CN109698455A - A kind of full-automatic docking facilities of new energy car battery packet test - Google Patents
A kind of full-automatic docking facilities of new energy car battery packet test Download PDFInfo
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- CN109698455A CN109698455A CN201910067179.5A CN201910067179A CN109698455A CN 109698455 A CN109698455 A CN 109698455A CN 201910067179 A CN201910067179 A CN 201910067179A CN 109698455 A CN109698455 A CN 109698455A
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- 238000003032 molecular docking Methods 0.000 title claims abstract description 32
- 238000012360 testing method Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 161
- 239000007787 solid Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 241000538562 Banjos Species 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000002360 explosive Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000008278 dynamic mechanism Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/627—Snap or like fastening
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Battery Mounting, Suspending (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
The present invention provides a kind of new energy car battery packet test full-automatic docking facilities, including a female adjustment mechanism and a male connector automatic butt-jointing mechanism, the bottom of the female adjustment mechanism and battery pack carry out truck and adjust connection, and the male connector automatic butt-jointing mechanism is fixed on the side for carrying out the positioning mechanism of truck cooperation with battery pack；One end of the female adjustment mechanism is connected with battery pack test harness, and the other end is installed with a female；It is installed with a male plug on the male connector automatic butt-jointing mechanism, and docking for the female adjustment mechanism and the male connector automatic butt-jointing mechanism is realized by the female and male plug.The invention has the advantages that can carry out maximization absorption to error on tri- directions xyz by the ambilateral adjusting in male connector end and female end, so that docking operation is at a high speed, steadily, efficiently, precision is can be controlled within 0.15mm.
Description
Technical field
The present invention relates to battery testing field, in particular to a kind of new energy car battery packet test is with automatically to tipping
It sets.
Background technique
With the continuous development of technology, new-energy automobile has started to come into operation in the market.New-energy automobile is a kind of
Automobile using single battery pack as stored energy power source, it is using battery pack as stored energy power source, by battery pack to electricity
Motivation provides electric energy, drive motor operating, to push running car.
Stored energy power source of the battery pack as new-energy automobile, before being put into use, it is necessary to using test macro come to electricity
Chi Bao is detected.And in battery pack test macro, it need to use banjo that battery pack is connected with test macro, so as to
Carry out the multiple functions inspections such as battery charging and discharging test, the detection of battery safety, battery parameter test, BMS test, miscellaneous function test
Ranging sequence.In existing battery pack test macro, banjo is all fixed in tooling, in docking, needs to use
Artificial crawl tooling carries out grafting to battery pack, and therefore, there are following defects for existing this docking mode: 1, banjo
Requirement to precision is very high, often because manual operation is improper so that the banjo lost of life；2, tooling is mostly semi-automatic use,
High labor cost, the degree of automation are low；3, time-consuming, the inefficiency related to the qualification of employee of docking operation.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of new energy car battery packet test with automatically to tipping
It sets, is able to solve plug service life due to human factors existing in the prior art by the full-automatic docking facilities and contracts
The problems such as short, test process is not accurate, error is big and production efficiency are low, the low problem of the degree of automation.
The present invention is implemented as follows: a kind of new energy car battery packet tests full-automatic docking facilities, it is described it is complete oneself
Dynamic docking facilities include a female adjustment mechanism and a male connector automatic butt-jointing mechanism, bottom and the electricity of the female adjustment mechanism
Chi Bao carrys out truck and adjusts connection, and the male connector automatic butt-jointing mechanism is fixed on the one of the positioning mechanism for carrying out truck cooperation with battery pack
Side；One end of the female adjustment mechanism is connected with battery pack test harness, and the other end is installed with a female；
The male connector automatic butt-jointing mechanism include a firm banking, a centering relocation mechanism, one jacking holding mechanism and
The slotting mechanism of a pair；The firm banking is fixed on the side for carrying out the positioning mechanism that truck matches with battery pack；The centering is floating
Dynamic mechanism slips are set to the bottom of the firm banking；The jacking holding mechanism is moved up and down set on the centering floating mechanism
On, described pair of slotting mechanism is connected with the jacking holding mechanism, and drives described pair of plug in machine by the jacking holding mechanism
Structure moves up and down；One end of described pair of slotting mechanism is installed with a male plug, and by described in the female and male plug realization
Female adjustment mechanism is docked with the male connector automatic butt-jointing mechanism.
