CN106956806A - A kind of spindle transferring system being used in spinning intelligent equipment - Google Patents
A kind of spindle transferring system being used in spinning intelligent equipment Download PDFInfo
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- CN106956806A CN106956806A CN201710219511.6A CN201710219511A CN106956806A CN 106956806 A CN106956806 A CN 106956806A CN 201710219511 A CN201710219511 A CN 201710219511A CN 106956806 A CN106956806 A CN 106956806A
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- spindle
- track
- temporary
- working area
- dolly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Paints Or Removers (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
The present invention relates to a kind of spindle transferring system being used in spinning intelligent equipment, spindle working area is arranged on beside serpentine track, and bagging area is arranged on serpentine track end section;One end of temporary track is connected with serpentine track, and the other end of temporary track is connected with working area;Spindle supplement dolly is provided with temporary track;Data processing centre is in the form of LAN and serpentine track, spindle working area, keeps in track, and spindle supplement dolly and bagging area are attached;Serpentine track is in " S " type spatial arrangement;Spindle working area fetches system and working area comprising spindle.The application can effectively utilize space in packaging process and artificial, pass through the setting in working area simultaneously, it can solve the problem that the temporary processing due to not fully stacked spindle, then the transport again of dolly is supplemented using spindle, carry out fully stacked packaging, avoid spindle not fully stacked without that can pack, next link can only be transported, increase flow package.
Description
Technical field
It it is a kind of be used in spinning intelligent equipment specifically the present invention relates to spinning technical field of intelligent equipment
Spindle transferring system.
Background technology
Chemical fibre industry is the important pillar industry of China, is also the important foreign exchange earning industry of China, our chemical fibre industries
The output value reaches more than 800,000,000,000 yuan, and critical role is occupied in national economy;During " 12 ", China's chemical fibre industry is persistently pushed away
Enter structural adjustment and industrial upgrading, industry entirety held stationary, sustainable development situation have established the basis of fiber power.
During " 13 ", vigorously implement innovation driving strategy, accelerate restructuring, carry forward vigorously chemical fiber industry from " made in China " to
The transition and upgrade of " Chinese intelligence is made ", lifting global resources configuration operation ability, be during " 13 " chemical fibre industry seize the opportunity,
Cope with challenges, build the inevitable choice of chemical fibre power.And the packaging of DTY spindles and logistics system are due to influence not only to product
Greatly, while having an effect on whole efficiency, therefore exploitation chemical fibre DTY spindles fully-automatic intelligent packs supporting logistics system for chemical fibre row
The lifting of industry whole competitiveness is significant.
At present, the development of polyester filament industry has been enter into supply-demand relationship releveling phase, storage production capacity and optimizes and revises phase and height
" three phases were superimposed the stage " of quality increment optimum development phase, industry is by domestic and international market demand deficiency, polyester filament industry itself
The factor influence such as production capacity inertia growth, into the new normality of low speed growth, intensified competition, the production capacity of part conventional products is deposited
In interim, structural surplus, the operation risk that production capacity surplus and market excessive competition are brought is increased;The capability of independent innovation
It is weak, lead the high value added product accounting of the market demand low, " fragmentation " of order and the contradiction of production scale increasingly show,
Produce Services Development delayed;In addition resource and environmental constraints are increasingly becoming tight, and the factor cost such as labour persistently rises
Restriction, Business survival and development are difficult, and the profit margin of polyester filament industry has a strong impact on the lasting health of industry 2% to 3%
Development.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of spindle being used in spinning intelligent equipment
Transferring system.
The purpose of the present invention is achieved through the following technical solutions:
A kind of spindle transferring system being used in spinning intelligent equipment, comprising serpentine track, rail is kept in spindle working area
Road, spindle supplement dolly, bagging area and data processing centre;Described spindle working area is arranged on beside serpentine track, packaging
Area is arranged on serpentine track end section;One end of temporary track is connected with serpentine track, keeps in the other end and the working area of track
It is connected;Spindle supplement dolly is provided with temporary track;Data processing centre is in the form of LAN and serpentine track, and spindle is temporary
Area is deposited, track is kept in, spindle supplement dolly and bagging area are attached;Serpentine track is in " S " type spatial arrangement;Spindle working area
System and working area are fetched comprising spindle, working area is made up of multiple separate temporary libraries, and each is independent temporary
There is unique locus to encode in storehouse, spindle is fetched system to independent temporary library by data processing centre's data command
Middle spindle carries out operation of taking away.
