Disclosure of Invention
In order to solve the technical problems, the invention provides a tapping machine which can automatically determine that a material to be processed is placed at a tapping position to be tapped and automatically complete tapping, so that the tapping efficiency of the material is improved, and the precision of the tapped material is improved.
The technical scheme provided by the invention is as follows:
the utility model provides a tapping machine, is including the last unloading mechanism that is used for material loading and unloading, be used for right the last material of unloading mechanism goes on attacking tooth mechanism of attacking tooth, and control attack the tooth control mechanism of tooth mechanism work, wherein, attack tooth mechanism with the department of correspondence of last unloading mechanism is provided with position induction mechanism, position induction mechanism with attack tooth control mechanism electrical connection.
Preferably, the tapping mechanism comprises a tapping component for tapping and a feeding component for driving the tapping component to ascend and descend.
Preferably, the feeding assembly comprises a lifting platform fixedly connected with the tapping assembly, and a feeding power member electrically connected with the tapping control mechanism and used for driving the lifting platform to lift.
Preferably, the automatic feeding and discharging device further comprises a guide mechanism arranged on the feeding and discharging mechanism, and the lifting table can lift along the guide direction of the guide mechanism.
Preferably, the tapping machine further comprises a counterweight connected with the lifting platform and used for balancing the tapping mechanism.
Preferably, the tapping assembly comprises a tapping element mounted on the lifting table, and a tapping power member electrically connected to the tapping control mechanism and driving the tapping element to rotate.
Preferably, go up unloading mechanism and include the rotating assembly, set up the last material fixing base that just is used for fixed material of rotating assembly, the rotating assembly can with the material fixing base rotates to the tooth position of attacking the tooth spare.
Preferably, the rotating assembly comprises a rotating table and a rotating power member electrically connected with the tapping control mechanism and used for driving the rotating table to rotate.
Preferably, the feeding and discharging mechanism further comprises a translation assembly, and the translation assembly is connected with the rotating assembly and is used for driving the rotating assembly to translate.
Preferably, the translation assembly comprises a translation stage and a translation power member electrically connected with the tapping control mechanism and used for driving the translation stage to translate.
Preferably, at least 2 material fixing seats are arranged on the rotating platform.
Preferably, the tapping machine further comprises a centering clamp, wherein the centering clamp is arranged between the feeding and discharging mechanism and the tapping mechanism and used for limiting the position of the material.
Preferably, the centering fixture comprises 2 pairs of clamping pieces for clamping materials and a pair of clamping power members for driving the pairs of clamping pieces to clamp the materials, and the pair of clamping power members are electrically connected with the tapping control mechanism.
Preferably, a friction layer is arranged on the inner side surface of the pair of clamping pieces.
Preferably, the centering fixture further comprises a guide seat, and the clamping piece is connected with the guide seat in a sliding mode.
Preferably, a sliding groove is formed in the guide seat, and the clamping piece can move along the sliding groove.
Preferably, a lubricant supply mechanism is further included for delivering lubricant to the tapping location of the tapping member.
Preferably, the lubricant supply mechanism comprises a lubricant storage mechanism, and a lubricant spraying mechanism connected with the lubricant storage mechanism, wherein the lubricant spraying mechanism can spray lubricant onto the tapping element and the material.
The feeding and discharging mechanism is used for feeding and discharging materials to be tapped, when the materials are conveyed to a tapping position between the tapping mechanism and the feeding and discharging mechanism, the position sensing mechanism arranged at the corresponding position of the tapping mechanism and the feeding and discharging mechanism senses the existence of the materials and sends sensing signals to the tapping control mechanism, and the tapping control mechanism judges the received sensing signals and sends control commands to the tapping mechanism to tap the materials. Therefore, the tapping machine provided by the invention can automatically determine that the material to be processed is sent to the tapping position and automatically complete tapping, so that the tapping efficiency of the material is improved, and the precision of the tapped material is improved.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The tapping machine provided by the embodiment of the invention comprises a feeding and discharging mechanism 1 for feeding and discharging, a tapping mechanism 2 for tapping materials 9 on the feeding and discharging mechanism 1, and a tapping control mechanism for controlling the tapping mechanism 2 to work, wherein a position sensing mechanism is arranged at the corresponding position of the tapping mechanism 2 and the feeding and discharging mechanism 1, and the position sensing mechanism is electrically connected with the tapping control mechanism.
