CN107088844A - A kind of upper sand device and method of electroplating abrasion wheel - Google Patents

A kind of upper sand device and method of electroplating abrasion wheel Download PDF

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Publication number
CN107088844A
CN107088844A CN201710267391.7A CN201710267391A CN107088844A CN 107088844 A CN107088844 A CN 107088844A CN 201710267391 A CN201710267391 A CN 201710267391A CN 107088844 A CN107088844 A CN 107088844A
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China
Prior art keywords
metallic matrix
sand
surfacing
upper sand
optical member
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CN201710267391.7A
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Chinese (zh)
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CN107088844B (en
Inventor
祝小威
王战
王永宝
刘建双
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Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
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Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
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Priority to CN201710267391.7A priority Critical patent/CN107088844B/en
Publication of CN107088844A publication Critical patent/CN107088844A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0054Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by impressing abrasive powder in a matrix

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

It is related to a kind of upper sand device and method of electroplating abrasion wheel in the present invention, sand device includes base on this, and base, which is provided with, has the annular support surface being oppositely arranged with metallic matrix lower surface interval on elastic supporting member for supporting optical member, elastic supporting member for supporting optical member.Upper sand device in the present invention, under the pressure effect of metallic matrix, certain elastic deformation and upward abrasive material can occur for elastic supporting member for supporting optical member, and the lower end for making abrasive material be close to metallic matrix treats that sand effect is good on surfacing, abrasive material.Using the upper sand device in the present invention when carrying out sand to metallic matrix, in the presence of elastic supporting member for supporting optical member, treat surfacing in the lower end that abrasive material is close to metallic matrix, abrasive material on the upside of metallic matrix is close to upper end under deadweight and treats surfacing, so both sides treat that the upper sand effect of surfacing can meet requirement up and down, only need to once electroplate, can complete upper sand process without overturning emery wheel, improve production efficiency.