Guide rail is evenly distributed with described serpentine track, guide rail can be rotated automatically into cylinder, so as to drive
Spindle travels forward;
The setting of serpentine track improves the space efficiency utilization of factory building, while using can carry out the cylinder of spatial registration
The spinning of guide rail, drives the motion of spindle, and the spatial positional information that each spindle is moved is recorded in real time, improves
The accuracy and real-time of spindle information;Serpentine track is in "S" shape simultaneously, it is to avoid have at present in use " O " shape track, influence
Portion's space utilization, while serpentine can also play the purpose of shunting by external track, is easy to the transport and classification of spindle
With shunting operation.
Described spindle supplement dolly is moved back and forth on temporary track, and there is spindle supplement dolly locus to determine
Position and data access function, spatial movement can be carried out by data processing centre's data command and spindle are supplemented.
Spindle supplement dolly can be moved back and forth, and be easy to the transport of spindle, while utilizing the number of data center
According to analytic function, commander's spindle supplements the operation of dolly, enters the temporary processing of row information simultaneously for the spindle of transport, records yarn
The spatial positional information of ingot;The information record function of spindle supplement dolly in itself, also ensure that spindle transport with transporting simultaneously,
The utilization again of independent temporary library is also ensure that simultaneously, carries out again temporary.
Described spindle working area fetches system and working area comprising spindle, and described working area is by multiple separate
Temporary library is constituted, and there is each independent temporary library unique locus to encode;Data processing calculation can be passed through
Make spindle fetch system according to instruction spindle in independent temporary library is carried out to take away operation.
With independent temporary library, there is each temporary library unique locus to encode, and corresponding information has only
One property, during spindle is temporary, spindle information and the quality in temporary library can be recorded in real time, beneficial to the spindle of spindle dolly
Supplement;Handled by the data collection and analysis of data processing centre, commander's spindle is taken away system, the yarn existed in area of taking away
There is provided supplement transport to spindle dolly for ingot.
Described bagging area includes automatic stacking, packaging, laser printing system and automatic bag sheathing packaging system;Can be to yarn
Ingot carries out automatic stacking and packaging, and packaging spindle product progress product quality and information are recorded, and passes through calculating
The data line at machine center carries out data transmission and preserved.
Described automatic bag sheathing packaging system includes automatic packing device, information record carrier;Pass through automatic bag sheathing device
Vanning bagging is carried out to spindle product, and the information of product is collected by information record carrier, and is transferred to computer
Center, carries out data processing and collection;Spindle product is transported to warehousing system and preserved after automatic bag sheathing packaging system.
Described data processing centre controls the operation of whole system using microLAN, can be in whole system
The data of every sub- equipment and system are collected, record, judge, handle, preserve, monitored, at the same according to the operation of system with
When analysis processing result is provided.
It is most that spindle packaging is that chemical fiber factory is used as, and is also a recruitment the most cumbersome link, and with economic hair
Exhibition, the increase of recruitment cost, young labour is also not desired to carry out packaging process operation, production efficiency and production cost band to enterprise
Carry out immense pressure, therefore the automation and intelligentification of spindle process is also the transition for solving the overall industry of chemical fiber factory, " is changed by China
Fibre manufacture " is to the important step of " chemical fibre intelligence is made ";27 spindle instruments for using 3 × 3 × 3 at present simultaneously are packed,
But occur unavoidably in packaging process, spindle is discontented with, or the specification of spindle is different, it is difficult to fully stacked packaging is carried out, therefore is needed
Artificial and multiple package mouths are wanted to be packed, so that the problem of solving fully stacked, and the present invention uses and sets one before encapsulation
Whether individual spindle temporary library, reach that fully stacked spindle carries out analysis transport and temporary, pass through spindle before being packed to spindle
The moving handle of dolly is not up to fully stacked spindle and transports unique independent temporary library into working area, then utilizes data center
Processing, analysis judges whether reach fully stacked packaging by the spindle between spindle dolly and serpentine track next time, reach then
Without supplementing the transport of damming of dolly, not up to fully stacked packaging can be identical from temporary library additional mass by spindle dolly
Spindle, reach the purpose of fully stacked packaging;Solve at present because spindle is not due to fully stacked, and can not once pack, so as to increase
Plus flow package, improve the workload of packaging.
