CN107956043A - 一种热感被芯絮片的生产工艺 - Google Patents

一种热感被芯絮片的生产工艺 Download PDF

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CN107956043A
CN107956043A CN201711429876.8A CN201711429876A CN107956043A CN 107956043 A CN107956043 A CN 107956043A CN 201711429876 A CN201711429876 A CN 201711429876A CN 107956043 A CN107956043 A CN 107956043A
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卞晨霞
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Jiangsu Sidefu Textile Ltd By Share Ltd
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    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
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    • D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/485—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
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Abstract

本发明公开了一种热感被芯絮片的生产工艺，包括如下步骤：步骤一、配置热感絮片原料；步骤二、热感絮片制备。本发明针对传统被芯“暖、厚、重、肿”的不足，提出一种“暖、轻、薄、健”的热感被芯，以提供一种保暖、轻便、透气、舒适，并具有一定保健性的新型絮片式被芯，丰富酒店用被芯产品的功能与用途，通过多组分纤维混纺的方式可以充分发挥化纤与天然纤维各自的优势，降低成本，为制备综合性能优异的絮片式被芯提供依据，满足消费者的需求。

Description

一种热感被芯絮片的生产工艺
技术领域
本发明属于被芯领域，具体涉及一种热感被芯絮片的生产工艺。
背景技术
传统的冬季御寒被芯大多是棉絮、化纤被芯或者羽绒被芯，有笨重、臃肿、活动不便和缺乏美感的缺陷，难以满足部分消费者对星级酒店被芯功能性、美观性的要求。随着经济与纺织技术的发展，各种新型被芯百花齐放般地出现在我们的日常生活中。
发明内容
发明目的：为了解决现有技术的不足，本发明提供了一种热感被芯絮片的生产工艺。
技术方案：一种热感被芯絮片的生产工艺，包括如下步骤：
步骤一、配置热感絮片原料：选用木棉纤维的干重占比为25％～30％、低熔点双组份纤维(ES纤维)的干重比为15％～20％、远红外纤维的干重比为30％～35％、羊绒的干重比为15％～30％，且多组分絮片式被芯面密度140g/m2～150g/m2；
步骤二、热感絮片制备：
a.先将上述配比的纤维开松，纤维开松时，为了减少木棉纤维在加工中产生大量飞絮，混合前喷少量水并将木棉纤维放置于密闭空间24h后取出；
b.然后进行如下工艺流程：L-GK-D-500喂棉机、WL-GK-A-500开松机混合开松→梳理→交叉二帘式铺网机，形成二维结构的纤维网；
c.再使用针刺固结法，针刺密度为60刺/min～62刺/min，针刺深度为10mm～11mm，形成具有一定三维结构的纤网；
d.然后通过热熔粘合法，热黏合温度为122℃～127℃，时间为4min～6min，纤维网中的热熔纤维受热熔融，进一步加固，最后静置冷却至常温状态→卷绕，形成具有轻便、薄型、保暖的絮片。
作为优化：所述的梳理步骤中，调整道夫与锡林的间距为0.12mm～0.13mm，以利于纤维的凝聚和转移，大锡林的速度保持在1200～1400m/min。
有益效果：本发明针对传统被芯“暖、厚、重、肿”的不足，提出一种“暖、轻、薄、健”的热感被芯，以提供一种保暖、轻便、透气、舒适，并具有一定保健性的新型絮片式被芯，丰富酒店用被芯产品的功能与用途，通过多组分纤维混纺的方式可以充分发挥化纤与天然纤维各自的优势，降低成本，为制备综合性能优异的絮片式被芯提供依据，满足消费者的需求。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，以使本领域的技术人员能够更好的理解本发明的优点和特征，从而对本发明的保护范围做出更为清楚的界定。本发明所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例，基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围。
具体实施例1
一种热感被芯絮片的生产工艺，包括如下步骤：
步骤一、配置热感絮片原料：选用木棉纤维的干重占比为25％、低熔点双组份纤维(ES纤维)的干重比为15％、远红外纤维的干重比为30％、羊绒的干重比为30％，且多组分絮片式被芯面密度140g/m2；
步骤二、热感絮片制备：
a.先将上述配比的纤维开松，纤维开松时，为了减少木棉纤维在加工中产生大量飞絮，混合前喷少量水并将木棉纤维放置于密闭空间24h后取出；
b.然后进行如下工艺流程：L-GK-D-500喂棉机、WL-GK-A-500开松机混合开松→梳理→交叉二帘式铺网机，形成二维结构的纤维网；所述的梳理步骤中，调整道夫与锡林的间距为0.12mm，以利于纤维的凝聚和转移，大锡林的速度保持在1200m/min；
c.再使用针刺固结法，针刺密度为60刺/min，针刺深度为10mm，形成具有一定三维结构的纤网；
d.然后通过热熔粘合法，热黏合温度为122℃，时间为4min，纤维网中的热熔纤维受热熔融，进一步加固，最后静置冷却至常温状态→卷绕，形成具有轻便、薄型、保暖的絮片。
具体实施例2
一种热感被芯絮片的生产工艺，包括如下步骤：
步骤一、配置热感絮片原料：选用木棉纤维的干重占比为30％、低熔点双组份纤维(ES纤维)的干重比为20％、远红外纤维的干重比为30％、羊绒的干重比为20％，且多组分絮片式被芯面密度150g/m2；
步骤二、热感絮片制备：
a.先将上述配比的纤维开松，纤维开松时，为了减少木棉纤维在加工中产生大量飞絮，混合前喷少量水并将木棉纤维放置于密闭空间24h后取出；
b.然后进行如下工艺流程：L-GK-D-500喂棉机、WL-GK-A-500开松机混合开松→梳理→交叉二帘式铺网机，形成二维结构的纤维网；所述的梳理步骤中，调整道夫与锡林的间距为0.13mm，以利于纤维的凝聚和转移，大锡林的速度保持在1400m/min；
c.再使用针刺固结法，针刺密度为62刺/min，针刺深度为11mm，形成具有一定三维结构的纤网；
d.然后通过热熔粘合法，热黏合温度为127℃，时间为6min，纤维网中的热熔纤维受热熔融，进一步加固，最后静置冷却至常温状态→卷绕，形成具有轻便、薄型、保暖的絮片。
具体实施例3
一种热感被芯絮片的生产工艺，包括如下步骤：
步骤一、配置热感絮片原料：选用木棉纤维的干重占比为28％、低熔点双组份纤维(ES纤维)的干重比为18％、远红外纤维的干重比为32％、羊绒的干重比为22％，且多组分絮片式被芯面密度146g/m2；步骤二、热感絮片制备：
a.先将上述配比的纤维开松，纤维开松时，为了减少木棉纤维在加工中产生大量飞絮，混合前喷少量水并将木棉纤维放置于密闭空间24h后取出；
b.然后进行如下工艺流程：L-GK-D-500喂棉机、WL-GK-A-500开松机混合开松→梳理→交叉二帘式铺网机，形成二维结构的纤维网；所述的梳理步骤中，调整道夫与锡林的间距为0.124mm，以利于纤维的凝聚和转移，大锡林的速度保持在1300m/min；
c.再使用针刺固结法，针刺密度为61刺/min，针刺深度为10mm，形成具有一定三维结构的纤网；
d.然后通过热熔粘合法，热黏合温度为124℃，时间为5min，纤维网中的热熔纤维受热熔融，进一步加固，最后静置冷却至常温状态→卷绕，形成具有轻便、薄型、保暖的絮片。
本发明中制造的热感被芯絮片的相关性能测试如下：
①面密度、厚度
将本发明制成的热感絮片取成网质量均匀地100cm×100cm试样各1块，采用BG-200A电子天平和YG(B)141D数字织物厚度仪分别对热感絮片的面密度和厚度进行5次测试并读取数据，取平均值。面密度达149.6g/m2，厚度达3.92mm。
②透气率
在温度20℃，相对湿度64％的测试条件下，絮片面积20cm2，压差100Pa，采用YG461Z型全自动织物透气性能测试仪测试热感絮片的透气率5次，取其平均值。透气率达1256mm/s。
③蓬松度
将絮片裁成20cm×20cm，采用2000g砝码定负荷压缩30s后静置回复30s，反复测试5次记录试样的四角高度，根据公式计算蓬松度。蓬松度达44.6cm3/g。
式中：F为试样的蓬松度；h0为试样的四角平均高度；m为试样质量。
④保暖性
克罗值是指，在室温21℃、相对湿度50％以下、气流为10cm/s(无风)的条件下，试穿者静坐不动，基础代谢为58.15W/m2，维持其体表平均温度为33℃感到舒适时所穿衣服的热阻值为1克罗值。保温率是指无试样时的散热量和有试样时的散热量之差与无试样时的散热量之比的百分率。采用YG(B)606E型织物保温性能测试仪，测量热感絮片的保温率和克罗值各5次，取平均值。克罗值达2.55℃·m2/W，保温率达71.76％。
本发明针对传统被芯“暖、厚、重、肿”的不足，提出一种“暖、轻、薄、健”的热感被芯，以提供一种保暖、轻便、透气、舒适，并具有一定保健性的新型絮片式被芯，丰富酒店用被芯产品的功能与用途，通过多组分纤维混纺的方式可以充分发挥化纤与天然纤维各自的优势，降低成本，为制备综合性能优异的絮片式被芯提供依据，满足消费者的需求。

