CN110252832B - Sheller - Google Patents
Sheller Download PDFInfo
- Publication number
- CN110252832B CN110252832B CN201910629614.9A CN201910629614A CN110252832B CN 110252832 B CN110252832 B CN 110252832B CN 201910629614 A CN201910629614 A CN 201910629614A CN 110252832 B CN110252832 B CN 110252832B
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- Prior art keywords
- assembly
- frame
- press roller
- roller
- seat
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- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 238000004804 winding Methods 0.000 claims abstract description 20
- 238000002788 crimping Methods 0.000 claims abstract description 8
- 230000006835 compression Effects 0.000 claims description 65
- 238000007906 compression Methods 0.000 claims description 65
- 238000003825 pressing Methods 0.000 claims description 62
- 239000003638 chemical reducing agent Substances 0.000 claims description 25
- 230000001681 protective effect Effects 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 14
- 238000010791 quenching Methods 0.000 claims description 12
- 230000000171 quenching effect Effects 0.000 claims description 12
- 230000001154 acute effect Effects 0.000 claims description 3
- 230000004323 axial length Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 86
- 239000010959 steel Substances 0.000 abstract description 86
- 230000000694 effects Effects 0.000 abstract description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 4
- 230000006378 damage Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000002441 reversible effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000002035 prolonged effect Effects 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
- B21B45/06—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing of strip material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heat Treatment Of Articles (AREA)
- Transmission Devices (AREA)
Abstract
The invention provides a sheller, which belongs to the field of strip steel rust removal and comprises a sheller uncoiling device, a sheller press roller device and a sheller crimping device, wherein the sheller uncoiling device is arranged at the rightmost end, the sheller press roller device is arranged at the left side of the sheller uncoiling device, the center line of the sheller press roller device is aligned with the center line of the sheller uncoiling device, the sheller crimping device is arranged at the leftmost end, the sheller crimping device comprises a winding drum, and the center line of the winding drum is aligned with the center line of the sheller press roller device. The rolling device can adjust phenomena such as deflection and loosening when the strip steel is uncoiled, is high in safety, can dehulling strip steel with different widths and thicknesses, can rotate forward and backward when the dehulling effect is poor, can dehull the strip steel for multiple times, and improves the dehulling quality of the strip steel.
Description
Technical Field
The invention belongs to the field of strip steel rust removal, and particularly relates to a sheller.
Background
The strip steel is a narrow and long steel plate produced by various steel rolling enterprises in order to meet the requirements of various industrial departments for industrially producing various metal or mechanical products. The steel is easy to rust in air and water, a large amount of rust is easy to generate when the steel strip is improperly placed, the steel strip is pickled, the pickling is an important procedure in the production process of the steel strip, the pickling is long in time consumption, and the surface quality of the steel strip is easy to influence. The shelling treatment mainly comprises three steps, namely strip steel uncoiling, strip steel press roll shelling and strip steel coiling, wherein the uncoiling device in the market is basically operated in one direction, a rotating shaft is in irreversible operation, an even reversible device is also additionally provided, uncoiling and coiling are realized simultaneously, the structure is complex, the cost is high, the operation is inconvenient, meanwhile, most press rolls of the existing press roll device cannot be correspondingly adjusted according to the strip steel thickness of a production line and the strip steel width of surface hardness in the use process, the strip steel is frequently crushed or the surface of the strip steel is left with an indentation and the like, the working progress and the product quality are influenced, the even device with adjustable press roll distance is also adjusted by utilizing the principle of a screw ejection limit rod, the structure is complex, meanwhile, the size limitation of the limit rod and the asynchronism of the limit rods at the two sides are limited, the adjustment width range is not easy to ensure that the strip steel is positioned at the center position of the press roll device, in addition, the existing equipment is a simple coiling device, no extra protection is provided, and once the strip steel is thrown tail phenomenon occurs in the coiling process, so that the strip steel is very bad in the safety performance.
Summary of the invention
Therefore, the invention aims to provide the sheller which can adjust phenomena of deflection, loosening and the like when the strip steel is uncoiled, can dehulling the strip steel with different widths and different thicknesses, and can rotate forward and backward when the shelling effect is poor, so that the strip steel can be shelled for multiple times, and meanwhile, the strip steel can be ensured to be always positioned at the central position of the device and has high safety.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows: the sheller comprises a sheller uncoiling device, a sheller press roll device and a sheller crimping device, wherein the sheller uncoiling device is arranged at the rightmost end, the sheller press roll device is arranged at the left side of the sheller uncoiling device, the center line of the sheller press roll device is aligned with the center line of the sheller uncoiling device, the sheller crimping device is arranged at the leftmost end, the sheller crimping device comprises a winding drum, and the center line of the winding drum is aligned with the center line of the sheller press roll device.
Further, the sheller uncoiling device comprises a right side device, a left side device, a track oil cylinder, a base, an oil cylinder base and a forward and backward rotating device, wherein the right side device and the left side device are respectively arranged on the base, the right side device comprises a right guide rail assembly and a right side rack, the left side device comprises a left guide rail assembly, a left side rack and a left rotating shaft, the forward and backward rotating device is arranged on the left side of the left side device and is connected with the left rotating shaft, the number of the oil cylinder bases is two in total, the number of each group is two, the first group is arranged on the base, the right guide rail assembly and the right side rack are formed in a cavity, one group is arranged on the base, the second group is arranged on the right side rack bottom, the left guide rail assembly and the left side rack are formed in a cavity, the other group is arranged on the base, the track oil cylinder is two in total, the forward and backward rotating device is arranged on the left side of the left side device, the oil cylinder bases are hinged, and the other oil cylinder bases are hinged with the left side device.
Further, the forward and backward rotation device comprises a first gear, a second gear, a third gear, a fourth gear, a gear frame, an adjusting sleeve, a gear shaft, a switching rod and a motor, wherein the gear frame is arranged on the left side of the left side frame, the adjusting sleeve is arranged on the left rotating shaft, the first gear is connected with the adjusting sleeve, the first gear is arranged in an external meshed mode with the second gear, the second gear is connected with the third gear through the gear shaft and arranged on two sides of the gear frame, the third gear is arranged in an external meshed mode with the fourth gear, the gear shaft penetrates through the fourth gear and the gear frame and is connected with a power output shaft of the motor, one end of the switching rod is fixed on an outer wall support of the left side frame, and the other end of the switching rod is arranged on the adjusting sleeve;
the switching lever is a manual operation lever.
The first gear diameter is greater than the second gear and the third gear diameter is greater than the fourth gear diameter.
Further, the right side device comprises a right guide rail assembly, a right adjusting shaft assembly and a right fastening shaft assembly, wherein the right guide rail assembly comprises a right guide rail support, a right guide rail slideway, a right sealing plate and a right reinforcing rib, the right guide rail support is arranged on the base, the right guide rail slideway is arranged at one end, far away from the base, of the right guide rail support, a notch of the right guide rail slideway is upward, the right sealing plate is arranged on the right guide rail slideway, and the right reinforcing rib is uniformly arranged at the outer side of the right guide rail support;
The right fastening shaft assembly comprises a right side frame, a right rotating shaft, a rotating disc, a sleeve, a baffle, a right end cover, bearings, a supporting seat and a fastening plate, wherein the right side frame is in sliding connection with the right guide rail slideway, the supporting seat is arranged at two ends of the right side frame, the bearings are arranged in the supporting seat, the right rotating shaft penetrates through the bearings, one end of the right rotating shaft is aligned with the right outer wall of the right side frame, the other end of the right rotating shaft stretches out of the left outer wall of the right side frame, sequentially penetrates through the rotating disc and the sleeve to be connected with the baffle, the right end cover is arranged on the right side of the right side frame, the axis of the right rotating shaft is aligned with the right rotating shaft, and the fastening plate is uniformly arranged on the outer periphery of the sleeve;
the right adjusting shaft assembly comprises a right adjusting seat, a right hand wheel, a right screw shaft, a right screw nut, a right fixing seat, a right connecting rod and a right vertical shaft, wherein the right adjusting seat is arranged above the right guide rail assembly;
The right vertical shaft surface is a quenching surface.
