CN106751829A - 一种聚苯硫醚流延膜及其制备方法 - Google Patents
一种聚苯硫醚流延膜及其制备方法 Download PDFInfo
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Abstract
本发明公开了一种聚苯硫醚流延膜及其制备方法。由如下重量份数的原料制成:聚苯硫醚树脂70‑90份,硅石灰2‑3份,聚氨酯丙烯酸酯1‑2份,增塑剂1‑2份,导热剂3‑4份,抗静电剂1‑2份,增韧剂1‑2份。采用本发明的方法制备的聚苯硫醚流延膜具有优异的耐热性、热尺寸稳定性、热成型性及韧性,可应用于航空器,船舶制造,车辆,机械制造等领域。本发明的聚苯硫醚流延膜制造过程中,熔融温度低,降低了制造设备的要求,节约了能源。
Description
技术领域
本发明涉及一种聚苯硫醚流延膜的制备方法,特别涉及一种聚苯硫醚流延膜及其制备方法。
背景技术
聚苯硫醚英文简写为PPS,是分子主链中带有苯硫基的热塑性树脂,聚苯硫醚是一种结晶性的聚合物。PPS是一种综合性能优异的特种工程塑料,具有优良的耐高温、耐腐蚀、耐辐射、阻燃、均衡的物理机械性能和极好的尺寸稳定性以及优良的电性能等特点,被广泛用作结构性高分子材料,通过填充、改性后广泛用作特种工程塑料。同时,还可制成各种功能性的薄膜、涂层和复合材料,在电子电器、航空航天、汽车运输等领域获得成功应用。自聚苯硫醚实现产业化以来,已经开发了PPS涂料、PPS工程塑料、PPS纤维及其集尘滤袋等众多的品种,并在相关领域得到了广泛应用,取得了良好的经济效益、社会效益和环境效益。
PPS薄膜可分为流延膜和双拉膜,其用途是有差别的,国内目前均不能生产。流延膜主要用于制造先进复合材料,现有用户为航空器、船舶制造部门,价格便宜后可以用于车辆、机械制造领域,由于PPS薄膜的制造需要高品质的PPS树脂,国内未能实现该薄膜制造的重要原因之一就是PPS树脂不能完全达到制造薄膜的要求。
发明内容
本发明的目的在于提供一种聚苯硫醚流延膜及其制备方法。
一种聚苯硫醚流延膜由如下重量份数的原料制成:聚苯硫醚树脂70-90份,硅石灰2-3份,聚氨酯丙烯酸酯1-2份,增塑剂1-2份,导热剂3-4份,抗静电剂1-2份,增韧剂1-2份。
所述增塑剂为邻苯二甲酸二乙酯、甲基丙烯酸甲酯、邻苯二甲酸二辛酯的一种或一种以上。
所述导热剂为甲基苯并三氮唑,三乙醇胺,三聚磷酸钠,氮化硼,聚醚,硅藻土中的一种或一种以上。
所述抗静电剂为二烯丙基二烷基铵、乙氧基化烷基胺、聚乙二醇环氧甘油醚的一种或一种以上。
所述增韧剂为聚丙烯纤维,季戊四醇硬脂酸酯,甲基丙烯酸甲酯一丁二烯一苯乙烯共聚物,醋酸乙烯,二乙基羟胺中的一种或一种以上。
一种聚苯硫醚流延膜的制备方法,按照如下步骤进行:
(1)挤出机挤出 挤出机螺杆直径65mm,L/D=32,螺杆挤出塑化原料时的工作背压范围为0.1-0.15Mpa,机筒前加100-150目过滤网3层,薄膜机筒塑化原料温度是190-230℃、240-260℃、260-270℃;
(2)T型口模流延 原料温度230-237℃,T型口模温度(共2m宽)均为265-275℃,使用R射线测厚仪自动测厚显示记录并反馈到T型口模上的热膨胀螺丝上,从而自动调控T型口模间隙;
(3)冷却辊冷却 1#冷却辊使用自来水经冷却器热交换器冷却到0-2℃后进入,2#冷却器冷却水温为8-10℃;
(4)电晕处理;
(5)切废边,卷取。
与现有技术相比,本发明具有如下有益效果:采用本发明的方法制备的聚苯硫醚流延膜具有优异的耐热性、热尺寸稳定性、热成型性及韧性,可应用于航空器,船舶制造,车辆,机械制造等领域。本发明的聚苯硫醚流延膜制造过程中,熔融温度低,降低了制造设备的要求,节约了能源。
具体实施方式
下面对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。
实施例1
一种聚苯硫醚流延膜,由如下重量份数的原料制成:聚苯硫醚树脂70份,硅石灰2份,聚氨酯丙烯酸酯2份,邻苯二甲酸二乙酯1.5份,甲基苯并三氮唑3.5份,二烯丙基二烷基铵1.5份,聚丙烯纤维1.5份。
