CN108405552A - Chemical industry acid sludge Neutralisation treatment method - Google Patents

Chemical industry acid sludge Neutralisation treatment method Download PDF

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Publication number
CN108405552A
CN108405552A CN201810127863.3A CN201810127863A CN108405552A CN 108405552 A CN108405552 A CN 108405552A CN 201810127863 A CN201810127863 A CN 201810127863A CN 108405552 A CN108405552 A CN 108405552A
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chemical industry
acid sludge
acid
sludge
industry acid
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CN201810127863.3A
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CN108405552B (en
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谢肇新
刘保强
秦进林
刘�英
包天鹤
李信昌
董晓博
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LANZHOU KANGSHUN PETROCHEMICAL CO Ltd
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LANZHOU KANGSHUN PETROCHEMICAL CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention relates to a kind of chemical industry acid sludge Neutralisation treatment methods, especially a kind of processing method of the alkylation acid sludge of alkylation process units discharge, when in white lime with acid solution, introduce soil, and it is uniformly mixed into dirt in advance with white lime, it is reacted under stirring conditions with chemical industry acid sludge, the product after reaction is by ageing, after ageing reaches 78 to pH value.The product of neutralization reaction can be carried out directly filling or be utilized as non-burning brick making raw material after ageing.The present invention is especially suitable for the processing of the alkylation acid sludge of alkylation process units discharge, raw material is easy to get, and method is simple and practicable, and neutralization is obviously rapid, and processing cost is cheap, will not cause secondary pollution.