Further, the left side device comprises a left guide rail assembly, a left adjusting shaft assembly, a left fastening shaft assembly and a compression rod assembly, wherein the left guide rail assembly comprises a left guide rail support, a left guide rail slideway, a left sealing plate and a left reinforcing rib, the left guide rail support is arranged on the base, the left guide rail slideway is arranged at one end, far away from the base, of the left guide rail support, a notch of the left guide rail slideway is upward, the left sealing plate is arranged on the left guide rail slideway, and the left reinforcing rib is uniformly arranged at the outer side of the left guide rail support;
the left fastening shaft assembly comprises a left side frame, a left rotating shaft, a rotating disc, a sleeve, a baffle, a left end cover, a bearing, a supporting seat and a fastening plate, wherein the left side frame is in sliding connection with a left guide rail slideway, the supporting seat is arranged at two ends of the left side frame, the bearing is arranged in the supporting seat, the left rotating shaft penetrates through the bearing to be arranged, two ends of the left rotating shaft penetrate through the outer wall of the left side frame, the extending part of the right end of the left rotating shaft sequentially penetrates through the rotating disc and the sleeve to be connected with the baffle, the fastening plate is uniformly arranged on the outer periphery of the sleeve, a flat key is arranged at the extending part of the left end of the left rotating shaft, and the left end of the left rotating shaft penetrates through the left end cover to be connected with the forward and backward rotating device through the flat key;
The left adjusting shaft assembly comprises a left adjusting seat, a left hand wheel, a left screw shaft, a left screw nut, a left fixing seat, a left connecting rod and a left vertical shaft, wherein the left adjusting seat is arranged above the left guide rail assembly;
the left vertical shaft surface is a quenching surface.
Further, the pressing rod assembly comprises a pressing rod support, a lifting oil cylinder, a cross rod, a pressing wheel, a connecting seat and an oil cylinder support, wherein the pressing rod support is arranged at the front side of the left device, the oil cylinder support is arranged on the pressing rod support, the cross rod is arranged at the upper part of the pressing rod support, the turning part of the cross rod extends to the rear direction of the pressing rod support, the connecting seat penetrates through the cross rod and is arranged opposite to the oil cylinder support, two ends of the lifting oil cylinder are respectively hinged with the connecting seat and the oil cylinder support, the pressing wheel is arranged at the tail end of the turning part of the cross rod and is hinged with the cross rod, and the rubber sleeve is arranged on the rolling surface of the pressing wheel;
The pinch roller is provided with an inward rolling surface groove;
the rubber sleeve is wrapped and arranged in the concave rolling surface groove of the pinch roller, two end surfaces of the rubber sleeve are aligned with the inner tangent plane of the concave rolling surface groove, and meanwhile, the radial height of the rubber sleeve after being installed is larger than the height of the flange of the tangent plane of the pinch roller.
Further, the sheller compression roller device comprises a compression roller frame, a compression roller assembly and a guide plate, wherein the compression roller assembly is arranged inside the compression roller frame, the guide plate assembly comprises a guide plate and a guide plate, the guide plate is fixedly arranged at the position of a feed inlet on the right side of the compression roller frame, the guide plate is fixedly arranged at the position of a discharge outlet on the left side of the compression roller frame, the compression roller assembly comprises a guide roller, a front compression roller assembly, a clamping compression roller assembly, a rear compression roller assembly, an adjusting roller assembly and two guide rollers, the guide roller is fixedly arranged at the upper end on the right side of the compression roller frame, the front compression roller assembly is positioned below the left side of the guide roller and is slidably arranged on the compression roller frame, the clamping compression roller assembly is fixedly arranged on the compression roller frame, the adjusting roller assembly is positioned between the front compression roller assembly and the clamping compression roller assembly and is fixedly connected to the compression roller frame, the rear compression roller assembly is slidably arranged at the left end of the compression roller frame, and the guide roller is fixedly arranged on two sides of the guide plate.
Further, the front press roller combination comprises a first front press roller, a second front press roller, a front press roller seat and two front press roller cylinders, wherein the number of the front press roller seats is two, the number of the front press roller seats is two in each group, the first group of front press roller seats are slidably arranged on the side walls of two sides of the press roller frame and are connected with two ends of the first front press roller, the second group of front press roller seats are positioned right below the first group and are arranged on the press roller frame and are connected with two ends of the second front press roller, and the front press roller cylinders are fixedly connected with the upper ends of the first group of front press roller seats;
the clamping and pressing roller combination comprises a first clamping and pressing roller, a second clamping and pressing roller and clamping and pressing roller seats, wherein the total number of the clamping and pressing roller seats is two, the first clamping and pressing roller seat is fixedly arranged on the side walls of two sides of the pressing roller frame and connected with two ends of the first clamping and pressing roller, and the second clamping and pressing roller seat is arranged under the first clamping and pressing roller seat and arranged on the pressing roller frame and connected with two ends of the second clamping and pressing roller;
the rear press roller assembly comprises a first rear press roller, a second rear press roller, a rear press roller seat and two rear press roller cylinders, wherein the number of the rear press roller seats is two, the first rear press roller seat is slidably arranged on the side walls of the two sides of the press roller frame and is connected with the two ends of the first rear press roller, the second rear press roller seat is arranged under the first rear press roller seat and is arranged on the press roller frame and is connected with the two ends of the second rear press roller, and the rear press roller cylinders are fixedly connected with the upper ends of the first rear press roller seat;
The adjusting roller assembly comprises two guide cross shafts, an adjusting screw, an adjusting block, an adjusting wheel, a cross beam and a fixing block, wherein the guide cross shafts are fixedly arranged on the press roller frame and horizontally aligned in parallel, the cross beam is positioned right above the guide cross shafts and fixedly arranged on the press roller frame, the fixing block penetrates through and is fixed at the middle position of the cross beam, the adjusting screw is horizontally arranged in parallel with the guide cross shafts, the left end of the adjusting screw is fixed on the left wall of the press roller frame, the right end of the adjusting screw penetrates through the right wall of the press roller frame and is connected with the adjusting wheel, and each adjusting block through hole penetrates through the guide shaft and the adjusting screw to be connected with two ends of the fixing block in a sliding mode;
the adjusting block comprises two cylinders and sliding blocks, and the two cylinders are symmetrically and fixedly arranged at the upper ends of the sliding blocks;
the diameter size of the cylinder is larger than the width size of the sliding block;
the guide-in plate comprises a lifting plate, an upper baffle plate, a first oil cylinder, two first support seats and a lower flat plate, wherein the lifting plate is positioned at the rightmost end of the press roller frame, the central lines of the two first support seats are oppositely arranged, one support seat is fixedly arranged at the lower end of the lifting plate, one support seat is fixedly arranged on the press roller frame, two ends of the first oil cylinder are respectively hinged with the first support seats, two sides of the lower flat plate are fixedly arranged on the press roller frame, the right end of the lower flat plate is hinged with the lifting plate, the upper baffle plate is positioned at the upper part of the lower flat plate and is fixedly arranged on the press roller frame, and the upper baffle plate and the lower flat plate form an acute angle so that a feed inlet is of a horn-shaped structure which is changed into a horn-shaped structure.
