CN109351237B - A energy-conserving agitated vessel for liquid mixing - Google Patents
A energy-conserving agitated vessel for liquid mixing Download PDFInfo
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- CN109351237B CN109351237B CN201811345058.4A CN201811345058A CN109351237B CN 109351237 B CN109351237 B CN 109351237B CN 201811345058 A CN201811345058 A CN 201811345058A CN 109351237 B CN109351237 B CN 109351237B
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- transmission gear
- weight plate
- eccentric weight
- stirring
- driving shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/43—Mixing liquids with liquids; Emulsifying using driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
- B01F27/091—Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/91—Heating or cooling systems using gas or liquid injected into the material, e.g. using liquefied carbon dioxide or steam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses an energy-saving stirring device for uniformly mixing liquid, which comprises a device tank, an air outlet valve and a discharge port, wherein a support is welded at the bottom end of the device tank, support shafts which are vertically distributed are mounted on the support on the left side of the device tank, a drive shaft penetrates through the vertical center of the device tank, the top end of the drive shaft penetrates through the top wall of the device tank and extends to an eccentric weight plate, a pipeline joint is connected onto the eccentric weight plate, the bottom end of the pipeline joint is positioned inside the eccentric weight plate and forms a rotating mechanism with the eccentric weight plate, the air outlet valve is mounted at the top end of the side of the device tank, and the discharge port is mounted at the bottom end of the. This an energy-conserving agitated vessel for liquid mixing, through the structural improvement to current agitated vessel go on, can solve because the unreasonable energy consumption problem that brings of agitator tank structural design to a great extent, when energy-concerving and environment-protective, guaranteed agitating unit and stirred the purpose of mixing to liquid.
Description
Technical Field
The invention relates to the technical field of electric energy-saving equipment, in particular to energy-saving stirring equipment for uniformly mixing liquid.
Background
The application of power equipment in life production is very extensive, and along with the continuous progress of science and technology and people's environmental protection consciousness, power equipment's energy consumption problem is more and more taken into account by people, has consequently appeared on the market a lot and has carried out the energy-conserving equipment of improvement on original power equipment basis, for example the mixing stirring equipment that is used for liquid raw materials, but when actual application, this type of equipment still has following problem:
1. the existing improvement mode mainly focuses on the improvement of a control mode of equipment, so that the input cost of the equipment is increased while energy is saved, the stirring equipment stops stirring immediately after a motor stops rotating, and correspondingly, the motor needs to continuously run for a specified time to achieve stirring time, so that the energy consumption is serious;
2. the existing partial liquid stirring equipment generally has a heating function when applied and produced industrially, but most of the heating functions are heating liquid through electric heating elements, and the problem of large energy consumption is also brought.
Disclosure of Invention
The invention aims to provide energy-saving stirring equipment for uniformly mixing liquid, which aims to solve the problem that in the background technology, a motor needs to continuously run for a specified time in order to achieve stirring time; the heating function is to heat the liquid by an electric heating element, which also causes a problem of large energy consumption.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an energy-conserving agitated vessel for liquid mixing, includes equipment tank, air outlet valve and discharge gate, the bottom welding of equipment tank has the support, and installs the back shaft that distributes perpendicularly on the left support to install driving motor on the support on right side, the vertical center department of equipment tank runs through and installs the drive shaft, and the top of drive shaft passes the roof of equipment tank and extend to eccentric weight plate on, be connected with the pipe joint on the eccentric weight plate, and the bottom of pipe joint be located eccentric weight plate inside and constitute slewing mechanism with eccentric weight plate to the upper end and the coupling hose of pipe joint are connected, the avris top at the equipment tank is installed to the air outlet valve, and the top of equipment tank is provided with the feed inlet, the bottom at the equipment tank is installed to the discharge gate.
Preferably, the driving motor is connected with the first transmission gear, the first transmission gear is horizontally distributed, a second transmission gear which is horizontally distributed at the edge of the first transmission gear is meshed with the first transmission gear, and the second transmission gear is located right below the equipment tank.
