sequence of the supplementing station, a supplementing mode is performed; when the number of the material boxes actually filled in the station to be supplemented is smaller than the number of the material boxes in the sequence of the supplementing station, a supplementing mode is carried out;
the station to be compensated comprises a front material sequence, a material box coordinate and a motor initial position;
the material box coordinates comprise a redundant empty material box area, a material supplementing area needing material supplementing and a redundant full material box area;
the feeding-out mode and the feeding-in mode respectively comprise the calculation and position sequencing of the excessive empty material box region material boxes, the calculation and position sequencing of the material box in the material feeding region and the calculation and position sequencing of the excessive full material box region material boxes;
each row of driving units which operate independently in the station to be compensated enable the strip bags in the station to be compensated to move independently,
when a plurality of discontinuous material boxes in the material supplementing station need to be supplemented in or supplemented out, the plurality of material boxes of the station to be supplemented can independently move to the butt joint groove positions of the plurality of discontinuous material boxes needing to be supplemented.
2. The bag replenishing mechanism process of claim 1, wherein in the replenishing mode, the number of cartridges in the area of the excess empty cartridges is the total column number minus the number of cartridges currently full in the station to be replenished, the number of cartridges in the area of the replenishing material to be replenished is the number of cartridges empty in the sequence of replenishing stations, and the number of cartridges in the area of the excess full cartridges is the number of cartridges currently full in the station to be replenished minus the number of cartridges empty in the sequence of replenishing stations.
3. The bag replenishing mechanism process of claim 2, wherein in the replenishing mode, the number of cartridges in the area of the redundant empty cartridges is the number of empty cartridges in the replenishing station sequence minus the number of cartridges currently full in the station to be replenished, the number of cartridges in the area of the replenishing material to be replenished is the total column number minus the number of cartridges empty in the replenishing station sequence, and the number of cartridges in the area of the redundant full cartridges is the number of cartridges currently full in the station to be replenished minus the number of cartridges empty in the replenishing station sequence.
CN201910347106.1A 2019-04-26 2019-04-26 Bag supplementing mechanism flow Active CN110329607B (en)

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Application Number Priority Date Filing Date Title
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CN110329607B true CN110329607B (en) 2021-06-22

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CN112918761B (en) * 2021-02-01 2022-06-21 上海松川远亿机械设备有限公司 Bag supplementing method

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JP3974409B2 (en) * 2002-01-22 2007-09-12 株式会社イシダ Conveying device and boxing device provided with the same
US11001400B2 (en) * 2016-01-20 2021-05-11 R.A Jones & Co. Apparatus and methods for transferring continuously moving articles to continuously moving packages with intervening article grouping and group pitch adjustment
CN207644782U (en) * 2017-11-20 2018-07-24 廖宝闰 A kind of remaining pipe processing unit
CN109760864A (en) * 2018-12-18 2019-05-17 江苏准信自动化科技股份有限公司 A kind of handware packaging system and method
CN109606862A (en) * 2019-01-28 2019-04-12 上海新顾德机械制造有限公司 Change the collator that multiple row machine adapts to plurality of specifications mounted box

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