Further, the female adjustment mechanism includes a L-type fixed plate, a first adjustment plate, a second adjustment plate, one
Female mounting base and a base fixed plate；
The bottom of the L-type fixed plate offers a plurality of long slot holes for length adjustment, and passes through the long slot hole
The bottom lock of the L-type fixed plate is paid to come on truck in battery pack；Four are equipped in the middle part of the first adjustment plate to be used for
The arc long slot hole of angle adjustment, and the first adjustment plate lock is paid by each arc long slot hole and is fixed in the L-type
On plate；
Four corners of the second adjustment plate respectively pass through one first bolt lock and pay on the first adjustment plate；Described
A plurality of second bolts are distributed in the surrounding of two adjustment plates, and the head end per second bolt, which is locked, to be paid in the second adjustment plate
On, the end per second bolt is connected on the first adjustment plate, and by each second bolt to realize
It states the adjusting of the panel plane degree of second adjustment plate and realizes the adjusting of spacing between second adjustment plate and the first adjustment plate；
The female mounting base lock is paid in the middle part of the second adjustment plate, and the base fixed plate is fixedly arranged on the female
The front end of mounting base；The female is installed on the front end of the base fixed plate, is equipped in the middle part of the base fixed plate
Bushing of a pair for guiding；The L-type fixed plate, the first adjustment plate, second adjustment plate and female mounting base middle part axis
To being provided through a cableway.
Further, the length adjusting range of the long slot hole is ± 20mm, and the arc long slot hole realizes angle adjustment
Range be ± 10 °.
Further, the adjustable range of the panel plane degree of the second adjustment plate be ± 2 °, the second adjustment plate with
The adjustable range of spacing is 20mm between the first adjustment plate.
Further, the centering floating mechanism includes one first sliding rail, one second sliding rail, one first floor, one second
Floor, a relocation mechanism fixed plate and two tension springs；
First sliding rail is fixedly arranged on the top of the firm banking, and second sliding rail is fixedly arranged on the firm banking
Front end；The bottom of the relocation mechanism fixed plate is slidably connected by one first sliding block and first sliding rail；
Opposite one end of two tension springs is fixedly connected with first floor respectively, opposite one of two tension springs
End is separately fixed at the both ends of the firm banking, is fixed in the relocation mechanism fixed plate at the top of first floor；
The lower end of second floor is slidably connected by one second sliding block and second sliding rail, and the upper end of second floor is fixed
In in the relocation mechanism fixed plate.
Further, the jacking holding mechanism is slided including a jacking cylinder, a pressure reducing valve, a third sliding rail, one the 4th
Rail and a sliding panel；
The third sliding rail and the 4th sliding rail are vertically set to the top of the relocation mechanism fixed plate, and the pressure reducing valve is solid
Set on the side of the relocation mechanism fixed plate, the pressure reducing valve is connected with the jacking cylinder；Under the jacking cylinder
End is fixed in the relocation mechanism fixed plate, and the upper end of the jacking cylinder is connected with the sliding panel, the sliding panel
It is slidably connected by a third sliding block and the third sliding rail, and drives the sliding panel along described by the jacking cylinder
Third sliding rail slides up and down；Sliding is provided with a Four-slider on 4th sliding rail.
Further, described pair of slotting mechanism include a pinboard, a guide rod cylinder, a connecting plate, a male connector mounting base with
An and male seat fixed plate；One end of the pinboard is connect with the jacking holding mechanism, the other end and the guide rod cylinder phase
Connection, and moved up and down by the jacking holding mechanism linkage guide rod cylinder；The telescopic end of the guide rod cylinder and institute
It states connecting plate to be fixedly connected, the male connector mounting base lock is paid in the front end of the connecting plate, and the male seat fixed plate lock is paid in institute
The front end of male connector mounting base is stated, the male plug is mounted in the male seat fixed plate, and passes through guide rod cylinder linkage institute
Male plug is stated to move horizontally；A pair of guide pin for guiding is installed in the middle part of the male seat fixed plate.