Specifically, as shown in fig. 1, in the tapping machine provided by the invention, the feeding and discharging mechanism 1 is used for feeding and discharging a material 9 to be tapped, when the material 9 is sent to a tapping position between the tapping mechanism 2 and the feeding and discharging mechanism 1, the position sensing mechanism arranged at a corresponding position of the tapping mechanism 2 and the feeding and discharging mechanism 1 senses the existence of the material 9 and sends a sensing signal to the tapping control mechanism, and the tapping control mechanism determines the received sensing signal and sends a control command to the tapping mechanism 2 to tap the material 9. Therefore, the invention provides a tapping machine which can automatically determine that a material 9 to be processed is sent to a tapping position and automatically complete tapping, so that the tapping efficiency of the material 9 is improved, and the precision of the tapped material 9 is improved.
Wherein, attack tooth mechanism 2 and include the tooth subassembly of attacking that is used for attacking the tooth to and drive the subassembly of feeding that attacks tooth subassembly lift.
Specifically, the position under the tapping component corresponds to the tapping position, after the material 9 to be tapped enters the tapping position, the position sensing mechanism sends a sensing signal to the tapping control mechanism, the tapping control mechanism sends a control command to the feeding component so that the feeding component descends to the material 9, and simultaneously sends the control command to the tapping component so that the tapping component rotates at a high speed to tap the material 9. Therefore, the tapping process is automatically carried out, and the tapping efficiency of the material 9 is improved.
Wherein, the feeding assembly comprises a lifting platform 31 fixedly connected with the tapping assembly and a feeding power member 32 electrically connected with the tapping control mechanism and used for driving the lifting platform 31 to lift.
Specifically, the feeding power member 32 is a feeding motor, the feeding motor and an output shaft of the feeding motor are connected with the lifting table 31 through a feeding screw rod, the lifting table 31 is a rectangular platform, and the center of the rectangular platform is connected with the feeding screw rod, so that when the feeding motor can drive the lifting table 31 to lift, the lifting table 31 is uniformly stressed, and can stably lift.
The automatic feeding and discharging device further comprises a guide mechanism 33 arranged on the feeding and discharging mechanism 1, and the lifting platform 31 can lift along the guide direction of the guide mechanism 33.
Specifically, still include organism base, go up unloading mechanism 1 and set up on organism base, and guiding mechanism 33 is 4 guide posts of setting perpendicularly on organism base, and 4 guide posts alternate the four corners of elevating platform 31 for elevating platform 31 can follow the guide post and stably go up and down, has avoided elevating platform 31 to rock at the lift in-process.
Wherein, the tapping machine also comprises a counterweight 5 connected with the lifting platform 31 and used for balancing the tapping mechanism 2.
Concretely, still include the roof, feed the motor setting on the roof, counterweight 5 is connected through the chain that passes the roof with elevating platform 31, and counterweight 5 is connected to the one end of chain, and elevating platform 31 is connected to the other end of chain, because counterweight 5's self gravity, consequently counterweight 5 has the pulling force of drop-down to the chain, and then there is the pulling force of upwards pulling in the other end of chain to elevating platform 31, can offset elevating platform 31's self gravity. Therefore, when the lifting platform 31 drives the tapping mechanism 2 to lift, the lifting platform is not influenced by self gravity, the bearing capacity of the lifting platform 31 is enhanced, and the phenomenon that the lifting platform 31 is too heavy to cause the damage of the overlarge working load of the feeding motor, and further the smooth and stable tapping of the tapping mechanism 2 is influenced is avoided.
The tapping assembly includes a tapping element mounted on the elevating platform 31, and a tapping power member 42 electrically connected to the tapping control mechanism and driving the tapping element to rotate.
Specifically, the tapping member is a tapping screw, the tapping power member 42 is a tapping motor, and an output shaft of the tapping motor is connected to the tapping screw, so that the tapping motor can drive the tapping screw to rotate at a high speed.