Further, the rolling device of the sheller comprises a rolling base, a speed reducer, a motor assembly, a discharging push plate, a winding drum and a protection frame assembly, wherein the speed reducer is installed at the upper end of the rolling base, the input shaft side of the speed reducer is positioned at the rear side of the rolling base, the motor assembly is connected with the speed reducer, the discharging push plate is installed at the top end of the speed reducer, the winding drum is connected with the output shaft of the speed reducer, the protection frame assembly is arranged at the left end of the rolling base, the protection frame comprises a magnet, and one side of the protection frame provided with the magnet faces the rolling base and is opposite to the winding drum in position;
the width of the protective frame assembly is larger than the axial length of the winding drum.
Further, the motor assembly comprises a speed regulating motor, a belt and a protective cover, one end of the belt is connected to an output shaft of the speed regulating motor, the other end of the belt is connected to an input shaft of the speed reducer, and the protective cover is covered on the outer side of the belt and is connected with the coiling base;
the unloading pushing plate comprises an unloading oil cylinder and an unloading plate, the unloading oil cylinder is fixedly arranged at the top of the speed reducer, and the unloading plate is in threaded connection with the extending end of the unloading oil cylinder;
The surface of the stripper plate is a quenching surface;
further, the protection frame assembly comprises a protection frame, a sliding track, a plurality of magnets and transverse rods, wherein the protection frame is hinged with the sliding track, the protection frame can slide in the sliding track after the hinging is removed, the transverse rods are uniformly distributed and arranged on the inner side of the protection frame, the plurality of magnets are arranged in the transverse rods of each layer;
the sliding track is arranged under the ground, and the upper plane of the sliding track is level with the ground.
Compared with the prior art, the sheller provided by the invention has the following advantages:
(1) The forward and reverse rotation device can realize the rotation of the uncoiling device of the sheller, when the strip steel is shelled and the shelling effect is poor, the forward and reverse rotation device is started, so that the strip steel is reversed to the uncoiling device, the secondary shelling treatment of the strip steel can be realized, and the shelling effect of the strip steel is effectively ensured;
(2) The switching rod in the forward and backward rotation device is manually operated, and has the advantages of simple structure, convenient switching and lower cost;
(3) The surfaces of the right vertical shaft, the left vertical shaft, the pressing wheel and the stripper plate are all quenching surfaces, so that the wear resistance of the quenching device is greatly improved, and the service life of the part is effectively prolonged;
(4) The main structure of the pinch roller is a steel structure, and the rolling surface of the pinch roller is covered with a circle of rubber, so that the pinch roller can apply force effectively when the pinch roller compresses strip steel, and the surface of the strip steel can not be damaged.
(5) The press roller device of the sheller can realize press roller treatment of strip steel with different thickness and width;
(6) The coiling device of the sheller is provided with the protective frame, so that people are effectively isolated from the coiling device, the personal safety of operators is protected, and the safety is higher;
(7) The magnets are arranged in the transverse rods, and when the strip steel is in tail flick and touches the transverse rods, the transverse rods can attract and fix the strip steel, so that the damage of the strip steel to people is avoided, and the safety of the device is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute an undue limitation on the invention. In the drawings:
FIG. 1 is a schematic view of a sheller according to an embodiment of the present invention;
FIG. 2 is a schematic view of the uncoiling device of the sheller according to the inventive embodiment of the present invention;
FIG. 3 is a schematic view of the A-direction structure of the uncoiling device of the sheller according to the inventive embodiment of the present invention;
FIG. 4 is a schematic diagram of a forward/reverse rotation device according to an embodiment of the invention;
FIG. 5 is a schematic view of the mating of the puck and the rubber sleeve in accordance with an inventive embodiment of the present invention;
FIG. 6 is a schematic view showing the construction of a roll apparatus for a sheller according to an embodiment of the present invention;
FIG. 7 is a schematic top view of a press roll apparatus for a sheller according to an embodiment of the present invention;
FIG. 8 is a schematic view in section B-B of a calender roll apparatus according to an inventive embodiment of the present invention;
FIG. 9 is a schematic view of a combination of dancer rolls according to an embodiment of the present invention;
FIG. 10 is a schematic view showing the structure of a coiler for shellers according to an embodiment of the present invention;
FIG. 11 is a schematic C-C sectional view of a guard frame assembly according to an embodiment of the present invention.
Reference numerals illustrate:
100. decoiler of the sheller; 200. a press roll device of a sheller; 300. a sheller crimping device; 1. a right side device; 11. a right guide rail assembly; 111. a right guide rail support; 112. a right guide rail slideway; 113. a right sealing plate; 114. a right reinforcing rib; 12. a right adjustment shaft assembly; 121. a right adjusting seat; 122. a right hand wheel; 123. a right screw shaft; 124. a right lead screw nut; 125. a right fixing seat; 126. a right connecting rod; 127. a right vertical axis; 13. a right fastening shaft assembly; 131. a right side frame; 132. a right rotation shaft; 133. a rotating disc; 134. a sleeve; 135. a baffle; 136. a right end cover; 137. a bearing; 138. a support base; 139. a fastening plate; 2. a left side device; 21. a left guide rail assembly; 211. a left guide rail support; 212. a left guide rail slideway; 213. a left sealing plate; 214. left reinforcing ribs; 22. a left adjustment shaft assembly; 221. a left adjusting seat; 222. a left hand wheel; 223. a left screw shaft; 224. a left lead screw nut; 225. a left fixing seat; 226. a left connecting rod; 227. a left vertical axis; 23. a left fastening shaft assembly; 231. a left side frame; 232. a left rotation shaft; 233. a left end cover; 24. a hold-down bar assembly; 241. a hold-down bar bracket; 242. a lifting oil cylinder; 243. a cross bar; 244. a pinch roller; 245. a connecting seat; 246. an oil cylinder support; 247. a rubber sleeve; 3. a rail oil cylinder; 4. a base; 5. an oil cylinder base; 6. a forward and reverse rotation device; 61. a first gear; 62. a second gear; 63. a third gear; 64. a fourth gear; 65. a gear frame; 66. adjusting the sleeve; 67. a gear shaft; 68. a switching lever; 69. a motor; 7. a press roll frame; 8. a press roll assembly; 81. a guide roller; 82. front press roller combination; 821. a first front press roll; 822. a second front press roll; 823. a front press roller cylinder; 824. a front pressing roller seat; 83. clamping and conveying press roller combination; 831. a first nip roll; 832. a second nip roll; 833. clamping and conveying a pressing roller seat; 84. a rear press roller combination; 841. a first rear press roll; 842. a second rear press roll; 843. a rear press roller cylinder; 844. a rear press roll seat; 85. an adjusting roller combination; 851. a guiding cross shaft; 852. adjusting a screw rod; 853. adjusting the block; 8531. a cylinder; 8532. a sliding block; 854. an adjusting wheel; 855. a cross beam; 856. a fixed block; 86. a lead-out roller; 9. a guide plate; 91. an introduction plate; 911. a lifting plate; 912. an upper baffle; 913. a first cylinder; 914. a first support; 915. a lower plate; 92. a lead-out plate; 10. coiling a base; 20. a speed reducer; 30. a motor assembly; 301. a speed-regulating motor; 302. a belt; 303. a protective cover; 40. a discharging push plate; 401. a discharging oil cylinder; 402. a stripper plate; 50. a reel; 60. a protective frame assembly; 601. a protective frame; 602. a glide track; 603. a magnet; 604. a transverse bar.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the invention, it should be understood that the terms "center," "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships that are based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the invention and simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be configured and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art in a specific case.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
As shown in fig. 1 to 11, the present invention is created as a sheller comprising a sheller opening device 100, a sheller pressing roll device 200 and a sheller curling device 300, the sheller opening device 100 being provided at the rightmost end, the sheller pressing roll device 200 being provided at the left side of the sheller opening device 100 with its center line aligned with the sheller opening device 100, the sheller curling device 300 being provided at the leftmost end, the sheller curling device 300 comprising a drum 50, the drum 50 being aligned with the sheller pressing roll device 200.