Further, described pair of slotting mechanism is fixedly connected with the Four-slider, and described pair of slotting mechanism passes through a switching
Part and the sliding panel are transferred；
The adapter includes a push plate and a jacking block；The push plate is fixedly arranged on the sliding panel；The jacking
One end of block is fixed in described pair of slotting mechanism, and the other end is connected to the upper surface of the push plate.
The present invention has the advantage that by the ambilateral adjusting in male connector end and female end, it can be right on tri- directions xyz
Error carries out maximization absorption, so that docking operation is at a high speed, steadily, efficiently, precision is can be controlled within 0.15mm；It can be effective
Solve plug reduced service life due to human factors existing in the prior art, test process not precisely, error it is big etc.
Problem and production efficiency are low, the low problem of the degree of automation.
Detailed description of the invention
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the perspective view that a kind of new energy car battery packet of the present invention tests full-automatic docking facilities.
Fig. 2 is the explosive view of female adjustment mechanism in the present invention.
Fig. 3 is the top view of female adjustment mechanism in the present invention.
Fig. 4 is the explosive view of male connector automatic butt-jointing mechanism in the present invention.
Fig. 5 is the perspective view of centering floating mechanism in the present invention.
Fig. 6 is the front view of centering floating mechanism in the present invention.
Fig. 7 is the perspective view that holding mechanism is jacked in the present invention.
Fig. 8 is the front view that holding mechanism is jacked in the present invention.
Fig. 9 is to jack holding mechanism in the present invention to dock schematic diagram with to slotting mechanism.
Figure 10 is the explosive view in the present invention to slotting mechanism.
Figure 11 is one of schematic diagram when female is docked with male plug in the present invention.
Figure 12 is two of schematic diagram when female is docked with male plug in the present invention.
Figure 13 be the present invention in female docked with male plug after the completion of cross-sectional view.
Figure 14 is to jack holding mechanism in the present invention to dock schematic diagram with to slotting mechanism.
Description of symbols:
The full-automatic docking facilities of 100-, 1- female adjustment mechanism, 11-L type fixed plate, 111- long slot hole, 12- the first adjustment
Plate, 121- arc long slot hole, 13- second adjustment plate, 14- female mounting base, 15- base fixed plate, the first bolt of 16-, 17-
Two bolts, 18- bushing, 19- cableway, 2- male connector automatic butt-jointing mechanism, 21- firm banking, 22- centering floating mechanism,
The first sliding rail of 221-, the second sliding rail of 222-, the first floor of 223-, the second floor of 224-, 225- relocation mechanism fixed plate, 226- are drawn
Spring, the first sliding block of 227-, the second sliding block of 228-, 23- jack holding mechanism, 231- jacking cylinder, 232- pressure reducing valve, 233- third
Sliding rail, the 4th sliding rail of 234-, 235- sliding panel, 236- third sliding block, 237- Four-slider, 24- is to slotting mechanism, 241- switching
Plate, 242- guide rod cylinder, 243- connecting plate, 244- male connector mounting base, 245- male seat fixed plate, 246- guide pin, 247- switching
Part, 2471- push plate, 2472- jack block, 3- female, 4- male plug.
Specific embodiment
It please refers to shown in Fig. 1 to Figure 14, a kind of new energy car battery packet of the present invention tests full-automatic docking facilities 100
Preferred embodiment, the full-automatic docking facilities 100 include a female adjustment mechanism 1 and a male connector automatic butt-jointing mechanism 2,
The bottom of the female adjustment mechanism 1 and battery pack are carried out truck adjusting (not shown) and are connected, and the male connector automatic butt-jointing mechanism 2 is solid
It is scheduled on the side for carrying out the positioning mechanism (not shown) of truck cooperation with battery pack, that is to say, that in the specific implementation, need institute
It states female adjustment mechanism 1 and is installed to battery pack and come on truck, while needing for the male connector automatic butt-jointing mechanism 2 to be installed to and electricity
Chi Bao comes the side for the positioning mechanism that truck matches, and automatic butt just may be implemented in this way；The one of the female adjustment mechanism 1
End is connected with battery pack test harness (not shown), and the other end is installed with a female 3；
Please emphasis referring to shown in Fig. 4, the male connector automatic butt-jointing mechanism 2 includes a firm banking 21, a centering floating engine
Structure 22, one jacks holding mechanism 23 and a pair of slotting mechanism 24；The firm banking 21, which is fixed on, carrys out truck matching with battery pack
The side of the positioning mechanism of conjunction；The sliding of centering floating mechanism 22 is set to the bottom of the firm banking 21；The jacking is protected
It holds mechanism 23 to move up and down in the centering floating mechanism 22, described pair of slotting mechanism 24 and 23 phase of jacking holding mechanism
Connection, and drive described pair of slotting mechanism 24 to move up and down by the jacking holding mechanism 23；One end of described pair of slotting mechanism 24
It is installed with a male plug 4, and realizes that the female adjustment mechanism 1 and the male connector are automatic with male plug 4 by the female 3
The docking of docking mechanism 2.