Preferably, the diameter of the second transmission gear is smaller than that of the first transmission gear, the upper part of the second transmission gear is connected with the driving shaft through a mounting bearing, and the lower part of the second transmission gear is rotatably connected with the supporting shaft.
Preferably, the inner wall of second drive gear is provided with the latch rather than the integration is connected, between 2 adjacent latches with the spacing tail end looks block of arc structure, and spacing rotation of strip installs on the montant, the bottom at the drive shaft is installed on the top of montant.
Preferably, the edge of the eccentric weight plate is fixedly connected with the driving shaft, the driving shaft is provided with stirring rods distributed in a downward inclination manner, and the upper half section of the driving shaft is provided with a stirring ring.
Preferably, a channel is formed in the stirring rod, the channel is communicated with an outlet formed in the lower end face of the stirring rod, the channel is communicated with a cavity formed in the driving shaft, the cavity is communicated with an inlet formed in the eccentric weight plate in a longitudinally penetrating mode, and the inlet is communicated with the pipeline joint.
Preferably, the center of the stirring ring is fixed on the driving shaft, the lower end surface of the stirring ring is provided with a cleaning strip with a smooth surface, and the cleaning strip is attached to the inner wall of the equipment tank which is smooth as well.
Compared with the prior art, the invention has the beneficial effects that: according to the energy-saving stirring equipment for uniformly mixing the liquid, the structural improvement of the existing stirring equipment is adopted, so that the problem of energy consumption caused by unreasonable structural design of the stirring tank can be solved to a great extent, and the purposes of uniformly mixing the liquid by the stirring device are ensured while the energy is saved and the environment is protected;
1. through the operation of the motor and the transmission among the gears, the existence of the eccentric weight plate is ensured not to greatly increase the burden of the operation of the motor, and meanwhile, the inertia principle of the high-weight eccentric weight plate and the design of the related structure of the limit strip are utilized to ensure that the eccentric weight plate can drive the stirring rod to continuously rotate after the motor stops rotating, so that the aim of reducing the energy consumption is fulfilled;
2. the mode that uses steam and liquid to contact heats liquid, has saved electric heating element's use input cost to the heating effect is better, and the cooperation puddler can promote the mixing between the liquid through the mode that lets in gas to the real-time stirring of liquid, designs more rationally.
Drawings
FIG. 1 is a schematic cross-sectional view of the present invention;
FIG. 2 is an enlarged cross-sectional view taken at A in FIG. 1 according to the present invention;
FIG. 3 is a schematic bottom cross-sectional view of a second drive gear according to the present invention;
FIG. 4 is a schematic top view of the eccentric weight plate of the present invention;
FIG. 5 is an enlarged cross-sectional view taken at B in FIG. 1 according to the present invention;
FIG. 6 is a schematic cross-sectional view of a stirring rod according to the present invention;
fig. 7 is a schematic view of the distribution structure of the cleaning strips of the present invention.
In the figure: 1. an equipment tank; 2. a support; 3. a drive motor; 4. a first drive gear; 41. a second transmission gear; 42. mounting a bearing; 43. a vertical rod; 44. a limiting strip; 45. clamping teeth; 5. a support shaft; 6. a drive shaft; 7. an eccentric weight plate; 71. an inlet; 72. a cavity; 73. a channel; 74. an outlet; 8. a pipe joint; 9. a connecting hose; 10. a stirring rod; 11. an air outlet valve; 12. a stirring ring; 121. a cleaning strip; 13. a feed inlet; 14. and (4) a discharge port.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: an energy-saving stirring device for uniformly mixing liquid comprises a device tank 1, a support 2, a driving motor 3, a first transmission gear 4, a second transmission gear 41, a mounting bearing 42, a vertical rod 43, a limiting strip 44, a latch 45, a support shaft 5, a driving shaft 6, an eccentric weight plate 7, an inlet 71, a cavity 72, a channel 73, an outlet 74, a pipeline joint 8, a connecting hose 9, a stirring rod 10, an air outlet valve 11, a stirring ring 12, a cleaning strip 121, a feeding port 13 and a discharging port 14, wherein the support 2 is welded at the bottom end of the device tank 1, the support shaft 5 which is vertically distributed is installed on the support 2 at the left side, the driving motor 3 is installed on the support 2 at the right side, the driving shaft 6 penetrates through the vertical center of the device tank 1, the top end of the driving shaft 6 extends to the eccentric weight plate 7 through the top wall of the device tank 1, the eccentric weight plate 7, and the bottom end of the pipeline joint 8 is positioned in the eccentric weight plate 7 and forms a rotating mechanism with the eccentric weight plate 7, the upper end of the pipeline joint 8 is connected with the connecting hose 9, the air outlet valve 11 is installed at the top end of the side of the equipment tank 1, the top end of the equipment tank 1 is provided with a feed inlet 13, and the discharge outlet 14 is installed at the bottom end of the equipment tank 1.