Description

A kind of upper sand device and method of electroplating abrasion wheel
Technical field
The present invention relates to a kind of upper sand device and method of electroplating abrasion wheel.
Background technology
Electroplating abrasion wheel manufacturing process generally comprises treatment before plating, upper sand, unloads the steps such as sand, thickening.Wherein, the task of upper sand Be by abrasive material is uniform, individual layer, it is stronger be fixed to the treating in surfacing of metallic matrix, upper sand method mainly has stucco method, buries sand Sand etc. in method, suspension.For metallic matrix is the electroplating abrasion wheel of annular, upper sand process typically uses sand buring method, specifically It is that first abrasive material is trapped among on the outer peripheral face of metallic matrix, buries a kind of all upper sand methods for treating surfacing, concrete operation step is: The non-of metallic matrix is treated that surfacing is covered using sealing protection fixture, diamond abrasive and plating solution and metallic matrix is prevented It is non-to treat that surfacing is contacted, with sealing the metallic matrix of fixture will be protected to be placed into the upper sand device made in advance, upper sand dress Put including base and the tubular sand cover that is assemblied on base, abrasive material can not can pass through sand cover by plating solution through sand cover, then by abrasive material The space filled up between screen covering and metallic matrix, it is ensured that abrasive material covering is all to treat surfacing.Due to plating solution be faintly acid liquid, base and Sand cover is that resistant material is made.
For two end faces are required to the electroplating abrasion wheel of plating up and down, abrasive material can be close to metal under gravity Surfacing is treated in the upper end of matrix, along with the electrodeposition process of metal ion, and abrasive material can be well secured, but for gold Treat for surfacing that lower end treats to contact to obtain defective tightness between surfacing and abrasive material, in turn results in sand effect ratio in the lower end of category matrix It is poor, sand leakage phenomenon often occurs.So for being required to the emery wheel of plating for upper and lower ends face, generally requiring on twice Sand, i.e., carry out upper sand upward by an end face of emery wheel first, then another end face is carried out upper sand upward matrix upset. This operating method not only low production efficiency, and overturn and be inconvenient when emery wheel size is larger.
The content of the invention
It is an object of the invention to provide a kind of upper sand device of electroplating abrasion wheel, to solve in the prior art for above and below Both ends of the surface are required to the metallic matrix of plating, and the technical problem of sand effect difference in surfacing is treated in lower end.The present invention also aims to A kind of upper sand method of electroplating abrasion wheel is provided.
To achieve the above object, the technical scheme is that:
A kind of upper sand device of electroplating abrasion wheel, including base, base, which is provided with elastic supporting member for supporting optical member, elastic supporting member for supporting optical member, to be had and gold The annular support surface that the lower surface interval of category matrix is oppositely arranged.
The elastic supporting member for supporting optical member has the plating solution passage for being used for passing through along the vertical direction with horizontal direction for plating solution.
The elastic supporting member for supporting optical member is that the stomata on annular sponge, sponge constitutes the plating solution passage.
On base tubular sand cover is covered with the periphery of elastic supporting member for supporting optical member.
Being provided with the inside of tubular sand cover is used for the non-sealing protection fixture for treating surfacing for covering metallic matrix, sealing protection fixture Including coordinating for the corresponding end face seal with metallic matrix, and the upper clamp that snaps together respectively from metallic matrix two ends and Lower clamp.
A kind of upper sand method using above-mentioned upper sand device, sand method comprises the following steps on this:1)Back-up sand, fills out abrasive material The lower end in metallic matrix is filled to treat between surfacing and the annular support surface of elastic supporting member for supporting optical member, and cover metallic matrix outer peripheral face and Surfacing is treated in upper end, elastic supporting member for supporting optical member elastic deformation and upward metallic matrix lower end is to be plated under the pressure effect of metallic matrix Diamond abrasive between face and elastic supporting member for supporting optical member, makes the lower end that diamond abrasive is adjacent to metallic matrix treat surfacing;2)Plating;Electricity Upper sand process is completed after plating.
It is to carry out in the plating solution during back-up sand.
Before upper sand, surfacing, which is polished, to be treated to metallic matrix.
The beneficial effects of the invention are as follows:Upper sand device in the present invention, sets elastic supporting member for supporting optical member on base, resilient support The upside of part has an annular support surface, and the lower end of annular support surface and metallic matrix treats that surfacing interval is oppositely arranged, and works as Metal Substrate After body is put on elastic supporting member for supporting optical member, under the pressure effect of metallic matrix, certain elastic deformation can occur for elastic supporting member for supporting optical member, and Abrasive material between surfacing is treated in the lower end of extruding annular support surface and metallic matrix, make abrasive material be close to metallic matrix lower end it is to be plated Sand effect is good on face, abrasive material.Using the upper sand device in the present invention when carrying out sand to metallic matrix, in elastic supporting member for supporting optical member Under effect, the abrasive material that the lower end that abrasive material is close to metallic matrix is treated on the upside of surfacing, metallic matrix is close to upper end under deadweight and treats surfacing, So both sides treat that the upper sand effect of surfacing can meet requirement up and down, it is only necessary to once electroplate, can be complete without overturning emery wheel Into upper sand process, production efficiency is improved.
Brief description of the drawings
Fig. 1 is the use state figure of the upper sand device embodiment 1 of electroplating abrasion wheel of the present invention.
Embodiment
Embodiments of the present invention are described further below in conjunction with the accompanying drawings.