In the present invention, ask emphasis referring to shown in Fig. 2 and Fig. 3, the female adjustment mechanism 1 include a L-type fixed plate 11,
One the first adjustment plate 12, a second adjustment plate 13, a female mounting base 14 and a base fixed plate 15；
The bottom of the L-type fixed plate 11 offers a plurality of long slot holes 111 for length adjustment, and passes through the length
The bottom lock of the L-type fixed plate 11 is paid to come on truck in battery pack by slot 111, when specifically used, can first pass through institute
It states long slot hole 111 to carry out the adjusting on length direction to the female adjustment mechanism 1, then passes through the long slot hole 111 again
The entire lock of female adjustment mechanism 1 is paid to come on truck in battery pack；The middle part of the first adjustment plate 12 is equipped with four
The first adjustment plate 12 is locked into Fu Yu for the arc long slot hole 121 of angle adjustment, and by each arc long slot hole 121
In the L-type fixed plate 11, when specifically used, each arc long slot hole 121 can be first passed through to adjust described first and adjust
The angle of whole plate 12, and then can realize the angular adjustment of the female 3, then pass through the arc long slot hole 121 again for institute
The lock of the first adjustment plate 12 is stated to pay in the L-type fixed plate 11；
Four corners of the second adjustment plate 13 respectively pass through one first bolt 16 lock and pay on the first adjustment plate 12；
A plurality of second bolts 17 are distributed in the surrounding of the second adjustment plate 13, and the head end per second bolt 17, which is locked, to be paid in institute
It states on second adjustment plate 13, the end per second bolt 17 is connected on the first adjustment plate 12, and passes through each institute
The second bolt 17 is stated to realize the adjusting of the panel plane degree of the second adjustment plate 13 and realize second adjustment plate 13 and the
The adjusting of spacing between one adjustment plate 12, that is to say, that, can be according to the screw-in of each second bolt 17 when specifically used
Depth come realize the panel plane degree of the second adjustment plate 13 adjusting and second adjustment plate 13 and the first adjustment plate 12 it
Between spacing adjusting, and then can realize that the position to the female 3 is finely adjusted section；
The lock of female mounting base 14 is paid in the middle part of the second adjustment plate 13, and the female mounting base 14 can be used for
It is fixedly connected with cable required for the female 3, the base fixed plate 15 is fixedly arranged on the front end of the female mounting base 14；
The female 3 is installed on the front end of the base fixed plate 15, and the middle part of the base fixed plate 15 is equipped with a pair and is used for
The bushing 18 of guiding；The L-type fixed plate 11, the first adjustment plate 12, second adjustment plate 13 and female mounting base 14 middle part
It axially penetrates through and is provided with a cableway 19, which uses for cabling.
The female 3 is accurately adjusted in order to realize, the length adjustment of the long slot hole 111 is arranged in the present invention
Range is ± 20mm, and the arc long slot hole 121 realizes that the range of angle adjustment is ± 10 °；The second adjustment plate 13 is set
Panel plane degree adjustable range be ± 2 °, the adjustable range of spacing between the second adjustment plate 13 and the first adjustment plate 12
For 20mm.