Operation principle:
After spindle enters system, enter from the entrance of serpentine track, by the rotation of the guide rail of serpentine track, drive yarn
Ingot is fed forward on snakelike guide rail, near the interface for reaching temporary track and serpentine track, and yarn supplements dolly to spindle
Information is read out and collected, if meeting terms of packing, and letting off spindle is fed forward it, is finally packed;When sentencing
Disconnected when being unsatisfactory for terms of packing, spindle supplements small handlebar spindle, transports on temporary track, passes through the information that spindle supplements dolly
Reading device, to the batch of spindle, quality, the data such as spindle number are read out, and corresponding working area is then transported again
Kept in, when spindle is conveyed again, near the interface that spindle reaches temporary track and serpentine track, spindle supplement is small
Car is moved near spindle again, and spindle information is read out, and the spindle information needed for packing instructions will be reached by obtaining spindle, so
Spindle supplement dolly, moves to working area to respective quality afterwards, and the spindle of number and batch is transported, and transports snakelike
Spindle on track is combined, and forms the combination spindle for meeting packing instructions, is then revolved again by the guide rail in serpentine track
Turn, the spindle of combination is fed forward to bagging area, realize that the packaging of spindle keeps in process.
Described serpentine track and spindle kept in and anticorrosive coat be respectively provided with track, and its preparation method is concretely comprised the following steps:
(1) preparation of anti-corrosive aids:
Using the method for ultrasonic disperse, graphene dispersion in phenyltrimethoxysila,e solution, graphite is prepared
Alkene dispersion liquid;Then add MTES and condensation reaction is hydrolyzed in catalyst, prepare anti-corrosive aids;
The each component and its mass percent of anti-corrosive aids be:
Wherein catalyst is the acid solution that pH is 2.6, wherein acid is phytic acid, the mixing of phosphoric acid and perfluoro caprylic acid composition
Solution;The mass ratio of wherein phytic acid, phosphoric acid and perfluoro caprylic acid is 1:1:7;
Contain phosphate groups in phytic acid, phosphoric acid, be able to can both be improved with other metal ions formation coupled ion
With the adhesive force of matrix, while be also used as couplant, other metal ions in coating are coupled, formed stable coupling from
Son, reduces the content of other active metallic ions, improves anticorrosion ability;, both can be with and perfluoro caprylic acid is as acid medium
Used as catalyst, while be also used as Action of Surfactant, reduce the application amount of surfactant, and in coating and
Play a part of levelling agent in auxiliary agent, surface levelling effect is improved, so as to improve the corrosion-resistant work of corrosion resistance especially steam
After being low-surface-energy reagent, film forming with, perfluoro caprylic acid, it is hydrophobic surface, both can be as antiwear assistant is improved, while may be used also
To reduce surface hydrophobicity oleophobic property, so as to improve the protective effect to matrix track, wear-corrosion resistance is improved;
During described hydrolytic condensation, hydrolysis temperature is 45~60 DEG C, and hydrolysis time is 45~60min, condensation temp
For 65~75 DEG C, condensation temp is 45~60min;
Graphene is the bidimensional crystal being closely made up of carbon atom hexatomic ring, the honeycomb lattice knot with repetition period property
Structure, it can be warped into zero dimension fullerene, be rolled into one-dimensional CNT or be piled into the graphite of three-dimensional, therefore people are also stone
Black alkene, which is regarded as, constitutes the secondary elementary cell for strangling alkene, CNT and graphite.Graphene has superpower conduction, thermal conductivity, with
And the mechanical property suitable with SWCN.Graphene has excellent physical preservation, and painting is filled into by graphene
In the hole and defect of material, prevent and delay corrosive medium to immerse matrix, the physical isolation effect of enhancing coating.While graphene
Lamellar structure, be layering in coating, form fine and close physical isolation layer, corrosive medium be difficult by this layer it is fine and close every
