CN108975777A - 幕墙岩棉板及其制备方法 - Google Patents

幕墙岩棉板及其制备方法 Download PDF

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CN108975777A
CN108975777A CN201710402959.1A CN201710402959A CN108975777A CN 108975777 A CN108975777 A CN 108975777A CN 201710402959 A CN201710402959 A CN 201710402959A CN 108975777 A CN108975777 A CN 108975777A
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rock wool
wool board
curtain wall
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王洁
朱本善
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Jiangsu Zhenwei New Material Technolog Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/08—Interconnection of layers by mechanical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/88—Curtain walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Electromagnetism (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

本发明公开了一种幕墙岩棉板及其制备方法，所岩棉板由岩浆倒入钢筋网模具中压制而成，所述岩浆由以下重量份的原料制备而成：白云石15～17份，碳酸钙20～24份，玄武岩12～16份，碳纤维21～25份，玻璃纤维16～20份，云母粉10～12份，高岭土15～21份，乙烯基硅烷24～30份，二氧化硅18～22份，氧化铝8～10份，水泥24～30份，岩棉60～80份、粘结剂1～5份。本发明岩棉板结构简单，原料易得，制备简单，而且对于幕墙具有很好的保温以及防火效果，粘结层与装饰层都较单薄，无法燃烧起来，从而降低危险性。

Description

幕墙岩棉板及其制备方法
技术领域
本发明涉及岩棉板技术领域，具体涉及一种幕墙岩棉板及其制备方法。
背景技术
岩棉板是以玄武岩为主要原材料，经高温熔融加工而成的无机纤维板。岩棉板又称岩棉保温装饰板。岩棉板经过高温融熔加工成的人工无机纤维，具有质量轻、导热系数小、吸热、不燃的特点，初始研制在建筑中是常见的应用类型多用于工业建筑应符合《建筑绝热材料的应用类型和基本要求》的规定。岩棉板是一种新型的保温、隔燃、吸声材料。
由于幕墙结构类似于烟囱，幕墙和外墙间形成通风道。发生火灾时，火焰在风道内会迅速蔓延，需要填充性能良好的防火材料。目前的幕墙保温材料无法满足幕墙所需的防火和保温要求，存在明显的缺陷和安全隐患。
发明内容
本发明克服了现有技术的不足，提供一种幕墙岩棉板及其制备方法。
为解决上述的技术问题，本发明采用以下技术方案：
一种幕墙岩棉板，所岩棉板由岩浆倒入钢筋网模具中压制而成，所述岩浆由以下重量份的原料制备而成：白云石15～17份，碳酸钙20～24份，玄武岩12～16份，碳纤维21～25份，玻璃纤维16～20份，云母粉10～12份，高岭土15～21份，乙烯基硅烷24～30份，二氧化硅18～22份，氧化铝8～10份，水泥24～30份，岩棉60～80份、粘结剂1～5份。
更进一步的技术方案是所述的粘结剂按重量份计算包括：45～55份的固含量，0-1份 的憎水剂，0-1份 的偶联剂，0-5份的乳化油和0-5份的调节剂，其他为水分。
本发明还提供一种幕墙岩棉板制备方法，所述的方法包括以下步骤：
步骤1）利用贴面辊胶装置将粘结剂均匀辊涂在玻璃纤维毡的表面；
步骤2）将步骤 1）中的玻璃纤维毡贴敷于岩棉板表面并与岩棉板共同进入固化炉，；
步骤3）启动固化炉加热，直至玻璃纤维毡固定在岩棉板的表面，其中固化温度为 170-230℃；
步骤 4）固化完成的产品根据尺寸切割及包装。
与现有技术相比，本发明的有益效果是：本发明岩棉板结构简单，原料易得，制备简单，而且对于幕墙具有很好的保温以及防火效果，粘结层与装饰层都较单薄，无法燃烧起来，从而降低危险性。
具体实施方式
下面结合实施例对本发明作进一步阐述。
实施例1
根据本发明的一个实施例，本实施例公开一种幕墙岩棉板，所岩棉板由岩浆倒入钢筋网模具中压制而成，所述岩浆由以下重量份的原料制备而成：白云石15～17份，碳酸钙20～24份，玄武岩12～16份，碳纤维21～25份，玻璃纤维16～20份，云母粉10～12份，高岭土15～21份，乙烯基硅烷24～30份，二氧化硅18～22份，氧化铝8～10份，水泥24～30份，岩棉60～80份、粘结剂1～5份。其中，所述的粘结剂按重量份计算包括：45～55份的固含量，0-1份 的憎水剂，0-1份 的偶联剂，0-5份的乳化油和0-5份的调节剂，其他为水分。所述憎水剂为有机硅乳液，偶联剂为氨基硅氧烷，乳化油有乳化矿物油，调节剂为氨水-硫酸铵缓冲溶液。
实施例2
根据本发明的另一个实施例，本实施例公开一种幕墙岩棉板制备方法，具体的，该制备方法包括以下步骤 ： 1）利用贴面辊胶装置将粘结剂均匀辊涂在玻璃纤维毡的表面， 2）将步骤 1）中的玻璃纤维毡贴敷于岩棉板表面并与岩棉板共同进入固化炉， 3）启动固化炉加热，直至玻璃纤维毡固定在岩棉板的表面，其中固化温度为 170-230℃， 4）固化完成的产品根据尺寸切割及包装。 其中，所述岩棉板加工工艺如下：利用岩棉纤维，同时采用离心雾化、压缩气体雾化方式在岩棉纤维上喷施粘结剂 ；将岩 棉纤维通过集棉、铺棉的基本工序形成岩棉板。本实施例制备的岩棉板结构简单，原料易得，制备简单，而且对于幕墙具有很好的保温以及防火效果，粘结层与装饰层都较单薄，无法燃烧起来，从而降低危险性。