In the present invention, ask emphasis shown referring to figure 5 and figure 6, the centering floating mechanism 22 includes one first sliding rail
221, one second sliding rail 222, one first floor 223, one second floor 224, a relocation mechanism fixed plate 225 and two tension springs
226；
First sliding rail 221 is fixedly arranged on the top of the firm banking 21, and second sliding rail 222 is fixedly arranged on described solid
Determine the front end of pedestal 21；The bottom of the relocation mechanism fixed plate 225 passes through one first sliding block 227 and first sliding rail 221
It is slidably connected, i.e., when in use, the relocation mechanism fixed plate 225 can be moved along first sliding rail 221；
Opposite one end of two tension springs 226 is fixedly connected with first floor 223 respectively, two tension springs 226
Opposite one end be separately fixed at the both ends of the firm banking 21, the top of first floor 223 is fixed on described floating
In motivation structure fixed plate 225；It is slided by one second sliding block 228 with second sliding rail 222 lower end of second floor 224
Connection, i.e., described second floor 224 can be moved along second sliding rail 222, and the upper end of second floor 224 is solid
In the relocation mechanism fixed plate 225, the relocation mechanism is capable of increasing by the way that transportable second floor 224 is arranged
The mobile flexibility of fixed plate 225.Under normal circumstances, set on 223 two sides of the first floor two tension springs 226 model
Identical, pulling force is identical, and the first floor 223 is in the middle of two tension springs 226；When left and right is floated, the tension spring 226 of side is pressed
The tension spring 226 of contracting, the other side stretches, and then drives the first floor 223 mobile toward the side of compression, and connects with the first floor 223
The relocation mechanism fixed plate 225 connect can follow the first floor 223 to move together, and the second floor 224 can then follow relocation mechanism solid
Fixed board 225 moves together, and therefore, can regulate and control centering range by the model of more preferable tension spring 226.
In the present invention, ask emphasis referring to shown in Fig. 7 and Fig. 8, the jacking holding mechanism 23 includes a jacking cylinder
231, a pressure reducing valve 232, a third sliding rail 233, one the 4th sliding rail 234 and a sliding panel 235；
The third sliding rail 233 and the 4th sliding rail 234 are vertically set to the top of the relocation mechanism fixed plate 225, institute
State the side that pressure reducing valve 232 is fixedly arranged on the relocation mechanism fixed plate 225, the pressure reducing valve 232 and 231 phase of jacking cylinder
Connection；The lower end of the jacking cylinder 231 is fixed in the relocation mechanism fixed plate 225, the upper end of the jacking cylinder 231
It is connected with the sliding panel 235, the sliding panel 235 is connected by a third sliding block 236 and the third sliding rail 233 sliding
It connects, and drives the sliding panel 235 to slide up and down along the third sliding rail 233 by the jacking cylinder 231；Described 4th
Sliding is provided with a Four-slider 237 on sliding rail 234.Under normal circumstances, after the ejection of jacking cylinder 231, ejection can be maintained at
State does not retract, and sliding panel 235 is in top at this time；By adjusting pressure reducing valve 232, when top stress, in jacking cylinder 231
Air pressure need to be adjusted to allow to retract a distance, which can be configured by actual conditions, can also pass through replacement jacking
The model of cylinder 231 and stroke expand or shrink adjustable range.
Please emphasis referring to Fig.1 0 to shown in Figure 13, described pair of slotting mechanism 24 include a pinboard 241, a guide rod cylinder 242,
One connecting plate 243, a male connector mounting base 244 and a male seat fixed plate 245；One end of the pinboard 241 and the jacking
Holding mechanism 23 connects, and the other end is connected with the guide rod cylinder 243, and described in being linked by the jacking holding mechanism 23
Guide rod cylinder 242 moves up and down；The telescopic end of the guide rod cylinder 242 is fixedly connected with the connecting plate 243, the male connector peace
It fills the lock of seat 244 to pay in the front end of the connecting plate 243, the male connector mounting base 244 can be used for being fixedly connected the male plug 4
Required cable, the lock of male seat fixed plate 245 are paid in the front end of the male connector mounting base 244, and the male plug 4 is mounted on institute
It states in male seat fixed plate 245, and is moved horizontally by the guide rod cylinder 242 male plug 4 that links；The male seat fixed plate
245 middle part is equipped with a pair of guide pin 246 for guiding.