The decoiler 100 comprises a right side device 1, a left side device 2, a track cylinder 3, a base 4, a cylinder base 5 and a forward and backward rotating device 6, wherein the right side device 1 and the left side device 2 are respectively arranged on the base 4, the right side device 1 comprises a right guide rail assembly 11 and a right side frame 131, the left side device 2 comprises a left guide rail assembly 21, a left side frame 231 and a left rotating shaft 232, the forward and backward rotating device 6 is arranged on the left side of the left side device 2 and is connected with the left rotating shaft 232, the cylinder base 5 is totally divided into two groups, each group is divided into two groups, a first group is arranged in a cavity formed by the base 4, the right guide rail assembly 11 and the right side frame 131, the other group is arranged at the bottom of the right side frame 131, the second group is arranged in a cavity formed by the base 4, the left guide rail assembly 21 and the left side frame 231, the other group is arranged on the base 4, the other group is arranged at the bottom of the left side track 231, the other group is totally divided into two groups, and the cylinder base 1 and the other cylinder base 1 are hinged with the other cylinder base 5.
The forward and reverse rotation device 6 comprises a first gear 61, a second gear 62, a third gear 63, a fourth gear 64, a gear rack 65, an adjusting sleeve 66, a gear shaft 67, a switching rod 68 and a motor 69, wherein the gear rack 65 is arranged on the left side of the left side frame 231, the adjusting sleeve 66 is arranged on the left rotating shaft 232, the first gear 61 is connected with the adjusting sleeve 66, the first gear 61 and the second gear 62 are arranged in an external meshed mode, the second gear 62 and the third gear 63 are arranged on two sides of the gear rack 65 in an external meshed mode through the gear shaft 67, the third gear 63 and the fourth gear 64 are arranged in an external meshed mode, the gear shaft 67 penetrates through the fourth gear 64 and the gear rack 65 and is connected with a power output shaft of the motor 69, one end of the switching rod 68 is fixed on an outer wall bracket of the left side frame 231, one end of the switching rod is arranged on the adjusting sleeve 66, and the switching rod is compact in structure, small in occupied space, reliable in work, easy to maintain and long in service life.
The switching lever 68 is a manual operating lever, and has the advantages of simple structure, convenient switching, low cost and effective manufacturing cost saving.
The diameter of the first gear 61 is larger than that of the second gear 62, the diameter of the third gear 63 is larger than that of the fourth gear 64, the speed of a rotating shaft is effectively reduced, the rotating speed of the rotating shaft is stable when the forward and backward rotation device 6 works, and strip steel is stable in rewinding.
The right side device 1 comprises a right guide rail assembly 11, a right adjusting shaft assembly 12 and a right fastening shaft assembly 13, wherein the right guide rail assembly 11 comprises a right guide rail support 111, a right guide rail slideway 112, a right sealing plate 113 and a right reinforcing rib 114, the right guide rail support 111 is arranged on the base 4, the right guide rail slideway 112 is arranged at one end of the right guide rail support 111 far away from the base 4, a notch of the right guide rail slideway 112 is upward, the right sealing plate 113 is arranged on the right guide rail slideway 112, and the right reinforcing rib 114 is uniformly arranged at the outer side of the right guide rail support 111, so that the bearing capacity of the right guide rail support 111 is effectively improved;
the right fastening shaft assembly 13 comprises a right side frame 131, a right rotating shaft 132, a rotating disc 133, a sleeve 134, a baffle 135, a right end cover 136, bearings 137, a supporting seat 138 and a fastening plate 139, wherein the right side frame 131 is in sliding connection with the right guide rail slideway 112, the supporting seat 138 is arranged at two ends of the right side frame 131, the bearings 137 are arranged in the supporting seat 138, the right rotating shaft 132 passes through the bearings 137, one end of the right rotating shaft 132 is aligned with the right outer wall of the right side frame 131, the other end of the right rotating shaft 132 extends out of the left outer wall of the right side frame 131, the right end cover 136 sequentially passes through the rotating disc 133 and the sleeve 134 to be connected with the baffle 135, the right end cover 136 is arranged at the right side of the right side frame 131, the axis of the right rotating shaft 132 is aligned, and the fastening plate 139 is uniformly arranged at the outer circumference of the sleeve 134;
The right adjusting shaft assembly 12 comprises a right adjusting seat 121, a right hand wheel 122, a right screw shaft 123, a right screw nut 124, a right fixing seat 125, a right connecting rod 126 and a right vertical shaft 127, wherein the right adjusting seat 121 is arranged above the right guide rail assembly 11, the right screw shaft 123 is arranged on the inner side of the right adjusting seat 121, the right end of the right screw shaft 123 penetrates through the right adjusting seat 121 to be connected with the right hand wheel 122, the left end of the right screw shaft 123 penetrates through the right adjusting seat 121 to be connected with the right fixing seat 125, the right screw nut 124 is arranged on the right screw shaft 123, one end of the right connecting rod 126 is arranged on the right screw nut 124, the other end of the right connecting rod 126 is arranged on the right fixing seat 125, and the right vertical shaft 127 is arranged on the right fixing seat 125 to manually control the screw structure, so that the manufacturing cost is effectively saved;
the surface of the right vertical shaft 127 is a quenching surface, so that the wear resistance of the quenching surface is greatly improved, and the service life of the right vertical shaft 127 is effectively prolonged.
The left side device 2 comprises a left guide rail assembly 21, a left adjusting shaft assembly 22, a left fastening shaft assembly 23 and a compression rod assembly 24, the left guide rail assembly 21 comprises a left guide rail support 211, a left guide rail slideway 212, a left sealing plate 213 and a left reinforcing rib 214, the left guide rail support 211 is arranged on the base 4, the left guide rail slideway 212 is arranged at one end of the left guide rail support 211 far away from the base 4, a notch of the left guide rail slideway 212 is upward, the left sealing plate 213 is arranged on the left guide rail slideway 212, and the left reinforcing rib 214 is uniformly arranged at the outer side of the left guide rail support 211, so that the bearing capacity of the left guide rail support 211 is effectively improved;
The left fastening shaft assembly 23 comprises a left side frame 231, a left rotating shaft 232, a rotating disc 133, a sleeve 134, a baffle 135, a left end cover 233, a bearing 137, a supporting seat 138 and a fastening plate 139, wherein the left side frame 231 is in sliding connection with the left guide rail slideway 212, the supporting seat 138 is arranged at two ends of the left side frame 231, the bearing 137 is arranged in the supporting seat 138, the left rotating shaft 232 passes through the bearing 137, two ends of the left rotating shaft 232 pass through the outer wall of the left side frame 231, the right end extending part of the left rotating shaft 232 sequentially passes through the rotating disc 133 and the sleeve 134 to be connected with the baffle 135, the fastening plate 139 is uniformly arranged at one circle outside the sleeve 134, the left end extending part of the left rotating shaft 232 is provided with a flat key, and the left end of the left rotating shaft 232 passes through the left end cover 233 to be connected with the forward and backward rotating device 6 through the flat key;
the left adjusting shaft assembly 22 comprises a left adjusting seat 221, a left hand wheel 222, a left screw shaft 223, a left screw nut 224, a left fixing seat 225, a left connecting rod 226 and a left vertical shaft 227, wherein the left adjusting seat 221 is arranged above the left guide rail assembly 21, the left screw shaft 223 is arranged on the inner side of the left adjusting seat 221, the left end of the left screw shaft 223 penetrates through the left adjusting seat 221 and is connected with the left hand wheel 222, the right end of the left screw shaft 223 penetrates through the left adjusting seat 221 and is connected with the left fixing seat 225, the left screw nut 224 is arranged on the left screw shaft 223, one end of the left connecting rod 226 is arranged on the left screw nut 224, the other end of the left connecting rod 226 is arranged on the left fixing seat 225, and the left vertical shaft 227 is arranged on the left fixing seat 225.