Driving motor 3 is connected with first drive gear 4, and first drive gear 4 is horizontal distribution, the edge meshing of first drive gear 4 has the second drive gear 41 of same horizontal distribution, and second drive gear 41 is located equipment jar 1 under, because the whole weight of eccentric weight plate 7 is great, consequently if adopt the mode that conventional motor directly links the pivot to rotate drive shaft 6, then can increase driving motor 3's running load, consequently, be connected the great first drive gear 4 of diameter and driving motor 3, under the meshing transmission of the less second drive gear 41 of diameter of first drive gear 4, driving motor 3 can drive shaft 6 with a less running load and rotate.
The diameter of the second transmission gear 41 is smaller than that of the first transmission gear 4, the upper part of the second transmission gear 41 is connected with the driving shaft 6 through the mounting bearing 42, the lower part of the second transmission gear 41 is rotatably connected with the supporting shaft 5, the inner wall of the second transmission gear 41 is provided with the latch 45 integrally connected with the second transmission gear, the adjacent 2 latches 45 are clamped with the tail end of the limit strip 44 of the arc structure, the limit strip 44 is rotatably mounted on the vertical rod 43, the top end of the vertical rod 43 is mounted at the bottom end of the driving shaft 6, when the second transmission gear 41 rotates, the tail end of the limit strip 44 is clamped between the two adjacent latches 45, so as to drive the driving shaft 6 to synchronously rotate, correspondingly, the eccentric weight plate 7 fixedly connected with the driving shaft 6 also synchronously rotates, when the second transmission gear 41 rotates for a certain time, the driving motor 3 stops operating, and the second transmission gear 41 synchronously stops rotating along with the first transmission gear 4, however, because the eccentric weight plate 7 has a large weight, under the action of inertia, the eccentric weight plate 7 drives the driving shaft 6 to continue to rotate for a period of time, and because the limiting strip 44 deflects correspondingly and ceaselessly at the end of the vertical rod 43 when the driving shaft 6 rotates and the second transmission gear 41 stops rotating, the bottom end of the driving shaft 6 can rotate in the mounting bearing 42 under the driving of the eccentric weight plate 7, so that the purpose of continuously stirring the liquid is achieved.
The edge of eccentric weight plate 7 and drive shaft 6 fixed connection, and install the puddler 10 that the downward sloping distributes on the drive shaft 6 to the stirring ring 12 is installed to the first section of drive shaft 6, and puddler 10 and stirring ring 12 rotate together in equipment tank 1 along with drive shaft 6, thereby carry out the mixing operation to the liquid in the equipment tank 1.
The stirring rod 10 is provided with a channel 73, the channel 73 is communicated with an outlet 74 arranged on the lower end surface of the stirring rod 10, the channel 73 is communicated with a cavity 72 arranged inside the driving shaft 6, the cavity 72 is communicated with an inlet 71 longitudinally penetrating through the eccentric weight plate 7, the inlet 71 is communicated with the pipeline joint 8, the pipeline joint 8 can be connected with a related hot air supply device through a connecting hose 9, hot air reaches the inlet 71 through the connecting hose 9 and the pipeline joint 8, the hot air is continuously supplied, the hot air gradually passes through the inlet 71, the cavity 72 and the channel 73 and finally emerges from the outlet 74, and the liquid is heated more uniformly by the mode that the hot air is contacted with the liquid and the continuous rotation of the stirring rod 10; correspondingly, the connecting hose 9 and the associated liquid supply device can be connected, and when one liquid/solid to be mixed reaches the device tank 1 from the inlet 13, the other liquid is introduced from the connecting hose 9, and the liquid entering from the connecting hose 9 passes through the same path as the hot gas, and finally flows out from each outlet 74, and is finally mixed with the first liquid in the device tank 1 efficiently and uniformly under the rotation and stirring of the stirring rod 10.