When being docked, when the female adjustment mechanism 1 in place when, guide rod on the male connector automatic butt-jointing mechanism 2
Cylinder 242 can stretch out, and the guide pin 246 on the male connector automatic butt-jointing mechanism 2 is made to slide into the lining of the female adjustment mechanism 1
In set 18, to be oriented to；The male connector automatic butt-jointing mechanism 2 can carry out left and right adjusting according to the guiding result of guide pin 246
And up and down adjustment.After adjusting, the male plug 4 is docked in the female 3, meanwhile, the guide pin 246
It can slide into bushing 18, so far docking terminates.
Described pair of slotting mechanism 24 is fixedly connected with the Four-slider 237, and described pair of slotting mechanism 24 passes through an adapter
247 transfer with the sliding panel 235；The adapter 247 includes a push plate 2471 and a jacking block 2472；The push plate
2471 are fixedly arranged on the sliding panel 235；One end of the jacking block 2472 is fixed in described pair of slotting mechanism 24, and the other end supports
It is connected to the upper surface of the push plate 2471.In the process of work, when jacking cylinder 231 jacks up upwards, the push plate 2471
The jacking block 2472 can be push up to move, and then realize that linkage is entirely past along the 4th sliding rail 234 to slotting mechanism 24
Upper movement.
Since battery pack carrys out stop position of the truck in positioning mechanism there are trueness error, positioning mechanism itself is also deposited
There is installation error, this, which causes each battery pack to carry out female end position entrained by truck, to unify, male connector end of the invention
By the automatic absorption error, and realize automatic butt female end, merging precision can reach 0.15mm.
The centering floating mechanism 22 of left and right corrective action is equipped on male connector end, the centering floating mechanism 22 is for absorbing x
The error in direction；For being maintained at the jacking holding mechanism 23 of desired height after jacking, which is can absorb in z
Error on direction；Automatically to the guide pin 246 of slotting guiding role, error is carried out more by guide rod cylinder 242 in y-direction
It mends.Outside the adjusting range of male connector end, the distance of female end in y-direction, absorption errors can also be adjusted；In the plane of xz plane
Degree error can also be adjusted by female end.By the ambilateral adjusting in male connector end and female end, to accidentally on tri- directions xyz
Difference carries out maximization absorption, so that docking operation is at a high speed, steadily, efficiently, precision controlling is within 0.15mm.
The full-automatic docking facilities 100 of the present invention are when in use, it is necessary first to which entire female adjustment mechanism 1 is installed to battery
Packet comes on truck, comes after truck enters positioning mechanism and complete positioning after battery pack；Guide rod gas on male connector automatic butt-jointing mechanism 2
Cylinder 242 stretches out, and the guide pin 246 on the male connector automatic butt-jointing mechanism 2 is made to slide into the bushing 18 of the female adjustment mechanism 1,
And under the main guiding role of guide pin 246, to the centering floating mechanism 22 and jacking holding machine on male connector automatic butt-jointing mechanism 2
Structure 23 is finely adjusted, it is also possible to be finely adjusted to female adjustment mechanism 1, and makes female plug under the action of guide rod cylinder 242
First 3 act with 4 autopatching of male plug, completion docking.
In conclusion originally have the advantages that through the ambilateral adjusting in male connector end and female end, it can be in tri- sides xyz
Maximization absorption is carried out to error upwards, so that docking operation is at a high speed, steadily, efficiently, precision is can be controlled within 0.15mm；Energy
It is enough effectively to solve plug reduced service life due to human factors existing in the prior art, test process not precisely, accidentally
The problems such as difference is big and production efficiency are low, the low problem of the degree of automation.
Although specific embodiments of the present invention have been described above, those familiar with the art should be managed
Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, it is familiar with this
The technical staff in field should be covered of the invention according to modification and variation equivalent made by spirit of the invention
In scope of the claimed protection.