Claims (2)

1.一种热感被芯絮片的生产工艺，其特征在于：包括如下步骤：
步骤一、配置热感絮片原料：选用木棉纤维的干重占比为25％～30％、低熔点双组份纤维(ES纤维)的干重比为15％～20％、远红外纤维的干重比为30％～35％、羊绒的干重比为15％～30％，且多组分絮片式被芯面密度140g/m2～150g/m2；
步骤二、热感絮片制备：
a.先将上述配比的纤维开松，纤维开松时，为了减少木棉纤维在加工中产生大量飞絮，混合前喷少量水并将木棉纤维放置于密闭空间24h后取出；
b.然后进行如下工艺流程：WL-GK-D-500喂棉机、WL-GK-A-500开松机混合开松→梳理→交叉二帘式铺网机，形成二维结构的纤维网；
c.再使用针刺固结法，针刺密度为60刺/min～62刺/min，针刺深度为10mm～11mm，形成具有一定三维结构的纤网；
d.然后通过热熔粘合法，热黏合温度为122℃～127℃，时间为4min～6min，纤维网中的热熔纤维受热熔融，进一步加固，最后静置冷却至常温状态→卷绕，形成具有轻便、薄型、保暖的絮片。
2.根据权利要求1所述的热感被芯絮片的生产工艺，其特征在于：所述的梳理步骤中，调整道夫与锡林的间距为0.12mm～0.13mm，以利于纤维的凝聚和转移，大锡林的速度保持在1200～1400m/min。
CN201711429876.8A 2017-12-26 2017-12-26 一种热感被芯絮片的生产工艺 Pending CN107956043A (zh)

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CN111497368A (zh) * 2020-04-27 2020-08-07 平阳县宏博服装辅料有限公司 一种超蓬松可裁棉及其加工工艺

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