Description

Chemical industry acid sludge Neutralisation treatment method
Technical field
The present invention relates to a kind of chemical industry acid sludge Neutralisation treatment method, especially a kind of alkyl of alkylation process units discharge Change the processing method of acid sludge.
Background technology
Current gasoline production just develops towards low lead and unleaded direction, and it is current production high-knock rating gasoline to be alkylated Commonplace Conventional processing methods.This process is generated gaseous olefin and isobutyl in oil plant secondary operation Under 98% sulphuric acid catalysis effect alkylated reaction occurs for alkane, generates industrial iso-butane and is used for concocting high-grade gasoline. Moisture, sulphur, nitrogen compound in alkylation process in raw material, side reaction product etc. constantly enter sour phase, make sulfuric acid concentration It continuously decreases, catalytic action also gradually weakens, and acid sludge is used as to be discharged when acid concentration is down to 80%~90%.
This ingredient in dark red acid sludge is in addition to containing considerable amount of sulfuric acid, also containing 8~14% organic matter(Glue Matter, asphalitine, aphthenic acids, sulfuric ester, kerotenes, sulfonic acid etc.)And moisture, it is a kind of colloidal liquid that viscosity is larger, with spy Different stink belongs to intractable petrochemical industry waste, and serious pollution will be brought to ecological environment by dealing with improperly.So China has It closes oil plant and department all extremely payes attention to the processing of this acid sludge, and done a large amount of and effective research and developments, take Obtained many gratifying achievements.But up to the present, the treatment technology of real idealized perfect not yet occurs.So by acid sludge The processing method that landfill is still a kind of safety economy of current commonplace use is carried out after neutralized pretreatment.
According to country《Hazard waste landfill contamination control standard》It is required that waste pH of leaching solution is less than 7.0 and is more than 12.0 waste needs after pretreatment can admission.So alkylation acid sludge place in being had to pass through before entering landfill yard and in advance Reason can carry out operation after reaching neutrality.
The neutralizer of neutralization pretreatment generally has sodium hydroxide, calcium hydroxide before acid sludge landfill(White lime), calcium carbonate etc.. Wherein using sodium hydroxide, then operating cost is higher;Calcium carbonate is more due to containing impurity, and reaction efficiency is relatively low, and generates two Carbon oxide gas, causes foam occur when reaction more, need to increase and eliminate foam measure.In contrast, calcium hydroxide(Ripe stone Ash)It is a kind of neutralizer of more satisfactory economy for neutralizing acid sludge due to cheap.
But using calcium hydroxide(White lime)Directly with chemical industry acid sludge, the chemical industry acid sludge especially containing sulfuric acid carries out It when neutralization, not only reacts extremely acutely, releases a large amount of reaction heat, and due to the micro-soluble material of reaction generation(Such as CaSO4) It is covered in the surface of white lime particle, prevents the further progress of reaction.This not only affects acid sludge and Ca (OH)2Neutralization Effect, can also waste of resource, increase operating cost.Even occur the product after reaction in actual production running and stacks the several months Neutral situation can not be reached, bring and seriously affect to security landfill.
Invention content
The present invention provides a kind of chemical industry acid sludge Neutralisation treatment method, especially a kind of alkyl of alkylation process units discharge Change the processing method of acid sludge.
A kind of chemical industry acid sludge Neutralisation treatment method, it is characterised in that chemical industry acid sludge and needs when white lime progress neutralization reaction Soil is added, soil is first uniformly mixed into dirt with white lime, is mixed again with chemical industry acid sludge neutralize instead under stirring conditions It should handle, the product after reaction reaches 7-8 by ageing, ageing to pH value.
Chemical industry acid sludge in treatment method is meant chemically reacted in a device after be discharged containing sulfuric acid, hydrochloric acid, The acid pickle of the ingredients such as nitric acid, especially the chemical industry acid sludge containing sulfuric acid.When the acid concentration of chemical industry acid sludge is excessively high, water can be added dilute It releases, is 1 as in terms of radix using chemical industry acid sludge quality, the addition of water is 0~2.0.Chemical industry acid sludge after dilution is carried out with dirt Reaction.The concentration of the general acid of chemical industry acid sludge after dilution is controlled 60%(Quality)Below.
Method of the invention is particularly suitable for the processing for the alkylation acid sludge that petroleum refinery alkylation process units is discharged.This Kind acid sludge also contains a small amount of organic polymer and water, organic polymer is mainly macromolecule in addition to containing nearly 90% sulfuric acid Alkene, colloid, sulfuric ester and dissolving sulfide therein.Viscosity is larger, is in dark red, property is unstable, distributes a kind of spy Different stink.
The chemical industry acid sludge of sulfur acid, is especially alkylated acid sludge, usually with white lime Ca (OH)2It is reacted as neutralizer When, due to its reaction product such as CaSO4It is adhered to Ca (OH)2Particle surface has obstructed sulfuric acid and Ca (OH)2Sustained response, no Only cause neutralizer Ca (OH)2Waste, can also make neutralization reaction cycle stretch-out.
For the present invention during neutralisation treatment, in use and agent --- soil is added in needs while white lime.In ripe stone The mechanism of action of soil is introduced in ash is:Ca (OH)2Particle scatter, and expands Ca (OH)2With the contact surface that reacts of acid, play point The effect of powder will be adhered to Ca (OH) using the irregular surface of soil particle itself in and when acid sludge in whipping process2 The CaSO of particle surface4Etc. rubbing off, play the role of rubbing agent, the Ca (OH) for keeping its unreacted complete2Particle continues to react with acid, Promote Ca (OH)2The reaction was complete with chemical industry acid sludge.