The surface of the left vertical shaft 227 is a quenching surface, so that the wear resistance of the left vertical shaft 227 is greatly improved, and the service life of the left vertical shaft 227 is effectively prolonged.
The pressing rod assembly 24 comprises a pressing rod support 241, a lifting cylinder 242, a cross rod 243, a pressing wheel 244, a connecting seat 245 and a cylinder support 246, the pressing rod support 241 is arranged on the front side of the left device 2, the cylinder support 246 is arranged on the pressing rod support 241, the cross rod 243 is arranged on the upper portion of the pressing rod support 241, the turning portion of the cross rod 243 extends to the rear direction of the pressing rod support 241, the connecting seat 245 penetrates through the cross rod 243 and is opposite to the cylinder support 246, two ends of the lifting cylinder 242 are hinged with the connecting seat 245 and the cylinder support 246 respectively, the pressing wheel 244 is arranged at the tail end of the turning portion of the cross rod 243 and is hinged with the cross rod 243, and the rubber sleeve 247 is sleeved on the rolling surface of the pressing wheel 244, so that the pressing wheel 244 can apply force effectively during pressing strip steel, and meanwhile the surface of the strip steel can not be damaged.
The concave rolling surface groove is arranged on the pressing wheel 244, so that the rubber sleeve 247 is effectively ensured to be fixed on the pressing wheel 244 and not to fall off or deviate.
The rubber sleeve 247 is wrapped and arranged in the concave rolling surface groove of the pinch roller 244, two end faces of the rubber sleeve 247 are aligned with the inner tangent plane of the concave groove of the pinch roller 244, and meanwhile, the radial height of the rubber sleeve 247 after being installed is larger than the height of the tangent plane flange of the pinch roller 244, so that the pinch roller 244 is effectively ensured, when rubber is stressed and compressed in the force application process, the strip steel cannot touch the flange of the pinch roller 244, and unnecessary damage to the surface of the strip steel caused by the pinch roller 244 is avoided.
The sheller compression roller device 200 comprises a compression roller frame 7, a compression roller assembly 8 and a guide plate 9, wherein the compression roller assembly 8 is arranged inside the compression roller frame 7, the guide plate 9 comprises a guide plate 91 and a guide plate 92, the guide plate 91 is fixedly arranged at the position of a feed inlet on the right side of the compression roller frame 7, the guide plate 92 is fixedly arranged at the position of a discharge outlet on the left side of the compression roller frame 7, the compression roller assembly 8 comprises a guide roller 81, a front compression roller assembly 82, a clamping compression roller assembly 83, a rear compression roller assembly 84, an adjusting roller assembly 85 and two guide rollers 86, the guide roller 81 is fixedly arranged at the upper end on the right side of the compression roller frame 7, the front compression roller assembly 82 is arranged at the left lower part of the guide roller 81 and is slidably arranged on the compression roller frame 7, the clamping compression roller assembly 83 is fixedly arranged on the compression roller frame 7, the adjusting roller assembly is arranged between the front compression roller assembly 82 and the clamping compression roller assembly 83 and is fixedly connected to the compression roller frame 7, the rear compression roller assembly 84 is slidably arranged at the left end of the compression roller frame 7, the guide roller assembly 86 is fixedly arranged at the left end of the compression roller frame 92, and the strip steel guide roller assembly is not smoothly arranged at the two sides of the compression roller frame 7, and the strip steel guiding frame is ensured to run in a smooth process.
The front press roller assembly 82 includes a first front press roller 821, a second front press roller 822, a front press roller seat 824 and two front press roller cylinders 823, the front press roller seat 824 is two in total, each of the two front press roller seats 824 is slidably mounted on two side walls of the press roller frame 7 and connected to two ends of the first front press roller 821, the second front press roller seat 824 is located under the first front press roller seat and mounted on the press roller frame 7 and connected to two ends of the second front press roller 822, the front press roller cylinders 823 are fixedly connected to the upper ends of the first front press roller seat 824, and the distance between the first front press roller 821 and the second front press roller 822 can be adjusted by controlling the front press roller cylinders 823.
The pinch roller assembly 83 comprises a first pinch roller 831, a second pinch roller 832 and a pinch roller seat 833, wherein the total number of the pinch roller seats 833 is two, the first pinch roller seat 833 is fixedly installed on the side walls of two sides of the roller frame 7 and is connected with two ends of the first pinch roller 831, and the second pinch roller seat 833 is located under the first pinch roller seat and is installed on the roller frame 7 and is connected with two ends of the second pinch roller 832.
The rear press roller assembly 84 comprises a first rear press roller 841, a second rear press roller 842, a rear press roller seat 844 and two rear press roller cylinders 843, wherein the total number of the rear press roller seats 844 is two, each group of the rear press roller seats 844 is two, the first group of the rear press roller seats 844 are slidably mounted on two side walls of the press roller frame 7 and are connected with two ends of the first rear press roller 841, the second group of the rear press roller seats 844 are located under the first group of the press roller frames 7 and are connected with two ends of the second rear press roller 842, the rear press roller cylinders 843 are fixedly connected with the upper ends of the first group of the rear press roller seats 844, and the distance between the first rear press roller 841 and the second rear press roller 842 can be adjusted by controlling the rear press roller cylinders 843.
The adjusting roller assembly 85 comprises two guide cross shafts 851, an adjusting screw 852, an adjusting block 853, an adjusting wheel 854, a cross beam 855 and a fixing block 856, wherein the guide cross shafts 851 are fixedly installed on the press roller frame 7 and horizontally aligned in parallel, the cross beam 855 is located right above the guide cross shafts 851 and fixedly installed on the press roller frame 7, the fixing block 856 penetrates through and is fixed at the middle position of the cross beam 855, the adjusting screw 852 is horizontally arranged in parallel with the guide cross shafts 851, the left end of the adjusting screw 852 is fixed on the left wall of the press roller frame 7, the right end of the adjusting screw 852 penetrates through the right wall of the press roller frame 7 and is connected with the adjusting wheel 854, each adjusting block 853 through hole penetrates through the guide shaft and the adjusting screw 852 to be connected with two ends of the fixing block 856 in a sliding mode, and the running stability of the adjusting block 853 can be well guaranteed, and smooth operation of the adjusting roller assembly 85 is ensured.
Rolling bearings are mounted at the joints of the two ends of the adjusting screw 852 and the press roller frame 7, the operation is reliable, the starting performance is good, the adjusting screw 852 and the adjusting block 853 can be better ensured to operate normally in a matched mode, the adjusting block comprises two cylinders 8531 and two sliding blocks 8532, and the two cylinders 8531 are symmetrically and fixedly mounted at the upper ends of the sliding blocks 8532.