Claims (3)

1.一种幕墙岩棉板，所岩棉板由岩浆倒入钢筋网模具中压制而成，其特征在于：所述岩浆由以下重量份的原料制备而成：白云石15～17份，碳酸钙20～24份，玄武岩12～16份，碳纤维21～25份，玻璃纤维16～20份，云母粉10～12份，高岭土15～21份，乙烯基硅烷24～30份，二氧化硅18～22份，氧化铝8～10份，水泥24～30份，岩棉60～80份、粘结剂1～5份。
2.根据权利要求1所述的幕墙岩棉板，其特征在于所述的粘结剂按重量份计算包括：45～55份的固含量，0-1份 的憎水剂，0-1份 的偶联剂，0-5份的乳化油和0-5份的调节剂，其他为水分。
3.一种幕墙岩棉板制备方法，其特征在于所述的方法包括以下步骤：
步骤1）利用贴面辊胶装置将粘结剂均匀辊涂在玻璃纤维毡的表面；
步骤2）将步骤 1）中的玻璃纤维毡贴敷于岩棉板表面并与岩棉板共同进入固化炉，；
步骤3）启动固化炉加热，直至玻璃纤维毡固定在岩棉板的表面，其中固化温度为 170-230℃；
步骤 4）固化完成的产品根据尺寸切割及包装。
CN201710402959.1A 2017-06-01 2017-06-01 幕墙岩棉板及其制备方法 Pending CN108975777A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109653388A (zh) * 2018-12-24 2019-04-19 马鞍山市宏达保温材料有限公司 一种新型防水岩棉保温板
CN109667382A (zh) * 2018-12-24 2019-04-23 马鞍山市宏达保温材料有限公司 一种加强型岩棉板结构

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103774762A (zh) * 2013-12-27 2014-05-07 上海新型建材岩棉有限公司 一种幕墙用岩棉板及其制备方法
CN106437064A (zh) * 2016-08-28 2017-02-22 山东地平线建筑节能科技有限公司 一种建筑幕墙用覆膜岩棉板及其制备方法
KR101735884B1 (ko) * 2014-05-15 2017-05-16 (주)엘지하우시스 커튼월 내화충전구조용 단열재를 포함하는 층간 방화 구조물

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103774762A (zh) * 2013-12-27 2014-05-07 上海新型建材岩棉有限公司 一种幕墙用岩棉板及其制备方法
KR101735884B1 (ko) * 2014-05-15 2017-05-16 (주)엘지하우시스 커튼월 내화충전구조용 단열재를 포함하는 층간 방화 구조물
CN106437064A (zh) * 2016-08-28 2017-02-22 山东地平线建筑节能科技有限公司 一种建筑幕墙用覆膜岩棉板及其制备方法

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109653388A (zh) * 2018-12-24 2019-04-19 马鞍山市宏达保温材料有限公司 一种新型防水岩棉保温板
CN109667382A (zh) * 2018-12-24 2019-04-23 马鞍山市宏达保温材料有限公司 一种加强型岩棉板结构
CN109667382B (zh) * 2018-12-24 2020-09-15 马鞍山市宏达保温材料有限公司 一种加强型岩棉板结构

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Application publication date: 20181211