The specific embodiment 1 of the upper sand device of the electroplating abrasion wheel of the present invention, as shown in figure 1, sand device includes base on this 4th, elastic supporting member for supporting optical member 3, sealing protection fixture 5 and tubular sand cover 6, the sealing protection fixture 5 is prior art, seals protection card Tool 5 includes being used for the upper clamp 51 and lower clamp 52 that the corresponding end face seal with metallic matrix 1 coordinates, during installation, upper clamp 51 Snapped together respectively from the two ends of metallic matrix with lower clamp 52, two clamps are coaxially folded in up and down the two of metallic matrix up and down On end face, surfacing, which carries out sealing protection, to be treated to the non-of metallic matrix 1, it is to avoid abrasive material is treated in surfacing fixed to non-, mentioned here Non- face to be plated includes the inner round portion of upper surface and lower surface, and metallic matrix inner peripheral surface;Face to be plated include upper surface and The outer perimeter section of lower surface, and metallic matrix outer peripheral face.Elastic supporting member for supporting optical member is located at the periphery of sealing protection fixture 5, elasticity There is the annular support surface 31 that the lower surface interval with metallic matrix 1 is oppositely arranged on support member 3.In the present embodiment, elasticity branch Support member 3 is annular sponge, and the upper side of annular sponge constitutes annular support surface, and sponge has water suction and Permeable characteristic, can be for Plating solution is passed through, and the stomata on sponge constitutes the plating solution passage for supplying plating solution to pass through from above-below direction and horizontal direction, resilient support Part 3 does not interfere with flow of the electrolyte.Need exist for, it is emphasized that the upper side that the density of sponge should meet sponge can lay mill Material.Tubular sand cover 6 is arranged on base in the periphery of elastic supporting member for supporting optical member 3, and tubular sand cover 6 is that sandwich construction composition is formed, and it is wrapped Cylinder mesh and the pervious bed overlayed on the outside of cylinder mesh are included, pervious bed is preferred to use the pellicle for being available for plating solution to pass through, other implementations Nylon cloth can also be used in example, or other allows plating solution to pass through and material that abrasive material can not be passed through is made.
Sand device when in use, sealing protection fixture 5 is clipped on metallic matrix 1, by metallic matrix upside with on this The non-of side treats that surfacing is protected, and one layer of abrasive material 2 is laid on the annular support surface of elastic supporting member for supporting optical member, protection card then will be sealed Tool and metallic matrix are put on base, and sealing protection fixture 5 is located at the inner side of elastic supporting member for supporting optical member 3, the annular branch of elastic supporting member for supporting optical member 3 Support face 31 supports metallic matrix 1, and under the pressure effect of metallic matrix 1, elastic supporting member for supporting optical member 3 produces certain elastic deformation, and Abrasive material between upward annular support surface 31 and metallic matrix 1, makes the lower end that abrasive material is close to metallic matrix 1 treat surfacing.After Continuous back-up sand makes the outer peripheral face of the covering metallic matrix of abrasive material 2 and upper end treat surfacing, then starts plating.In the elasticity of elastic supporting member for supporting optical member Under supporting role, the both sides up and down of metallic matrix treat that surfacing can reach upper sand effect well, need not so overturn metal Matrix, need to only electroplate and once complete entirely upper sand process, improve production efficiency.
In other embodiments of the invention, elastic supporting member for supporting optical member can also be to be not intended for plating on entity structure, elastic supporting member for supporting optical member The plating solution passage that liquid passes through from above-below direction and horizontal direction.Elastic supporting member for supporting optical member can also be other structures, such as by rubber spring The elastic construction that is constituted with the supporting plate for being fixed on rubber spring top, supporting plate is shaped as annular, the downside of supporting plate around Multiple rubber springs circumferentially are supported by, supporting plate is made up of the permeable cloth of corrosion resistance web plate and bag outside web plate, rubber Spring and permeable cloth are respectively provided with the plating solution passage passed through for plating solution from above-below direction and horizontal direction.Tubular sand cover can also be saved Slightly.
Use the upper sand method of above-mentioned upper sand device:Sealing protection fixture 5 is clamped on metallic matrix 1, by Metal Substrate The non-plated type face sealing of body the upper side and lower side is protected, and then treats that surfacing carries out plating preceding grinding process to metallic matrix.Will Tubular sand cover 6, elastic supporting member for supporting optical member 3 are respectively arranged in the corresponding position on base 4, and sand cover 6 is located at the outer of elastic supporting member for supporting optical member 3 Enclose.Then begin to back-up sand;Abrasive material is laid in the upper side of elastic supporting member for supporting optical member first, during paving abrasive material, ox horn spoon can be used by abrasive material Equably it is laid on the upside of resilient support face, then with sealing the metallic matrix 1 of fixture will be protected to be put on base, in metal Under the pressure effect of matrix, elastic supporting member for supporting optical member 3 produces certain elastic deformation, and the upward abrasive material of elastic supporting member for supporting optical member 3 makes abrasive material Treat surfacing in the lower end for being close to metallic matrix;Abrasive material is spread in the periphery of metallic matrix again, abrasive material is covered the outer peripheral face of metallic matrix Surfacing is treated with upper end.Whole back-up sand process is carried out in the plating solution, it is ensured that abrasive material is sufficiently mixed with plating solution and contacted.Back-up sand is completed Afterwards, the surfacing for the treatment of that the diamond in plating, plating solution in nickel ion and abrasive material is fixed on metallic matrix together is started, after the completion of plating Complete upper sand process.Under the resilient support of elastic supporting member for supporting optical member, the both sides up and down of metallic matrix treat that surfacing can reach very Good electroplating effect, need not so overturn metallic matrix, need to only electroplate and once complete entirely upper sand process, improve production effect Rate.