The diameter size of the cylinder 8531 is larger than the width size of the sliding block 8532, so that the strip steel is positioned at the lower end of the cylinder 8531, the strip steel can be well limited, and the strip steel can stably move forward.
The guide-in plate 91 comprises a lifting plate 911, an upper baffle 912, a first oil cylinder 913, two first supports 914 and a lower flat plate 915, wherein the lifting plate 911 is positioned at the rightmost end of the press roll frame 7, the central lines of the two first supports 914 are oppositely arranged, one support is fixedly arranged at the lower end of the lifting plate 911, one support is fixedly arranged on the press roll frame 7, two ends of the first oil cylinder 913 are respectively hinged with the first supports 914, two sides of the lower flat plate 915 are fixedly arranged on the press roll frame 7, the right end of the lower flat plate 915 is hinged with the lifting plate 911, the upper baffle 912 is positioned at the upper part of the lower flat plate 915 and is fixedly arranged on the press roll frame 7, the lifting or dropping of the lifting plate 911 can be realized due to the existence of the first oil cylinder 913, and the lower flat plate 915 form an acute angle, so that a feed inlet is in a horn mouth structure which is changed into a big and small, and strip steel can conveniently enter the press roll assembly 8.
The sheller coiling device 300 comprises a coiling base 10, a speed reducer 20, a motor assembly 30, a discharging push plate 40, a winding drum 50 and a protection frame assembly 60, wherein the speed reducer 20 is installed at the upper end of the coiling base 10, the input shaft side of the speed reducer 20 is positioned at the rear side of the coiling base 10, the motor assembly 30 is connected with the speed reducer 20, the discharging push plate 40 is installed at the top end of the speed reducer 20, the winding drum 50 is connected with the output shaft of the speed reducer 20, the protection frame assembly 60 is arranged at the left end of the coiling base 10, the protection frame comprises a magnet 603, and the side, provided with the magnet 603, of the protection frame faces the coiling base 10 and is opposite to the winding drum 50 in position.
The width of the protective frame assembly 60 is larger than the axial length of the winding drum 50, so that enough areas can be reserved for protecting personnel when the strip steel is accidentally thrown.
The motor assembly 30 comprises a speed regulating motor 301, a belt 302 and a protective cover 303, one end of the belt 302 is connected to the output shaft of the speed regulating motor 301, the other end of the belt 302 is connected to the input shaft of the speed reducer 20, and the protective cover 303 is covered on the outer side of the belt 302 and is connected with the winding base 10.
The unloading push plate 40 comprises an unloading oil cylinder 401 and an unloading plate 402, the unloading oil cylinder 401 is fixedly arranged at the top of the speed reducer 20, and the unloading plate 402 is in threaded connection with the extending end of the unloading oil cylinder 401, so that the unloading plate 402 is convenient to detach and install.
The surface of the stripper plate 402 is a quenching surface, so that the wear resistance of the stripper plate is greatly improved, and the service life of the stripper plate 402 is effectively prolonged.
The protection frame assembly 60 comprises a protection frame 601, a sliding track 602, magnets 603 and transverse rods 604, wherein the protection frame 601 is hinged with the sliding track 602, after the hinge is taken off, the protection frame 601 can slide in the sliding track 602, if other equipment needs to be in the position of the protection frame under special conditions, the protection frame 601 can slide to a proper position along the sliding track 602 to avoid the path required by the advancing of other equipment, the transverse rods 604 are uniformly distributed and arranged on the inner side of the protection frame 601, the magnets 603 are multiple, the magnets 603 are arranged in the transverse rods 604 of each layer, and when strip steel is thrown to the transverse rods 604, the transverse rods 604 can attract and fix the strip steel, so that the damage of the strip steel to people is avoided, and the safety of the device is improved.
The glide track 602 is positioned below the ground with its upper plane level with the ground such that the glide track 602 does not become a roadblock on the ground.
In the actual working process, the strip steel is conveyed to a position between a right fixed shaft assembly and a left fastening shaft assembly 23 in the sheller uncoiling device 100 by a special feeding trolley, a track oil cylinder 3 is started, the right fixed shaft assembly and the left fastening shaft assembly 23 move to the optimal positions suitable for fastening strip steel coils, then the operation is started, a right rotating shaft 132 and a left rotating shaft 232 rotate along with the strip steel coils when the strip steel is uncoiled, when the strip steel coil has a deviation problem, the right adjusting shaft assembly 12 or the left adjusting shaft assembly 22 is adjusted, the strip steel coil returns to the normal uncoiling position, when the strip steel coil has the problems of loosening, frying and the like, the strip steel coil is tightly pressed by an adjusting pressing rod assembly 24, the uncoiled strip steel continuously moves forwards to enter a sheller press roller device 200, when the strip steel is to enter the sheller press roller device 200, firstly enters a bell mouth formed by an upper baffle 912, a guide roller 81 and a lower flat plate 915, the first cylinder 913 is controlled to rise to a proper angle so that the strip steel can smoothly enter the press roller assembly 8, the strip steel firstly contacts with the guide roller 81, the guide roller 81 rotates, the strip steel successfully enters the press roller assembly 8, when the thickness of the strip steel is larger, the distance between the front press roller assembly 82 and the distance between the rear press roller assembly 84 are increased, when the thickness of the strip steel is smaller, the distance between the front press roller assembly 82 and the distance between the rear press roller assembly 84 are reduced, when the width of the strip steel passing through the rolling mill is smaller, the adjusting wheel 854 is rocked so that the distance between the two adjusting blocks 853 is reduced to a proper distance so as to adapt to the width of the strip steel, when the width of the strip steel passing through the rolling mill is larger, the distance between the two adjusting blocks 853 is increased to a proper distance so as to adapt to the width of the strip steel, the strip steel starts to enter the rolling device 300 of the sheller after the strip steel comes out from the press roller device 200, the strip steel is firstly fixed on the winding drum 50, then start speed governing motor 301, the reel 50 begins to rotate and batches belted steel, when belted steel takes place unexpected and gets rid of the tail, protection frame assembly 60 can isolate people and belted steel, avoid belted steel to the injury of people, when belted steel touches protection frame assembly 60 simultaneously, can be attracted and fixed by lateral rod 604 on it, in this way, before closing the power, the continuous tail that gets rid of belted steel causes injury or destruction to personnel or equipment, coiling apparatus's security has been improved, when belted steel shelling treatment effect is not good, start motor 69, positive and negative turning gear 6 operation, positive and negative turning gear 6 drives left rotation axis 232 and makes a round, the belted steel is rewound to suitable position after, close motor 69, uncoiler normal operating forward, thereby realize belted steel shelling again and handled, the shelling effect of belted steel has effectively been guaranteed.