Wherein, as shown in fig. 2, the feeding and discharging mechanism 1 includes a rotating component 11, a material fixing seat 12 disposed on the rotating component 11 and used for fixing the material 9, and the rotating component 11 can rotate the material fixing seat 12 to the tapping position of the tapping member.
Specifically, the material fixing seat 12 is a cylinder fixedly arranged on the rotating component 11, and the material 9 can be sleeved in the cylinder along the inner wall of the cylinder. When the rotating assembly 11 rotates, the cylinder rotates along with the rotation of the rotating assembly 11 until the cylinder rotates to the tapping position. The material fixing seat 12 enables the material 9 to be more stable in the tapping process, and further improves the precision of the material 9 after tapping.
The rotating assembly 11 includes a rotating table 111 and a rotating power member 112 electrically connected to the tapping control mechanism and configured to drive the rotating table 111 to rotate.
Specifically, the rotary power member 112 is a rotary cylinder and is disposed at a midpoint of the rotary table 111, the tapping control mechanism can control the rotary cylinder to stop or drive the rotary table 111 to rotate, and the material fixing base 12 is fixedly mounted on the rotary table 111 and rotates along with the rotation of the rotary table 111. During operation, the staff can fix material 9 on material fixing base 12, the roating seat drives material fixing base 12 on revolving stage 111 through the rotation and rotates to attack the tooth position, position induction mechanism sends the sensing signal to attacking tooth control mechanism, later attack tooth control mechanism through sending control command to revolving stage 111, make revolving stage 111 stall, attack tooth mechanism 2 again and attack tooth to material 9 by attacking, after attacking the tooth completion, revolving stage 111 is rotatory once more, and then drive material fixing base 12 and roll out, the staff can lift off material 9 after the completion of attacking the tooth, and carry out the material loading next time.
Wherein, go up unloading mechanism 1 still includes translation subassembly 13, and translation subassembly 13 is connected with rotating assembly 11, and is used for driving rotating assembly 11 translation.
Specifically, translation subassembly 13 fixed mounting can drive the translation of rotating assembly 11 in 11 below rotating assembly for the position of material fixing base 12 not only can 360 degrees rotation in the plane adjusts, can also carry out the regulation around or about through translation subassembly 13's translation, has improved the flexibility ratio of adjusting the material 9 position, has further improved the precision of the material 9 that the tooth was accomplished in attacking.
The translation assembly 13 includes a translation stage 131, and a translation power member 132 electrically connected to the tapping control mechanism and configured to drive the translation stage 131 to translate.
Specifically, the translation power member 132 is a transverse translation cylinder and a longitudinal translation cylinder, and the tapping control mechanism can control the transverse translation cylinder to drive the translation stage 131 to move transversely, and can also control the longitudinal translation cylinder to drive the translation stage 131 to move longitudinally.
Wherein, be provided with 2 at least material fixing base 12 on the revolving stage 111.
Specifically, revolving stage 111 is the oblong rotary table, and the both ends of oblong rotary table are provided with 2 material fixing base 12, and wherein one end is the upper and lower material end that is used for going up unloading, and the other end is the tapping end that is used for attacking the tooth, and when one of them material 9 accomplished to attack the tooth after attacking the tooth and turn to the upper and lower material end and unload and reload, meanwhile, the material 9 that originally is located upper and lower material end is rotated to attacking the tooth end and is attacked the tooth. Therefore, tapping time is in seamless connection, the overall tapping time cannot be influenced by the time of feeding and discharging, and tapping efficiency is greatly improved.
More specifically, revolving stage 111 is circular revolving stage, and a plurality of material fixing base 12 interval evenly set up on the circumference, and when the tooth was attacked to material 9 in one of them material fixing base 12, can carry out material loading or unloading on other material fixing base 12, and this has greatly improved and has attacked tooth efficiency.
The tapping machine further comprises a centering clamp 6, wherein the centering clamp 6 is arranged between the feeding and discharging mechanism 1 and the tapping mechanism 2 and used for limiting the position of a material 9.