Exhausted layer, serves physical isolation effect.And the contact angle of graphene and water is very big, the wellability to water is poor, and water proofing property is prevented
Hydrone enters matrix surface by coating, reduces surface corrosion.Graphene has chemical preservation (electrochemical protection) simultaneously
Performance, it can play a part of electrochemical protection, improve the anticorrosion effect of material;But it is due to that graphene is former with carbon
Son carries out the carbon material of dense arrangement, originally as low-surface-energy material, is difficult to combine with other solvents on this body structure, therefore
There is difficulties in dispersion, the difficulties in dispersion especially in application;The application utilizes the conjugation of the hexatomic ring carbon structure of graphene in itself
Effect, using phenyltrimethoxysila,e as dispersion solvent, using the conjugation of phenyl ring, passes through hexatomic ring on phenyl and graphene
The conjugation of carbon structure, realizes the conjugation power to graphene, reaches the purpose of dispersed graphite alkene, and utilize phenyl three
The reactable of methoxy silane, so as to reach the scattered and uniform utilization in coating matrix of graphene.
2nd, the preparation of anticorrosive paint:
Using MTMS, zirconia sol, alcoholic solvent, anti-corrosive aids, function of surface auxiliary agent as raw material, pass through
First step MTMS and the hydrolysis contracting that sol-gel is carried out in function of surface auxiliary agent and zirconia sol solution
Reaction is closed, the presoma of wear-resisting corrosion-resisting coating is prepared, alcoholic solvent and anti-corrosive aids are then added in presoma, is carried out
Slaking reaction, prepares anticorrosive paint;Wherein,
Mass fraction of the trimethoxy silane in anticorrosive paint is 48%;
Mass fraction of the zirconia sol in anticorrosive paint is 12%;
Mass fraction of the alcoholic solvent in anticorrosive paint is 20%;
Mass fraction of the anti-corrosive aids in anticorrosive paint is 15%;
Mass fraction of the function of surface auxiliary agent in anticorrosive paint is 5%;
Described function of surface auxiliary agent using perfluoro caprylic acid and glycidoxy-propyltrimethoxy silane as raw material, 120~
135 DEG C, esterification is carried out, wherein the mol ratio for controlling perfluoro caprylic acid and glycidoxy-propyltrimethoxy silane is 1:0.5,
Reaction time of esterification is 45~60min;
Zirconia sol surface has substantial amounts of activity hydroxy, can be reacted with the material such as silicone hydroxyl, simultaneous oxidation
Zirconium colloidal sol has high rigidity, wear-resisting characteristic, therefore is added in coating composition, it is possible to increase the corrosion-resistant and wear-resisting spy of coating
Property, so as to improve the wear-resisting and corrosion resistance to matrix;
In the hydrolysis-condensation reaction of described sol-gel, reaction temperature be 45~50 DEG C, the reaction time be 45~
60min。
Described slaking reaction is that reaction temperature is 45~60 DEG C, and the reaction time is 90~120min.
Perfluoro caprylic acid has excellent low-surface-energy characteristic, and its carboxylic acid structure can be with glycidoxypropyl trimethoxy
Silane reaction generates the siloxane structure of low-surface-energy, improves the hydrophobic performance of function of surface auxiliary agent, and remains siloxanes
The reactable of structure, improves its hydrophobic lasting using the trimethoxy silane structure of glycidoxy-propyltrimethoxy silane
And reactable;And unnecessary perfluoro caprylic acid is also used as acid structure in table energy function additive, is used as sol-gel
The catalyst of hydrolysis-condensation reaction, so as to improve the content and persistence containing fluorine structure in system, it is to avoid conventional is fluorine-containing
Processing is poor to matrix protectiveness, causes anticorrosive wear-resistant poor, and especially fluorine material is soft material, is worn no resistance, and
Avoid fluorine material and often pore space structure occur in shear history in itself, therefore to the corrosion-resistant of steam;And apply for profit
Reflected with fluorine material and silicone compositions, realize on the basis of fluorine material addition, realize the fixation of fluorine material, carry
The hydrophobic property on high surface, and the low-surface-energy characteristic of fluorine material in itself, make filmogen surface smooth, further lifting
The anti-wear performance on surface.