The above embodiments are merely preferred embodiments of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Sheller, its characterized in that: the sheller rolling device (300) is arranged at the leftmost end, the sheller rolling device (300) comprises a winding drum (50), the winding drum (50) is aligned with the center line of the sheller rolling device (200);
the decoiler uncoiling device (100) comprises a right side device (1), a left side device (2), a track oil cylinder (3), a base (4), an oil cylinder base (5) and a positive and negative rotation device (6), wherein the right side device (1) and the left side device (2) are respectively arranged on the base (4), the right side device (1) comprises a right guide rail assembly (11) and a right side frame (131), the left side device (2) comprises a left guide rail assembly (21), a left side frame (231) and a left rotation shaft (232), the positive and negative rotation device (6) is arranged at the left side of the left side device (2) and is connected with the left rotation shaft (232), the oil cylinder base (5) is in two groups, each group is arranged in a cavity formed by the right guide rail assembly (11) and the right side frame (131), one group is arranged on the base (4), the other group is arranged at the bottom of the right side frame (131), the second group is arranged in the base (4) and the left side frame (231) is arranged in the other group, the two groups are arranged in the left side frame (231) and the other group is arranged in the left side frame (3), one of the two oil cylinder bases is hinged with the oil cylinder base (5) arranged on the right device (1), and the other oil cylinder base is hinged with the oil cylinder base (5) arranged on the left device (2);
The positive and negative rotation device (6) comprises a first gear (61), a second gear (62), a third gear (63), a fourth gear (64), a gear rack (65), an adjusting sleeve (66), a gear shaft (67), a switching rod (68) and a motor (69), wherein the gear rack (65) is arranged on the left side of the left side frame (231), the adjusting sleeve (66) is arranged on the left rotating shaft (232), the first gear (61) is connected with the adjusting sleeve (66), the first gear (61) is in external meshing arrangement with the second gear (62), the second gear (62) is connected with the third gear (63) through the gear shaft (67) and is arranged on two sides of the gear rack (65), the third gear (63) is in external meshing arrangement with the fourth gear (64), the gear shaft (67) penetrates through the fourth gear (64) and the gear rack (65) and is connected with the power output shaft of the motor (69), and one end of the switching rod (68) is fixed on the outer wall of the left side frame (231);
the switching lever (68) is a manual lever;
-the first gear (61) has a larger diameter than the second gear (62), and-the third gear (63) has a larger diameter than the fourth gear (64);
the right side device (1) comprises a right guide rail assembly (11), a right adjusting shaft assembly (12) and a right fastening shaft assembly (13), wherein the right guide rail assembly (11) comprises a right guide rail support (111), a right guide rail slideway (112), a right sealing plate (113) and a right reinforcing rib (114), the right guide rail support (111) is arranged on the base (4), the right guide rail slideway (112) is arranged at one end, far away from the base (4), of the right guide rail support (111), a notch of the right guide rail slideway (112) is upward, the right sealing plate (113) is arranged on the right guide rail slideway (112), and the right reinforcing rib (114) is uniformly arranged at the outer side of the right guide rail support (111);
The right fastening shaft assembly (13) comprises a right side frame (131), a right rotating shaft (132), a rotating disc (133), a sleeve (134), a baffle plate (135), a right end cover (136), a bearing (137), a supporting seat (138) and a fastening plate (139), wherein the right side frame (131) is in sliding connection with the right guide rail slideway (112), the supporting seat (138) is arranged at two ends of the right side frame (131), the bearing (137) is arranged in the supporting seat (138), the right rotating shaft (132) passes through the bearing (137) to be arranged, one end of the right rotating shaft is aligned with the right side outer wall of the right side frame (131), the other end of the right rotating shaft extends out of the left side outer wall of the right side frame (131), sequentially passes through the rotating disc (133) and the sleeve (134) to be connected with the baffle plate (135), the right end cover (136) is arranged on the right side of the right side frame (131), the axis of the right rotating shaft is aligned with the right rotating shaft (132), and the fastening plate (139) is uniformly arranged on the outer side of the sleeve (134) in a circle.
The right adjusting shaft assembly (12) comprises a right adjusting seat (121), a right hand wheel (122), a right screw shaft (123), a right screw nut (124), a right fixing seat (125), a right connecting rod (126) and a right vertical shaft (127), wherein the right adjusting seat (121) is arranged above the right guide rail assembly (11), the right screw shaft (123) is arranged at the inner side of the right adjusting seat (121), the right end of the right screw shaft passes through the right adjusting seat (121) and is connected with the right hand wheel (122), the left end of the right screw shaft passes through the right adjusting seat (121) and is connected with the right fixing seat (125), the right screw nut (124) is arranged on the right screw shaft (123), one end of the right connecting rod (126) is arranged on the right screw nut (124), the other end of the right connecting rod is arranged on the right fixing seat (125), and the right vertical shaft (127) is arranged on the right fixing seat (125).
The surface of the right vertical shaft (127) is a quenching surface;
the left side device (2) comprises a left guide rail assembly (21), a left adjusting shaft assembly (22), a left fastening shaft assembly (23) and a pressing rod assembly (24), the left guide rail assembly (21) comprises a left guide rail support (211), a left guide rail slide way (212), a left sealing plate (213) and a left reinforcing rib (214), the left guide rail support (211) is arranged on the base (4), the left guide rail slide way (212) is arranged at one end, far away from the base (4), of the left guide rail support (211), a notch of the left guide rail slide way (212) is upward, the left sealing plate (213) is arranged on the left guide rail slide way (212), and the left reinforcing rib (214) is uniformly arranged at the outer side of the left guide rail support (211);
the left fastening shaft assembly (23) comprises a left side frame (231), a left rotating shaft (232), a rotating disc (133), a sleeve (134), a baffle (135), a left end cover (233), a bearing (137), a supporting seat (138) and a fastening plate (139), wherein the left side frame (231) is in sliding connection with the left guide rail slideway (212), the supporting seat (138) is arranged at two ends of the left side frame (231), the bearing (137) is arranged in the supporting seat (138), the left rotating shaft (232) penetrates through the bearing (137) to be arranged, two ends of the left rotating shaft (232) penetrate through the outer wall of the left side frame (231), a right extending part of the left rotating shaft (232) penetrates through the rotating disc (133) and the sleeve (134) in sequence to be connected with the baffle (135), the fastening plate (139) is uniformly arranged on the outer circumference of the sleeve (134), a left extending part of the left rotating shaft (232) is provided with a flat key, and the left end of the left rotating shaft (232) penetrates through the left end cover (233) to be connected with the front and back rotating device (6) through the flat key.
The left adjusting shaft assembly (22) comprises a left adjusting seat (221), a left hand wheel (222), a left screw shaft (223), a left screw nut (224), a left fixing seat (225), a left connecting rod (226) and a left vertical shaft (227), wherein the left adjusting seat (221) is arranged above the left guide rail assembly (21), the left screw shaft (223) is arranged on the inner side of the left adjusting seat (221), the left end of the left screw shaft is connected with the left hand wheel (222) through the left adjusting seat (221), the right end of the left screw shaft passes through the left adjusting seat (221) and is connected with the left fixing seat (225), the left screw nut (224) is arranged on the left screw shaft (223), one end of the left connecting rod (226) is arranged on the left screw nut (224), the other end of the left connecting rod (226) is arranged on the left fixing seat (225), and the left vertical shaft (227) is arranged on the left fixing seat (225).
The surface of the left vertical shaft (227) is a quenching surface;
the pressing rod assembly (24) comprises a pressing rod support (241), a lifting oil cylinder (242), a cross rod (243), a pressing wheel (244), a connecting seat (245), an oil cylinder support (246) and a rubber sleeve (247), wherein the pressing rod support (241) is arranged on the front side of the left device (2), the oil cylinder support (246) is arranged on the pressing rod support (241), the cross rod (243) is arranged on the upper portion of the pressing rod support (241), a turning portion of the cross rod (243) extends to the rear direction of the pressing rod support (241), the connecting seat (245) passes through the cross rod (243) and is arranged opposite to the oil cylinder support (246), two ends of the lifting oil cylinder (242) are hinged with the connecting seat (245) and the oil cylinder support (247) respectively, the pressing wheel (244) is arranged at the tail end of the turning portion of the cross rod (243) and is hinged with the cross rod (243), and the rubber sleeve (244) is arranged on a rolling surface of the pressing wheel (244);
An inward rolling surface groove is formed in the pinch roller (244);
the rubber sleeve (247) is wrapped and arranged in a concave rolling surface groove of the pinch roller (244), two end faces of the rubber sleeve (247) are aligned with inner cutting surfaces of the concave groove of the pinch roller (244), and meanwhile, the radial height of the rubber sleeve (247) after being installed is larger than the height of a tangent plane flange of the pinch roller (244).