The center department of stirring ring 12 is fixed on drive shaft 6, and the lower terminal surface of stirring ring 12 installs the smooth clean strip 121 in surface, and clean strip 121 and 1 inner wall of the same smooth equipment jar are laminated mutually, stirring ring 12 when mixing liquid through rotating, can drive the synchronous rotation of clean strip 121, and under the condition of clean strip 121 and 1 inner wall contact of equipment jar, scrape the inner wall of equipment jar 1, the liquid discharge in-process after the mixing, clean strip 121 is in the rotation of scraping 1 inner wall of equipment jar, can make the remaining liquid of 1 inner wall of equipment jar rotate and the direction of slope along clean strip 121, the efficient flows to 1 bottom of equipment jar, it is better to make the device's whole prevent remaining effect.
The working principle is as follows: firstly, liquid to be mixed can be put into the equipment tank 1 from the feed port 13, under the meshing transmission of the first transmission gear 4 and the second transmission gear 41 with smaller diameter, the operation of the driving motor 3 can drive the second transmission gear 41 to synchronously rotate, when the second transmission gear 41 rotates, the tail end of the limit strip 44 is clamped between two adjacent latch teeth 45, so as to drive the driving shaft 6 to synchronously rotate, correspondingly, the eccentric weight plate 7 fixedly connected with the driving shaft 6 can synchronously rotate, after rotating for a certain time, the driving motor 3 stops operating, the second transmission gear 41 stops rotating along with the first transmission gear 4 synchronously, but because the eccentric weight plate 7 has larger weight, under the action of inertia, the eccentric weight plate 7 can drive the driving shaft 6 to continuously rotate for a period of time, because when the driving shaft 6 rotates and the second transmission gear 41 stops rotating, the limiting strip 44 can correspondingly and ceaselessly deflect at the end of the vertical rod 43, so that the bottom end of the driving shaft 6 can rotate in the mounting bearing 42 under the driving of the eccentric weight plate 7, and the stirring rod 10 and the stirring ring 12 rotate in the equipment tank 1 together with the driving shaft 6, thereby realizing the purpose of continuously stirring the liquid;
the pipe joint 8 can be connected with the relevant hot air supply device through the connecting hose 9, hot air reaches the inlet 71 through the connecting hose 9 and the pipe joint 8, the hot air is continuously supplied, the hot air gradually passes through the inlet 71, the cavity 72 and the channel 73 and finally emerges from the outlet 74, and the liquid is heated more uniformly by the mode that the hot air is contacted with the liquid and the continuous rotation of the stirring rod 10 is matched; correspondingly, the connecting hose 9 and the associated liquid supply device can be connected, and when one liquid/solid to be mixed reaches the device tank 1 from the inlet 13, the other liquid is introduced from the connecting hose 9, and the liquid entering from the connecting hose 9 passes through the same path as the hot air and finally flows out from each outlet 74, and is finally and effectively mixed with the first liquid in the device tank 1 uniformly under the rotating stirring of the stirring rod 10
Stirring ring 12 is when mixing liquid through rotating, can drive the synchronous rotation of cleaning strip 121, and under the condition of cleaning strip 121 and the contact of 1 inner wall of equipment jar, scrape the inner wall of equipment jar 1, the liquid discharge in-process after the mixing, cleaning strip 121 is in the rotation of scraping 1 inner wall of equipment jar, can make the remaining liquid of 1 inner wall of equipment jar rotate and the direction of slope along cleaning strip 121, more efficient flows to 1 bottom of equipment jar, it is better to make the device's whole prevent remaining effect.