The zirconium oxide particle diameter of described zirconia sol is 50~60nm, and zirconium oxide mass fraction is 20 in zirconia sol
~25%, described zirconia sol pH is 4~5;
Described alcoholic solvent is ethanol, isopropanol, the volume of the mixed solvent of n-butanol, preferably ethanol and isopropanol
Than for 1:1.
3rd, the preparation of corrosion-resistant serpentine track and temporary track
The steps such as pickling, alkali cleaning, water cleaning and drying first are carried out to the rail workpiece of serpentine track and temporary track, then
Rail workpiece is placed under the conditions of 60 DEG C and preheats 10min, then using the technique of surface spraying, one layer of spraying is prevented on rail workpiece
Rotten coating, 30min is then dried under the conditions of 180~220 DEG C and prepares serpentine track with anti-corrosion function and temporarily
Deposit track.
Compared with prior art, the positive effect of the present invention is:
The application can effectively utilize space in packaging process and artificial, while by the setting in working area, can
Solve, due to the temporary processing of not fully stacked spindle, the transport again of dolly then to be supplemented using spindle, fully stacked packaging is carried out, keeps away
Exempt from spindle not fully stacked without that can pack, next link can only be transported, increase flow package;This patent has been complied with currently simultaneously
China various regions also provide a typical case to industry to a certain extent with the industrial transformation upgrading trend of " machine substitute human labor " for handgrip
Demonstration." machine substitute human labor " will make the advanced equipment Technology of company, modern management technology and with Dynamic matrix control and optimisation technique
It is combined for the information technology of representative, regard the production process control of enterprise, optimization, operation, planning and management as an entirety
It is controlled with management there is provided total solution, to realize optimization operation, optimal control and the optimum management of enterprise, so that
Enterprise core competitiveness.
Patent efficiently solves that intensive enterprises using the labor, low production efficiency, product quality stability is poor, Workshop Production Management water
The bottleneck problem of flat low restriction China chemical fiber factory sustainable development, has broken foreign vendor in the high-end manufacture dress of China's chemical fibre
The monopoly position in standby field, equipment innovation and transition and upgrade to China's chemical fibre industry serve positive demonstration and lead work
With.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Mark in accompanying drawing for:1 is serpentine track, and 2 be spindle working area, and 3 be temporary track, and 4 be that spindle supplements dolly,
5 be bagging area.
Embodiment
A kind of embodiment for the spindle transferring system being used in spinning intelligent equipment of the present invention presented below.
Embodiment 1
Accompanying drawing 1 is referred to, a kind of spindle transferring system being used in spinning intelligent equipment includes serpentine track 1, spindle
Working area 2, keeps in track 3, spindle supplement dolly 4, bagging area 5 and data processing centre;Described spindle working area is arranged on
Beside serpentine track, bagging area is arranged on serpentine track end section;One end of temporary track is connected with serpentine track, keeps in track
The other end be connected with working area;Spindle supplement dolly is provided with temporary track;Data processing centre is in the form of LAN
With serpentine track, track is kept in spindle working area, and spindle supplement dolly and bagging area are attached;Serpentine track is empty in " S " type
Between arrange;Spindle working area fetches system and working area comprising spindle, and working area is made up of multiple separate temporary libraries, and
There is each independent temporary library unique locus to encode, and fetches spindle by data processing centre's data command and is
System carries out operation of taking away to spindle in independent temporary library.
Guide rail is evenly distributed with described serpentine track, guide rail can be rotated automatically into cylinder, so as to drive
Spindle travels forward.