Claims (8)

1. a kind of upper sand device of electroplating abrasion wheel, including base, it is characterised in that:Base is provided with elastic supporting member for supporting optical member, elasticity branch There is the annular support surface that the lower surface interval with metallic matrix is oppositely arranged in support member.
2. the upper sand device of electroplating abrasion wheel according to claim 1, it is characterised in that:The elastic supporting member for supporting optical member, which has, to be used for The plating solution passage passed through along the vertical direction with horizontal direction for plating solution.
3. the upper sand device of electroplating abrasion wheel according to claim 2, it is characterised in that:The elastic supporting member for supporting optical member is annular sea Stomata on silk floss, sponge constitutes the plating solution passage.
4. the upper sand device of the electroplating abrasion wheel according to claim 1-3 any one, it is characterised in that:In elasticity on base The periphery of support member is covered with tubular sand cover.
5. the upper sand device of electroplating abrasion wheel according to claim 4, it is characterised in that:Being provided with the inside of tubular sand cover is used to hide The non-sealing protection fixture for treating surfacing of lid metallic matrix, sealing protection fixture is included for close with the corresponding end face of metallic matrix Envelope coordinates, and the upper clamp and lower clamp snapped together respectively from metallic matrix two ends.
6. a kind of upper sand method using above-mentioned upper sand device, it is characterised in that:Sand method comprises the following steps on this:1)Fill out Sand, makes abrasive material be filled in the lower end of metallic matrix and treats between surfacing and the annular support surface of elastic supporting member for supporting optical member, and cover Metal Substrate Surfacing, elastic supporting member for supporting optical member elastic deformation and upward metal under the pressure effect of metallic matrix are treated in the outer peripheral face of body and upper end The diamond abrasive between surfacing and elastic supporting member for supporting optical member is treated in matrix lower end, make diamond abrasive be adjacent to metallic matrix lower end it is to be plated Face;2)Plating;Upper sand process is completed after plating.
7. upper sand method according to claim 6, it is characterised in that:It is to carry out in the plating solution during back-up sand.
8. upper sand method according to claim 6, it is characterised in that:Before upper sand, surfacing, which is beaten, to be treated to metallic matrix Mill.
CN201710267391.7A 2017-04-21 2017-04-21 A kind of sand device and method of electroplating abrasion wheel Active CN107088844B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109551385A (en) * 2018-11-06 2019-04-02 郑州磨料磨具磨削研究所有限公司 A kind of electroplating CBN grinding wheel and its manufacturing method for the crankshaft plunge grinding with undercut groove
CN112536737A (en) * 2020-12-10 2021-03-23 郑州磨料磨具磨削研究所有限公司 Device and method for rearranging, uniformly distributing and feeding abrasive materials of superhard material electroplating grinding wheel
CN112643546A (en) * 2020-12-25 2021-04-13 郑州磨料磨具磨削研究所有限公司 Electroplated diamond dressing roller for ceramic CBN grinding wheel and preparation method thereof