2. The sheller according to claim 1, characterized in that: the sheller compression roller device (200) comprises a compression roller frame (7), a compression roller assembly (8) and a guide plate (9), wherein the compression roller assembly (8) is arranged inside the compression roller frame (7), the guide plate (9) comprises a guide plate (91) and a guide plate (92), the guide plate (91) is fixedly arranged at the position of a right feed inlet of the compression roller frame (7), the guide plate (92) is fixedly arranged at the position of a left discharge outlet of the compression roller frame (7), the compression roller assembly (8) comprises a guide roller (81), a front compression roller assembly (82), a clamping compression roller assembly (83), a rear compression roller assembly (84), an adjusting roller assembly (85) and two guide rollers (86), the guide roller (81) is fixedly arranged at the upper right side of the compression roller frame (7), the front compression roller assembly (82) is arranged at the lower left side of the guide roller (81) and is slidably arranged on the compression roller frame (7), the clamping compression roller assembly (83) is fixedly arranged on the compression roller frame (7), the adjusting roller assembly (85) is arranged at the left side of the compression roller assembly and is fixedly arranged between the compression roller assembly (84) and the compression roller assembly (84), the guiding-out roller (86) is fixedly arranged on the press roller frame (7) and positioned on two sides of the guiding-out plate (92).
3. The sheller according to claim 2, characterized in that: the front press roller assembly (82) comprises a first front press roller (821), a second front press roller (822), a front press roller seat (824) and two front press roller cylinders (823), wherein the total number of the front press roller seats (824) is two, the first front press roller seat (824) is slidably arranged on the side walls of two sides of the press roller frame (7) and is connected with the two ends of the first front press roller (821), the second front press roller seat (824) is arranged under the first front press roller seat and is arranged on the press roller frame (7) and is connected with the two ends of the second front press roller (822), and the front press roller cylinders (823) are fixedly connected with the upper ends of the first front press roller seat (824);
the clamping and pressing roller combination (83) comprises a first clamping and pressing roller (831), a second clamping and pressing roller (832) and clamping and pressing roller seats (833), wherein the total number of the clamping and pressing roller seats (833) is two, each group is two, the first group of clamping and pressing roller seats (833) are fixedly arranged on the side walls of the two sides of the pressing roller frame (7) and are connected to the two ends of the first clamping and pressing roller (831), and the second group of clamping and pressing roller seats (833) are positioned under the first group and are arranged on the pressing roller frame (7) and are connected to the two ends of the second clamping and pressing roller (832);
The rear press roller assembly (84) comprises a first rear press roller (841), a second rear press roller (842), a rear press roller seat (844) and two rear press roller cylinders (843), wherein the total number of the rear press roller seats (844) is two, the first rear press roller seat (844) is slidably mounted on the side walls of two sides of the press roller frame (7) and is connected with the two ends of the first rear press roller (841), the second rear press roller seat (844) is positioned under the first rear press roller seat and is mounted on the press roller frame (7) and is connected with the two ends of the second rear press roller (842), and the rear press roller cylinders (843) are fixedly connected with the upper ends of the first rear press roller seat (844);
the adjusting roller assembly (85) comprises two guide cross shafts (851), an adjusting screw (852), an adjusting block (853), an adjusting wheel (854), a cross beam (855) and a fixing block (856), wherein the guide cross shafts (851) are fixedly arranged on the press roller frame (7) and horizontally aligned in parallel, the cross beam (855) is positioned right above the guide cross shafts (851) and fixedly arranged on the press roller frame (7), the fixing block (856) penetrates through and is fixed at the middle position of the cross beam (855), the adjusting screw (852) and the guide cross shafts (851) are horizontally arranged in parallel, the left end of the adjusting screw (852) is fixed on the left wall of the press roller frame (7), the right end of the adjusting screw penetrates through the right wall of the press roller frame (7) and is connected with the adjusting wheel (854), and through holes of each adjusting block (853) penetrate through the guide screw (851) and the two ends of the adjusting screw (852) in a sliding mode;
The adjusting block (853) comprises two cylinders (8531) and sliding blocks (8532), and the two cylinders (8531) are symmetrically and fixedly arranged at the upper end of the sliding blocks (8532);
the diameter dimension of the cylinder (8531) is larger than the width dimension of the sliding block (8532);
the guide-in plate (91) comprises a lifting plate (911), an upper baffle plate (912), a first oil cylinder (913), two first support seats (914) and a lower flat plate (915), wherein the lifting plate (911) is positioned at the rightmost end of the press roller frame (7), the central lines of the two first support seats (914) are oppositely arranged, one support seat is fixedly arranged at the lower end of the lifting plate (911), one support seat is fixedly arranged on the press roller frame (7), two ends of the first oil cylinder (913) are respectively hinged with the first support seat (914), two sides of the lower flat plate (915) are fixedly arranged on the press roller frame (7), the right end of the lower flat plate (915) is hinged with the lifting plate (911), the upper baffle plate (912) is positioned at the upper part of the lower flat plate (915) and is fixedly arranged on the press roller frame (7), and the upper baffle plate (912) and the lower flat plate (915) form an acute angle, so that a feed inlet is in a horn structure which is changed into a horn structure from big to small.
4. The sheller according to claim 1, characterized in that: the sheller crimping device (300) comprises a coiling base (10), a speed reducer (20), a motor assembly (30), a discharging push plate (40), a winding drum (50) and a protective frame assembly (60), wherein the speed reducer (20) is installed at the upper end of the coiling base (10), the input shaft side of the speed reducer (20) is positioned at the rear side of the coiling base (10), the motor assembly (30) is connected with the speed reducer (20), the discharging push plate (40) is installed at the top end of the speed reducer (20), the winding drum (50) is connected with the output shaft of the speed reducer (20), the protective frame assembly (60) is arranged at the left end of the coiling base (10), the protective frame comprises a magnet (603), and one side of the protective frame assembly (60) provided with the magnet (603) faces the coiling base (10) and is opposite to the winding drum (50);
The guard frame assembly (60) has a width greater than an axial length of the spool (50).
5. The sheller according to claim 4, characterized in that: the motor assembly (30) comprises a speed-regulating motor (301), a belt (302) and a protective cover (303), one end of the belt (302) is connected to an output shaft of the speed-regulating motor (301), the other end of the belt is connected to an input shaft of the speed reducer (20), and the protective cover (303) is covered on the outer side of the belt (302) and is connected with the winding base (10);
the discharging push plate (40) comprises a discharging oil cylinder (401) and a discharging plate (402), the discharging oil cylinder (401) is fixedly arranged at the top of the speed reducer (20), and the discharging plate (402) is in threaded connection with the extending end of the discharging oil cylinder (401);
the surface of the stripper plate (402) is a quenching surface.
6. The sheller according to claim 4, characterized in that: the protection frame assembly (60) comprises a protection frame (601), a sliding track (602), a magnet (603) and transverse rods (604), wherein the protection frame (601) is hinged with the sliding track (602), after the hinge is removed, the protection frame (601) can slide in the sliding track (602), the transverse rods (604) are uniformly distributed and installed on the inner side of the protection frame (601), the magnets (603) are multiple, and the magnet (603) is installed in each layer of transverse rods (604);
The sliding track (602) is arranged below the ground, and the upper plane of the sliding track is level with the ground.
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