The setting of serpentine track improves the space efficiency utilization of factory building, while using can carry out the cylinder of spatial registration
The spinning of guide rail, drives the motion of spindle, and the spatial positional information that each spindle is moved is recorded in real time, improves
The accuracy and real-time of spindle information;Serpentine track is in "S" shape simultaneously, it is to avoid have at present in use " O " shape track, influence
Portion's space utilization, while serpentine can also play the purpose of shunting by external track, is easy to the transport and classification of spindle
With shunting operation.
Described spindle supplement dolly is moved back and forth on temporary track, and there is spindle supplement dolly locus to determine
Position and data access function, spatial movement can be carried out by data processing centre's data command and spindle are supplemented.
Spindle supplement dolly can be moved back and forth, and be easy to the transport of spindle, while utilizing the number of data center
According to analytic function, commander's spindle supplements the operation of dolly, enters the temporary processing of row information simultaneously for the spindle of transport, records yarn
The spatial positional information of ingot;The information record function of spindle supplement dolly in itself, also ensure that spindle transport with transporting simultaneously,
The utilization again of independent temporary library is also ensure that simultaneously, carries out again temporary;
Described spindle working area fetches system and working area comprising spindle, and described working area is by multiple separate
Temporary library is constituted, and there is each independent temporary library unique locus to encode;Data processing calculation can be passed through
Make spindle fetch system according to instruction spindle in independent temporary library is carried out to take away operation.
With independent temporary library, there is each temporary library unique locus to encode, and corresponding information has only
One property, during spindle is temporary, spindle information and the quality in temporary library can be recorded in real time, beneficial to the spindle of spindle dolly
Supplement;Handled by the data collection and analysis of data processing centre, commander's spindle is taken away system, the yarn existed in area of taking away
There is provided supplement transport to spindle dolly for ingot.
Described bagging area includes automatic stacking, packaging, laser printing system and automatic bag sheathing packaging system;Can be to yarn
Ingot carries out automatic stacking and packaging, and packaging spindle product progress product quality and information are recorded, and passes through calculating
The data line at machine center carries out data transmission and preserved.
Described automatic bag sheathing packaging system includes automatic packing device, information record carrier;Pass through automatic bag sheathing device
Vanning bagging is carried out to spindle product, and the information of product is collected by information record carrier, and is transferred to computer
Center, carries out data processing and collection;Spindle product is transported to warehousing system and preserved after automatic bag sheathing packaging system.
Described data processing centre controls the operation of whole system using microLAN, can be in whole system
The data of every sub- equipment and system are collected, record, judge, handle, preserve, monitored, at the same according to the operation of system with
When analysis processing result is provided.
Operation principle:
After spindle enters system, enter from the entrance of serpentine track, by the rotation of the guide rail of serpentine track, drive yarn
Ingot is fed forward on snakelike guide rail, near the interface for reaching temporary track and serpentine track, and yarn supplements dolly to spindle
Information is read out and collected, if meeting terms of packing, and letting off spindle is fed forward it, is finally packed;When sentencing
Disconnected when being unsatisfactory for terms of packing, spindle supplements small handlebar spindle, transports on temporary track, passes through the information that spindle supplements dolly
Reading device, to the batch of spindle, quality, the data such as spindle number are read out, and corresponding working area is then transported again
Kept in, when spindle is conveyed again, near the interface that spindle reaches temporary track and serpentine track, spindle supplement is small
Car is moved near spindle again, and spindle information is read out, and the spindle information needed for packing instructions will be reached by obtaining spindle, so
Spindle supplement dolly, moves to working area to respective quality afterwards, and the spindle of number and batch is transported, and transports snakelike
Spindle on track is combined, and forms the combination spindle for meeting packing instructions, is then revolved again by the guide rail in serpentine track
Turn, the spindle of combination is fed forward to bagging area, realize that the packaging of spindle keeps in process.