Claims (8)
1. a kind of new energy car battery packet tests full-automatic docking facilities, it is characterised in that: the full-automatic docking facilities
Including a female adjustment mechanism and a male connector automatic butt-jointing mechanism, the bottom of the female adjustment mechanism and battery pack carry out truck
Connection is adjusted, the male connector automatic butt-jointing mechanism is fixed on the side for carrying out the positioning mechanism of truck cooperation with battery pack；The mother
One end of head adjustment mechanism is connected with battery pack test harness, and the other end is installed with a female；
The male connector automatic butt-jointing mechanism includes a firm banking, a centering relocation mechanism, a jacking holding mechanism and a pair
Insert mechanism；The firm banking is fixed on the side for carrying out the positioning mechanism that truck matches with battery pack；The centering floating machine
Structure sliding is set to the bottom of the firm banking；The jacking holding mechanism moves up and down in the centering floating mechanism,
Described pair of slotting mechanism is connected with the jacking holding mechanism, and is driven in described pair of slotting mechanism by the jacking holding mechanism
Lower movement；One end of described pair of slotting mechanism is installed with a male plug, and realizes the female by the female and male plug
Adjustment mechanism is docked with the male connector automatic butt-jointing mechanism.
2. a kind of new energy car battery packet according to claim 1 tests full-automatic docking facilities, it is characterised in that:
The female adjustment mechanism includes a L-type fixed plate, a first adjustment plate, a second adjustment plate, a female mounting base and one
Base fixed plate；
The bottom of the L-type fixed plate offers a plurality of long slot holes for length adjustment, and passes through the long slot hole for institute
The bottom lock for stating L-type fixed plate is paid to come on truck in battery pack；Four are equipped in the middle part of the first adjustment plate for angle
The arc long slot hole of adjustment, and paid the first adjustment plate lock in the L-type fixed plate by each arc long slot hole；
Four corners of the second adjustment plate respectively pass through one first bolt lock and pay on the first adjustment plate；Described second adjusts
A plurality of second bolts are distributed in the surrounding of whole plate, and the head end per second bolt lock pair on the second adjustment plate,
It is connected on the first adjustment plate per the end of second bolt, and realizes by each second bolt described the
The adjusting of the panel plane degree of two adjustment plates and the adjusting for realizing spacing between second adjustment plate and the first adjustment plate；
The female mounting base lock is paid in the middle part of the second adjustment plate, and the base fixed plate is fixedly arranged on the female installation
The front end of seat；The female is installed on the front end of the base fixed plate, is equipped with a pair in the middle part of the base fixed plate
Bushing for guiding；The L-type fixed plate, the first adjustment plate, second adjustment plate and female mounting base middle part axially pass through
It wears and is equipped with a cableway.
3. a kind of new energy car battery packet according to claim 2 tests full-automatic docking facilities, it is characterised in that:
The length adjusting range of the long slot hole is ± 20mm, and the arc long slot hole realizes that the range of angle adjustment is ± 10 °.
4. a kind of new energy car battery packet according to claim 2 tests full-automatic docking facilities, it is characterised in that:
The adjustable range of the panel plane degree of the second adjustment plate is ± 2 °, spacing between the second adjustment plate and the first adjustment plate
Adjustable range be 20mm.
5. a kind of new energy car battery packet according to claim 1 tests full-automatic docking facilities, it is characterised in that:
The centering floating mechanism is solid including one first sliding rail, one second sliding rail, one first floor, one second floor, a relocation mechanism
Fixed board and two tension springs；
First sliding rail is fixedly arranged on the top of the firm banking, before second sliding rail is fixedly arranged on the firm banking
End；The bottom of the relocation mechanism fixed plate is slidably connected by one first sliding block and first sliding rail；
Opposite one end of two tension springs is fixedly connected with first floor respectively, opposite one end point of two tension springs
It is not fixed on the both ends of the firm banking, is fixed at the top of first floor in the relocation mechanism fixed plate；It is described
The lower end of second floor is slidably connected by one second sliding block and second sliding rail, and the upper end of second floor is fixedly arranged on institute
It states in relocation mechanism fixed plate.
6. a kind of new energy car battery packet according to claim 5 tests full-automatic docking facilities, it is characterised in that:
The jacking holding mechanism includes a jacking cylinder, a pressure reducing valve, a third sliding rail, one the 4th sliding rail and a sliding panel；
The third sliding rail and the 4th sliding rail are vertically set to the top of the relocation mechanism fixed plate, and the pressure reducing valve is fixedly arranged on
The side of the relocation mechanism fixed plate, the pressure reducing valve are connected with the jacking cylinder；The lower end of the jacking cylinder is solid
It is scheduled in the relocation mechanism fixed plate, the upper end of the jacking cylinder is connected with the sliding panel, and the sliding panel passes through
One third sliding block is slidably connected with the third sliding rail, and drives the sliding panel along the third by the jacking cylinder
Sliding rail slides up and down；Sliding is provided with a Four-slider on 4th sliding rail.