Where details not described in this specification are known to those skilled in the art, it is to be understood that the terms "central", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like are used in the orientations and positional relationships indicated in the drawings for simplicity of description only, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the scope of the invention.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. The utility model provides an energy-conserving agitated vessel for liquid mixing, includes equipment jar (1), air outlet valve (11) and discharge gate (14), its characterized in that: the bottom welding of equipment jar (1) has support (2), and installs back shaft (5) of perpendicular distribution on left support (2) to install driving motor (3) on support (2) on right side, the vertical center department of equipment jar (1) runs through and installs drive shaft (6), and the top of drive shaft (6) passes the roof of equipment jar (1) and extends to on eccentric weight plate (7), be connected with pipe joint (8) on eccentric weight plate (7), and the bottom of pipe joint (8) is located the inside of eccentric weight plate (7) and constitutes slewing mechanism with eccentric weight plate (7), and the upper end and the coupling hose (9) of pipe joint (8) are connected, the avris top in equipment jar (1) is installed in air outlet valve (11), and the top of equipment jar (1) is provided with feed inlet (13), the discharge hole (14) is arranged at the bottom end of the equipment tank (1); the driving motor (3) is connected with the first transmission gear (4), the first transmission gear (4) is distributed horizontally, a second transmission gear (41) which is distributed horizontally is meshed at the edge of the first transmission gear (4), and the second transmission gear (41) is positioned right below the equipment tank (1); the diameter of the second transmission gear (41) is smaller than that of the first transmission gear (4), the upper part of the second transmission gear (41) is connected with the driving shaft (6) through a mounting bearing (42), and the lower part of the second transmission gear (41) is rotatably connected with the supporting shaft (5); the inner wall of the second transmission gear (41) is provided with clamping teeth (45) integrally connected with the second transmission gear, the adjacent 2 clamping teeth (45) are clamped with the tail end of a limiting strip (44) of an arc-shaped structure, the limiting strip (44) is rotatably arranged on a vertical rod (43), and the top end of the vertical rod (43) is arranged at the bottom end of the driving shaft (6); the edge of the eccentric weight plate (7) is fixedly connected with the driving shaft (6), the driving shaft (6) is provided with stirring rods (10) which are distributed in a downward inclination manner, and the upper half section of the driving shaft (6) is provided with a stirring ring (12); a channel (73) is formed in the stirring rod (10), the channel (73) is communicated with an outlet (74) formed in the lower end face of the stirring rod (10), the channel (73) is communicated with a cavity (72) formed in the driving shaft (6), the cavity (72) is communicated with an inlet (71) longitudinally penetrating through the eccentric weight plate (7), and the inlet (71) is communicated with the pipeline joint (8);
when the liquid stirring device rotates for a certain time, the driving motor (3) stops running, the second transmission gear (41) stops rotating synchronously along with the first transmission gear (4), but because the weight of the eccentric weight plate (7) is large, the eccentric weight plate (7) can drive the driving shaft (6) to continue rotating for a period of time under the action of inertia, because when the driving shaft (6) rotates and the second transmission gear (41) stops rotating, the limiting strip (44) can correspondingly and continuously deflect at the end of the vertical rod (43), the bottom end of the driving shaft (6) can rotate in the mounting bearing (42) under the driving of the eccentric weight plate (7), and the stirring rod (10) and the stirring ring (12) rotate together in the equipment tank (1) along with the driving shaft (6), so that the purpose of continuously stirring the liquid is achieved.
2. The energy-saving stirring equipment for uniformly mixing the liquid as claimed in claim 1, which is characterized in that: the center of the stirring ring (12) is fixed on the driving shaft (6), the lower end face of the stirring ring (12) is provided with a cleaning strip (121) with a smooth surface, and the cleaning strip (121) is attached to the inner wall of the equipment tank (1) which is smooth as well.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811345058.4A CN109351237B (en) | 2018-11-13 | 2018-11-13 | A energy-conserving agitated vessel for liquid mixing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811345058.4A CN109351237B (en) | 2018-11-13 | 2018-11-13 | A energy-conserving agitated vessel for liquid mixing |
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| CN109351237A CN109351237A (en) | 2019-02-19 |
| CN109351237B true CN109351237B (en) | 2021-06-18 |
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