Described serpentine track and spindle kept in and anticorrosive coat be respectively provided with track, and its preparation method is concretely comprised the following steps:
(1) preparation of anti-corrosive aids:
Using the method for ultrasonic disperse, graphene dispersion in phenyltrimethoxysila,e solution, graphite is prepared
Alkene dispersion liquid;Then add MTES and condensation reaction is hydrolyzed in catalyst, prepare anti-corrosive aids;
The each component and its mass percent of anti-corrosive aids be:
Wherein catalyst is the acid solution that pH is 2.6, wherein acid is phytic acid, the mixing of phosphoric acid and perfluoro caprylic acid composition
Solution;The mass ratio of wherein phytic acid, phosphoric acid and perfluoro caprylic acid is 1:1:7;
During described hydrolytic condensation, hydrolysis temperature is 45~60 DEG C, and hydrolysis time is 45~60min, condensation temp
For 65~75 DEG C, condensation temp is 45~60min;
2nd, the preparation of anticorrosive paint:
Using MTMS, zirconia sol, alcoholic solvent, anti-corrosive aids, function of surface auxiliary agent as raw material, pass through
First step MTMS and the hydrolysis contracting that sol-gel is carried out in function of surface auxiliary agent and zirconia sol solution
Reaction is closed, the presoma of wear-resisting corrosion-resisting coating is prepared, alcoholic solvent and anti-corrosive aids are then added in presoma, is carried out
Slaking reaction, prepares anticorrosive paint;Wherein,
Mass fraction of the trimethoxy silane in anticorrosive paint is 48%;
Mass fraction of the zirconia sol in anticorrosive paint is 12%;
Mass fraction of the alcoholic solvent in anticorrosive paint is 20%;
Mass fraction of the anti-corrosive aids in anticorrosive paint is 15%;
Mass fraction of the function of surface auxiliary agent in anticorrosive paint is 5%;
Described function of surface auxiliary agent using perfluoro caprylic acid and glycidoxy-propyltrimethoxy silane as raw material, 120~
135 DEG C, esterification is carried out, wherein the mol ratio for controlling perfluoro caprylic acid and glycidoxy-propyltrimethoxy silane is 1:0.5,
Reaction time of esterification is 45~60min.
In the hydrolysis-condensation reaction of described sol-gel, reaction temperature be 45~50 DEG C, the reaction time be 45~
60min。
Described slaking reaction is that reaction temperature is 45~60 DEG C, and the reaction time is 90~120min.
The zirconium oxide particle diameter of described zirconia sol is 50~60nm, and zirconium oxide mass fraction is in zirconia sol
22%, described zirconia sol pH is 4~5.
Described alcoholic solvent is ethanol, isopropanol, the volume of the mixed solvent of n-butanol, preferably ethanol and isopropanol
Than for 1:1.
3rd, the preparation of corrosion-resistant serpentine track and temporary track
The steps such as pickling, alkali cleaning, water cleaning and drying first are carried out to the rail workpiece of serpentine track and temporary track, then
Rail workpiece is placed under the conditions of 60 DEG C and preheats 10min, then using the technique of surface spraying, one layer of spraying is prevented on rail workpiece
Rotten coating, 30min is then dried under the conditions of 180~220 DEG C and prepares serpentine track with anti-corrosion function and temporarily
Deposit track.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
Member, without departing from the inventive concept of the premise, can also make some improvements and modifications, these improvements and modifications also should be regarded as
In protection scope of the present invention.
Claims (7)
1. a kind of spindle transferring system being used in spinning intelligent equipment, it is characterised in that it includes serpentine track, spindle is temporary
Area is deposited, track, spindle supplement dolly, bagging area and data processing centre is kept in;Described spindle working area is arranged on snakelike rail
Beside road, bagging area is arranged on serpentine track end section;One end of temporary track is connected with serpentine track, keeps in the another of track
End is connected with working area;Spindle supplement dolly is provided with temporary track;Data processing centre in the form of LAN with it is snakelike
Track is kept in track, spindle working area, and spindle supplement dolly and bagging area are attached;Serpentine track is arranged in " S " type space
Cloth;Spindle working area fetches system and working area comprising spindle, and working area is made up of multiple separate temporary libraries, and each
There is individual independent temporary library unique locus to encode, and spindle is fetched system pair by data processing centre's data command
Spindle carries out operation of taking away in independent temporary library.