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CN1044832A (en) * 1990-02-26 1990-08-22 中国人民解放军装甲兵工程学院 Composite and diamond brush-coated grinding wheel goods, device and technology
US20100275522A1 (en) * 2009-05-01 2010-11-04 Shin-Etsu Chemical Co., Ltd. Method and jig assembly for manufacturing outer blade cutting wheel
CN102009391A (en) * 2009-09-04 2011-04-13 沈阳中科超硬磨具磨削研究所 Process for manufacturing high precise electroplating CBN (Cubic Boron Nitride) grinding wheel
CN202702080U (en) * 2012-07-24 2013-01-30 沈阳中科超硬磨具磨削研究所 Sand feeding fixture for electroplating grinding wheel for grinding screw rod
CN103388169A (en) * 2013-07-23 2013-11-13 苏州赛尔科技有限公司 Abrasive feeding method for electroplate grinding wheel
CN103921359A (en) * 2014-04-17 2014-07-16 江苏中博钻石科技有限公司 Sanding device
CN204111893U (en) * 2014-08-29 2015-01-21 郑州磨料磨具磨削研究所有限公司 For plating shield jig and the seal protection dish thereof of electroplating abrasion wheel
CN205241833U (en) * 2015-12-28 2016-05-18 郑州磨料磨具磨削研究所有限公司 Make last sand device of electroplating superhard materials emery wheel
CN205821486U (en) * 2016-07-25 2016-12-21 张家港市舜辰机械有限公司 A kind of agitating device in upper sand launder

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1044832A (en) * 1990-02-26 1990-08-22 中国人民解放军装甲兵工程学院 Composite and diamond brush-coated grinding wheel goods, device and technology
US20100275522A1 (en) * 2009-05-01 2010-11-04 Shin-Etsu Chemical Co., Ltd. Method and jig assembly for manufacturing outer blade cutting wheel
CN102009391A (en) * 2009-09-04 2011-04-13 沈阳中科超硬磨具磨削研究所 Process for manufacturing high precise electroplating CBN (Cubic Boron Nitride) grinding wheel
CN202702080U (en) * 2012-07-24 2013-01-30 沈阳中科超硬磨具磨削研究所 Sand feeding fixture for electroplating grinding wheel for grinding screw rod
CN103388169A (en) * 2013-07-23 2013-11-13 苏州赛尔科技有限公司 Abrasive feeding method for electroplate grinding wheel
CN103921359A (en) * 2014-04-17 2014-07-16 江苏中博钻石科技有限公司 Sanding device
CN204111893U (en) * 2014-08-29 2015-01-21 郑州磨料磨具磨削研究所有限公司 For plating shield jig and the seal protection dish thereof of electroplating abrasion wheel
CN205241833U (en) * 2015-12-28 2016-05-18 郑州磨料磨具磨削研究所有限公司 Make last sand device of electroplating superhard materials emery wheel
CN205821486U (en) * 2016-07-25 2016-12-21 张家港市舜辰机械有限公司 A kind of agitating device in upper sand launder

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109551385A (en) * 2018-11-06 2019-04-02 郑州磨料磨具磨削研究所有限公司 A kind of electroplating CBN grinding wheel and its manufacturing method for the crankshaft plunge grinding with undercut groove
CN109551385B (en) * 2018-11-06 2019-12-17 郑州磨料磨具磨削研究所有限公司 Electroplating CBN grinding wheel for crankshaft forming grinding with undercut and manufacturing method thereof
CN112536737A (en) * 2020-12-10 2021-03-23 郑州磨料磨具磨削研究所有限公司 Device and method for rearranging, uniformly distributing and feeding abrasive materials of superhard material electroplating grinding wheel
CN112536737B (en) * 2020-12-10 2022-03-04 郑州磨料磨具磨削研究所有限公司 Device and method for rearranging, uniformly distributing and feeding abrasive materials of superhard material electroplating grinding wheel
CN112643546A (en) * 2020-12-25 2021-04-13 郑州磨料磨具磨削研究所有限公司 Electroplated diamond dressing roller for ceramic CBN grinding wheel and preparation method thereof
CN112643546B (en) * 2020-12-25 2021-11-09 郑州磨料磨具磨削研究所有限公司 Electroplated diamond dressing roller for ceramic CBN grinding wheel and preparation method thereof

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