Specifically, as shown in fig. 3, after the material 9 is fed to the tapping position on the feeding and discharging mechanism 1, the centering fixture 6 can clamp the material 9, so that the material 9 does not deviate during tapping, and the accuracy of the tapped material 9 is further improved.
Wherein, centering anchor clamps 6 includes 2 pairs of clamps 61 for pressing from both sides material 9, and drives and presss from both sides the power component 62 to the clamp 61 butt clamp with the tight material 9 of clamp, presss from both sides power component 62 and attacks tooth control mechanism electrical connection.
Specifically, the pair of clamping members 61 are symmetrically arranged, the pair of clamping power members 62 are oil cylinders, and after the materials 9 are conveyed to the tapping position on the feeding and discharging mechanism 1, the tapping control mechanism controls the oil cylinders to drive the pair of clamping members 61 to clamp the materials 9.
Wherein, a friction layer is arranged on the inner side surface of the opposite clamping piece 61.
Specifically, material 9 and frictional layer contact, the frictional force between material 9 and the butt clamp 61 has been increased to the frictional layer for when attacking the tooth, material 9 is difficult for sliding among the butt clamp 61, consequently, attacks the tooth process and stabilizes smoothly more, has further improved the precision of attacking the material 9 that the tooth was accomplished.
Wherein, centering fixture 6 still includes guide holder 63, to clamp 61 and guide holder 63 sliding connection.
Specifically, 2 symmetrically arranged clamping pieces 61 can slide along the guide seat 63, and clamping or separation is realized in the sliding process. Therefore, the guide seat 63 limits the clamping direction of the clamping piece 61, so that the material 9 is not easy to slide in the clamping process of the clamping piece 61, and the material 9 can be clamped by the 2 clamping pieces 61 more stably.
Wherein, the guide base 63 is provided with a sliding groove 64, and the pair of clamping pieces 61 can move along the sliding groove 64.
Specifically, the upper end and the lower end of the guide seat 63 are provided with sliding grooves 64, protruding strips corresponding to the positions of the sliding grooves 64 are arranged on the clamping piece 61, and the protruding strips are embedded into the sliding grooves 64, so that the clamping piece 61 can slide along the guide seat 63.
Wherein, the groove surface of the sliding groove 64 is rectangular.
Specifically, the protruding strip is a rectangular strip, the cross section of the rectangular strip corresponds to the rectangular cross section of the sliding groove 64, and the rectangular strip is embedded in the sliding groove 64 and is slidably connected with the sliding groove 64. Due to the limitation of the two side faces and the corners in the rectangular groove, the rectangular strip is not easy to slip in the sliding groove 64, and further the situation that the position of the clamping piece 61 is unstable, and when tapping is finally caused, the position of the material is unstable, so that the tapping precision of the material is influenced is avoided.
Wherein, there are at least 2 runners 64. The stability of the rib in sliding in the slide groove 64 is further improved.
Wherein a lubricant supply 7 is also included for delivering lubricant to the tapping position of the tapping element.
Specifically, the lubricant supply mechanism 7 is conveyed to the tapping position of the tapping element, so that the tapping element and the processed material 9 are lubricated during tapping, the friction force between the tapping element and the material 9 is reduced, the tapping process is smoother, the cut thread surface is smoother, and the accuracy of the material 9 after tapping is further improved.
Wherein the lubricant supply mechanism 7 comprises a lubricant storage mechanism and a lubricant spraying mechanism connected with the lubricant storage mechanism, and the lubricant spraying mechanism can spray the lubricant onto the tapping element and the material 9.
Specifically, emollient is stored in emollient and is stored the mechanism, and emollient injection mechanism is the shower nozzle, and the shower nozzle setting is in the material 9 top of being cliied to clamp 61, stores the mechanism with emollient through the pipe and is connected, and emollient accessible pipe is followed the shower nozzle blowout, evenly sprays on material 9 and tapping spare for material 9 and tapping spare between even lubrication, the further precision that has improved the material 9 that tapping was accomplished.
The tapping machine also comprises a wire running pipe 8 for leading in or leading out wires for electrical connection from the tapping machine, so that the wires are prevented from being wound together to influence use.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.