2. a kind of spindle transferring system being used in spinning intelligent equipment as claimed in claim 1, it is characterised in that described
Serpentine track on be evenly distributed with guide rail, guide rail is rotated automatically into cylinder, so as to drive spindle to travel forward.
3. a kind of spindle transferring system being used in spinning intelligent equipment as claimed in claim 1, it is characterised in that described
Spindle supplement dolly moved back and forth on temporary track, spindle supplement dolly has locus positioning and data access
Function, carries out spatial movement by data processing centre's data command and spindle is supplemented.
4. a kind of spindle transferring system being used in spinning intelligent equipment as claimed in claim 1, it is characterised in that described
Bagging area include automatic stacking, packaging, laser printing system and automatic bag sheathing packaging system;Automatic Code can be carried out to spindle
Pile and packaging, and packaging spindle product progress product quality and information are recorded, and the data for passing through computer center
Transmission line carries out data transmission and preserved.
5. a kind of spindle transferring system for spinning equipment in intelligent as claimed in claim 1, it is characterised in that described
Automatic bag sheathing packaging system include automatic packing device, information record carrier;Spindle product is entered by automatic bag sheathing device
Luggage box bag, and the information of product is collected by information record carrier, and computer center is transferred to, carry out data
Processing and collection;Spindle product is transported to warehousing system and preserved after automatic bag sheathing packaging system.
6. a kind of spindle transferring system being used in spinning intelligent equipment as claimed in claim 1, it is characterised in that described
Data processing centre the operation of whole system is controlled using microLAN, can to every sub- equipment in whole system and
The data of system are collected, record, judge, handle, preserve, monitored, while being provided at any time at analysis according to the operation of system
Manage result.
7. a kind of spindle transferring system being used in spinning intelligent equipment as claimed in claim 1, it is characterised in that described
Serpentine track and spindle to keep in and be respectively provided with anticorrosive coat on track, its preparation method is concretely comprised the following steps:
(1) preparation of anti-corrosive aids:
Using the method for ultrasonic disperse, graphene dispersion in phenyltrimethoxysila,e solution, graphene point is prepared
Dispersion liquid;Then add MTES and condensation reaction is hydrolyzed in catalyst, prepare anti-corrosive aids;
2nd, the preparation of anticorrosive paint:
With MTMS, zirconia sol, alcoholic solvent, anti-corrosive aids, function of surface auxiliary agent is raw material, by methyl three
Methoxy silane and the hydrolysis-condensation reaction that sol-gel is carried out in function of surface auxiliary agent and zirconia sol solution, are prepared
The presoma of wear-resisting corrosion-resisting coating is obtained, alcoholic solvent and anti-corrosive aids are then added in the presoma prepared, is carried out
Slaking reaction, prepares anticorrosive paint;Wherein, mass fraction of the trimethoxy silane in anticorrosive paint is 48%;Oxidation
Mass fraction of the zirconium colloidal sol in anticorrosive paint is 12%;Mass fraction of the alcoholic solvent in anticorrosive paint is 20%;Anti-corrosion is helped
Mass fraction of the agent in anticorrosive paint is 15%;Mass fraction of the function of surface auxiliary agent in anticorrosive paint is 5%;Surface work
Energy auxiliary agent is using perfluoro caprylic acid and glycidoxy-propyltrimethoxy silane as raw material, at 120~135 DEG C, carries out esterification, entirely
The mol ratio of fluorine octanoic acid and glycidoxy-propyltrimethoxy silane is 1:0.5, reaction time of esterification is 45~60min;
3rd, the preparation of corrosion-resistant serpentine track and temporary track
The steps such as pickling, alkali cleaning, water cleaning and drying first are carried out to the rail workpiece of serpentine track and temporary track, then steel
Rail workpiece preheats 10min under the conditions of being placed on 60 DEG C, then using the technique of surface spraying, one layer of anti-corrosion painting is sprayed on rail workpiece
Material, 30min is then dried under the conditions of 180~220 DEG C and prepares serpentine track and temporary rail with anti-corrosion function
Road.
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