The addition of white lime in the present invention is prepared according to acid content in chemical industry acid sludge, and acid content is higher, The addition of white lime is bigger.The addition of water is related containing acid concentration with acid sludge when being usually diluted, and acid concentration is higher, adds water Amount is bigger, and the practice of recommendation is that chemical industry acid sludge is added in water to be diluted.The addition of general soil is contained by reaction product What water rate determined, according to practical operation, reaction product moisture content is 30%(Quality)At fluffy when following, convenient for neutralizing stirring It is operated with the later stage.It is usually 1 as in terms of radix using chemical industry acid sludge weight, the addition of white lime is 0.1~2.0, native addition Amount is 0.5~4.5.
Most preferred condition is in the present invention:
For being alkylated acid sludge, material ratio when neutralizing is calculated as radix for 1 using chemical industry acid sludge quality, in preferred participation Each material proportion with processing procedure is preferably:0 .5~2.0 of water;White lime 0.5~1.5;Soil 0.5~1.5.
White lime(Ca(OH)2)It can be lime stone(CaCO3)Become quick lime with method for calcinating(CaO), then with The product that water reaction generates;Soil can be that the soil in Plain can also be the soil on hillside, such as loess, laterite, mud stone soil, gravel soil Deng.
The method recommended in the present invention is:White lime and soil are first mixed into dirt in advance, then under agitation will Dirt is added in chemical industry acid sludge solution.
Product after neutralization reaction is aged a period of time, to make neutralization reaction carry out more abundant, the time of ageing Using reaction product pH value to 7-8 as terminal.
Use white lime(Ca(OH)2)When carrying out neutralization reaction with chemical industry acid sludge, it will produce acid mist and release, preferably will It is introduced into acid fog absorption tower, uses water as absorbent, acid mist is soluble in water, and the water of dissolving acid mist can return again to dilution Chemical industry acid sludge is used.
Product after reaction is by ageing, after ageing reaches 7-8 to pH value, the existing gypsum of product(CaSO4), and have Soil can be carried out directly filling or be utilized as non-burning brick making raw material.
The chemical industry acid sludge Neutralisation treatment method of the present invention is particularly suitable for the alkylation acid of alkylation process units discharge The processing of slag, raw material are easy to get, and method is simple and practicable, and neutralization is obviously rapid, and processing cost is cheap, will not cause secondary dirt Dye.
Description of the drawings
Attached drawing 1 is the process flow diagram using a kind of chemical industry acid sludge Neutralisation treatment method of the present invention.
Specific implementation mode
Chemical industry acid sludge is handled using the technological process of attached chemical industry acid sludge Neutralisation treatment method shown in FIG. 1.
Chemical industry acid sludge presses suitable quality dilution proportion with water, and white lime is mixed into dirt with soil in suitable quality ratio, Dirt is added in acid sludge solution under stirring condition and is reacted, the neutralized reaction product after reaction is aged, product pH value It can be filled when reaching 7-8 or as non-burning brick making raw material.The acid mist that reaction generates introduces molten with water absorption in absorption tower Then water after absorption acid mist is returned to dilution acid sludge by solution.
Embodiment 1
Certain petroleum refinery alkylation acid sludge 100g, Ca (OH)2(White lime)90g, loess 150g, water 100g.Acid sludge will be first alkylated It is diluted with water, by Ca (OH)2(White lime)It is uniformly mixed into dirt with loess.The dirt mixed is added to slowly while stirring In alkylation acid slag liquid, 30min is reacted, is aged 3 hours after reaction, reaction product pH value 7.17.Neutralized reaction product root after ageing It can be at non-burning brick according to the method for CN1955141A.
Comparative example 1
In addition to without loess, other materials are with above-mentioned identical quality proportioning and reaction condition, in contrast:Certain oil plant alkane Base acid sludge 100g, Ca (OH)2(White lime)First alkylation acid sludge is diluted with water by 90g, water 100g, then while stirring by Ca (OH)2(White lime)Slowly it is added in alkylation acid slag liquid, reacts 30min, be aged 3 hours after reaction, reaction product pH value 1.45, after being aged 5 hours, reaction product pH value 1.54, after being aged 24 hours, reaction product pH value 1.71.It is aged 15 days pH value 3.11,20 days pH value 3.77.
Embodiment 2
Wastewater from chemical industry, group become:Hydrochloric acid, sulfuric acid mixed aqueous solution 90g, wherein containing HCl 4.6%(Quality),H2SO430% (quality), water content 62.1%(Quality).Take Ca (OH)2(White lime)36g, loess 63g, by Ca (OH)2(White lime)With Huang Soil is uniformly mixed into dirt.Mixing dirt is added into mix acid liquor slowly while stirring, is stirred to react 30min, it is old after reaction Change 360min, reaction product pH value 7.11.Neutralized reaction product after ageing can be fabricated to according to the method for CN103172334 A to be exempted from It bakes bricks.
Embodiment 3
Certain factory is alkylated 26 tons of acid sludge, Ca (OH)2(White lime)26 tons, 40 tons of loess, 26 tons of water.Alkylation acid sludge is dissolved in water Middle dilution, by Ca (OH)2(White lime)With loess mix uniformly at dirt.Dirt is added to alkyl slowly under agitation Change and reacted 40 minutes in acid sludge solution, is aged 2 days after reaction, reaction product pH value 7.85.Neutralized reaction product after ageing according to The method of CN102659376 A can be fabricated to non-burning brick.
Embodiment 4
Certain factory is alkylated acid sludge 100g, and acid sludge solution is diluted to water 150g, is weighed after Gansu Lanzhou mountainous region mud stone is crushed 150g is mixed into uniform dirt with white lime 100g, dirt is added in acid sludge solution under stirring conditions, reaction 30min is aged 60min, reaction product pH value 7.98.