7. a kind of new energy car battery packet according to claim 1 tests full-automatic docking facilities, it is characterised in that:
Described pair of slotting mechanism includes a pinboard, a guide rod cylinder, a connecting plate, a male connector mounting base and a male seat fixed plate；Institute
The one end for stating pinboard is connect with the jacking holding mechanism, and the other end is connected with the guide rod cylinder, and passes through the top
The holding mechanism linkage guide rod cylinder is risen to move up and down；The telescopic end of the guide rod cylinder is fixedly connected with the connecting plate,
The male connector mounting base lock is paid in the front end of the connecting plate, and the male seat fixed plate lock is paid before the male connector mounting base
End, the male plug are mounted in the male seat fixed plate, and are moved horizontally by the guide rod cylinder linkage male plug；
A pair of guide pin for guiding is installed in the middle part of the male seat fixed plate.
8. a kind of new energy car battery packet according to claim 6 tests full-automatic docking facilities, it is characterised in that:
Described pair of slotting mechanism is fixedly connected with the Four-slider, and described pair of slotting mechanism is turned by an adapter and the sliding panel
It connects；
The adapter includes a push plate and a jacking block；The push plate is fixedly arranged on the sliding panel；The jacking block
One end is fixed in described pair of slotting mechanism, and the other end is connected to the upper surface of the push plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910067179.5A CN109698455B (en) | 2019-01-24 | 2019-01-24 | Full-automatic butt joint device for testing battery packs of new energy automobiles |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910067179.5A CN109698455B (en) | 2019-01-24 | 2019-01-24 | Full-automatic butt joint device for testing battery packs of new energy automobiles |
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| CN109698455A true CN109698455A (en) | 2019-04-30 |
| CN109698455B CN109698455B (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910067179.5A Active CN109698455B (en) | 2019-01-24 | 2019-01-24 | Full-automatic butt joint device for testing battery packs of new energy automobiles |
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| CN110391545A (en) * | 2019-07-10 | 2019-10-29 | 普天物流技术有限公司 | From centering flexibility plug-in connection |
| CN111665459A (en) * | 2020-06-23 | 2020-09-15 | 深圳市微特自动化设备有限公司 | Flexible line male and female head opposite-insertion testing equipment |
| CN112310783A (en) * | 2020-09-30 | 2021-02-02 | 蜂巢能源科技有限公司 | Plug-in equipment |
| CN114094212A (en) * | 2021-11-12 | 2022-02-25 | 福建星云电子股份有限公司 | Battery module test safety arrangement |
| CN114487838A (en) * | 2022-01-17 | 2022-05-13 | 清研精准(北京)汽车科技有限公司 | Automatic plug-in device for battery pack testing |
| CN114857782A (en) * | 2022-05-06 | 2022-08-05 | 广东基信智能装备有限公司 | Automatic docking mechanism and docking method for gas water heater detection equipment |
| CN115184649A (en) * | 2022-09-13 | 2022-10-14 | 清研精准(北京)汽车科技有限公司 | Automatic plug-in device for battery pack testing |
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| CN114487838A (en) * | 2022-01-17 | 2022-05-13 | 清研精准(北京)汽车科技有限公司 | Automatic plug-in device for battery pack testing |
| CN114487838B (en) * | 2022-01-17 | 2022-10-14 | 清研精准(北京)汽车科技有限公司 | Automatic plug-in device for battery pack testing |
| CN114857782A (en) * | 2022-05-06 | 2022-08-05 | 广东基信智能装备有限公司 | Automatic docking mechanism and docking method for gas water heater detection equipment |
| CN114857782B (en) * | 2022-05-06 | 2024-04-05 | 广东基信智能装备有限公司 | Automatic docking mechanism and docking method for gas water heater detection equipment |
| CN115184649A (en) * | 2022-09-13 | 2022-10-14 | 清研精准(北京)汽车科技有限公司 | Automatic plug-in device for battery pack testing |
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