Claims (8)

1. a kind of chemical industry acid sludge Neutralisation treatment method, it is characterised in that chemical industry acid sludge needs to add when carrying out neutralization reaction with white lime It buries, soil is first uniformly mixed into dirt with white lime, is mixed again with chemical industry acid sludge carry out neutralization reaction under stirring conditions Processing, for the product after reaction by ageing, ageing to pH value reaches 7-8.
2. chemical industry acid sludge Neutralisation treatment method according to claim 1, which is characterized in that chemical industry acid sludge is oil plant alkyl The alkylation acid sludge or other chemical industry acid sludges containing sulfuric acid for changing process units discharge.
3. according to any chemical industry acid sludge Neutralisation treatment method of claim 1, which is characterized in that the acid concentration of chemical industry acid sludge It when excessively high, can be diluted with water, be 1 as in terms of radix using chemical industry acid sludge quality, the addition of water is 0~2.0.
4. chemical industry acid sludge Neutralisation treatment method according to claim 3, which is characterized in that chemical industry acid sludge is carried out dilute with water It releases, the acid concentration of the chemical industry acid sludge after dilution is less than 60 mass %.
5. chemical industry acid sludge Neutralisation treatment method according to claim 1, which is characterized in that made for 1 with chemical industry acid sludge quality For radix meter, white lime addition is 0.1~2.0;Native addition is 0.5~4.5.
6. chemical industry acid sludge Neutralisation treatment method according to claim 2, which is characterized in that chemical industry acid sludge is alkylation acid sludge When, it is 1 as in terms of radix using chemical industry acid sludge quality, each material proportion of participation neutralisation treatment process is:Water 0.5~2.0;It is ripe 0 .1~2.0 of lime;Soil 0.5~4.5.
7. according to any chemical industry acid sludge Neutralisation treatment method of claim 1~6, which is characterized in that in white lime and change Work acid sludge carries out generating acid mist when neutralization reaction, is introduced into acid fog absorption tower and uses water as absorbent, then by acid mist It is soluble in water, and for diluting chemical industry acid sludge.
8. chemical industry acid sludge Neutralisation treatment method according to claim 1, which is characterized in that the product after reaction is by old Change, after ageing reaches 7~8 to pH value, neutralized reaction product is directly carried out to fill or is utilized as non-burning brick making raw material.
CN201810127863.3A 2018-02-08 2018-02-08 Chemical acid sludge neutralization treatment method Active CN108405552B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1275443A2 (en) * 2001-07-09 2003-01-15 Porr Umwelttechnik GmbH Method for the physical and chemical treatment, and the separation of industrial and/or domestic waste
CN101274131A (en) * 2007-03-30 2008-10-01 上海信联能源有限公司 Comprehensive utilization technique of acid residuals of petroleum
CN104446281A (en) * 2014-12-10 2015-03-25 贵州省工业固体废弃物综合利用(建材)工程技术研究中心 Sulfuric acid residue hollow thermal insulation building block and preparation method thereof
CN104760985A (en) * 2015-03-25 2015-07-08 聊城市鲁西化工工程设计有限责任公司 System and method for producing carbide slag chemical gypsum by using industrial waste sulfuric acid
CN105384151A (en) * 2015-12-09 2016-03-09 南京环保产业创新中心有限公司 Comprehensive utilization and treatment method of waste sulfuric acid
CN106636653A (en) * 2016-12-27 2017-05-10 马守栋 Comprehensive utilization method of waste acid, caustic sludge and dedusting ash

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1275443A2 (en) * 2001-07-09 2003-01-15 Porr Umwelttechnik GmbH Method for the physical and chemical treatment, and the separation of industrial and/or domestic waste
CN101274131A (en) * 2007-03-30 2008-10-01 上海信联能源有限公司 Comprehensive utilization technique of acid residuals of petroleum
CN104446281A (en) * 2014-12-10 2015-03-25 贵州省工业固体废弃物综合利用(建材)工程技术研究中心 Sulfuric acid residue hollow thermal insulation building block and preparation method thereof
CN104760985A (en) * 2015-03-25 2015-07-08 聊城市鲁西化工工程设计有限责任公司 System and method for producing carbide slag chemical gypsum by using industrial waste sulfuric acid
CN105384151A (en) * 2015-12-09 2016-03-09 南京环保产业创新中心有限公司 Comprehensive utilization and treatment method of waste sulfuric acid
CN106636653A (en) * 2016-12-27 2017-05-10 马守栋 Comprehensive utilization method of waste acid, caustic sludge and dedusting ash

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