按照如下步骤进行:
(1)挤出机挤出 挤出机螺杆直径65mm,L/D=32,螺杆挤出塑化原料时的工作背压范围为0.1Mpa,机筒前加100目过滤网3层,薄膜机筒塑化原料温度是190℃、240℃、260℃;
(2)T型口模流延 原料温度230℃,T型口模温度(共2m宽)均为265℃,使用R射线测厚仪自动测厚显示记录并反馈到T型口模上的热膨胀螺丝上,从而自动调控T型口模间隙;
(3)冷却辊冷却 1#冷却辊使用自来水经冷却器热交换器冷却到0℃后进入,2#冷却器冷却水温为8℃;
(4)电晕处理;
(5)切废边,卷取。
本实施例制备的聚苯硫醚流延膜,250℃条件下的热收缩率为0.7%,表面粗糙度0.18um,横向断裂伸长率194%,纵向断裂伸长率200%。
实施例2
一种聚苯硫醚流延膜,由如下重量份数的原料制成:聚苯硫醚树脂80份,硅石灰2份,聚氨酯丙烯酸酯2份,甲基丙烯酸甲酯1.5份,三乙醇胺3.5份,乙氧基化烷基胺1.5份,季戊四醇硬脂酸酯1.5份。
按照如下步骤进行:
(1)挤出机挤出 挤出机螺杆直径65mm,L/D=32,螺杆挤出塑化原料时的工作背压范围为0.15Mpa,机筒前加100目过滤网3层,薄膜机筒塑化原料温度是200℃、240℃、270℃;
(2)T型口模流延 原料温度235℃,T型口模温度(共2m宽)均为265℃,使用R射线测厚仪自动测厚显示记录并反馈到T型口模上的热膨胀螺丝上,从而自动调控T型口模间隙;
(3)冷却辊冷却 1#冷却辊使用自来水经冷却器热交换器冷却到0℃后进入,2#冷却器冷却水温为9℃;
(4)电晕处理;
(5)切废边,卷取。
本实施例制备的聚苯硫醚流延膜,250℃条件下的热收缩率为0.7%,表面粗糙度0.21um,横向断裂伸长率182%,纵向断裂伸长率195%。
实施例3
一种聚苯硫醚流延膜,由如下重量份数的原料制成:聚苯硫醚树脂80份,硅石灰2份,聚氨酯丙烯酸酯2份,邻苯二甲酸二辛酯1.5份,三聚磷酸钠3.5份,聚乙二醇环氧甘油醚1份,甲基丙烯酸甲酯一丁二烯一苯乙烯共聚物1.5份。
按照如下步骤进行:
(1)挤出机挤出 挤出机螺杆直径65mm,L/D=32,螺杆挤出塑化原料时的工作背压范围为0.15Mpa,机筒前加100目过滤网3层,薄膜机筒塑化原料温度是200℃、250℃、270℃;
(2)T型口模流延 原料温度245℃,T型口模温度(共2m宽)均为275℃,使用R射线测厚仪自动测厚显示记录并反馈到T型口模上的热膨胀螺丝上,从而自动调控T型口模间隙;
(3)冷却辊冷却 1#冷却辊使用自来水经冷却器热交换器冷却到0℃后进入,2#冷却器冷却水温为9℃;
(4)电晕处理;
(5)切废边,卷取。本实施例制备的聚苯硫醚流延膜,250℃条件下的热收缩率为0.8%,表面粗糙度0.23um,横向断裂伸长率199%,纵向断裂伸长率199%。
实施例4
一种聚苯硫醚流延膜,由如下重量份数的原料制成:聚苯硫醚树脂85份,硅石灰3份,聚氨酯丙烯酸酯2份,甲基丙烯酸甲酯1.5份,三乙醇胺3.5份,乙氧基化烷基胺1.5份,季戊四醇硬脂酸酯1.5份。
按照如下步骤进行:
(1)挤出机挤出 挤出机螺杆直径65mm,L/D=32,螺杆挤出塑化原料时的工作背压范围为0.15Mpa,机筒前加100目过滤网3层,薄膜机筒塑化原料温度是200℃、240℃、270℃;
(2)T型口模流延 原料温度235℃,T型口模温度(共2m宽)均为265℃,使用R射线测厚仪自动测厚显示记录并反馈到T型口模上的热膨胀螺丝上,从而自动调控T型口模间隙;
(3)冷却辊冷却 1#冷却辊使用自来水经冷却器热交换器冷却到0℃后进入,2#冷却器冷却水温为10℃;
(4)电晕处理;
(5)切废边,卷取。本实施例制备的聚苯硫醚流延膜,250℃条件下的热收缩率为0.2%,表面粗糙度0.13um,横向断裂伸长率200%,纵向断裂伸长率230%。
实施例5
一种聚苯硫醚流延膜,由如下重量份数的原料制成:聚苯硫醚树脂75份,硅石灰3份,聚氨酯丙烯酸酯2份,甲基丙烯酸甲酯1.5份,三乙醇胺3.5份,乙氧基化烷基胺1.5份,季戊四醇硬脂酸酯1.5份。
按照如下步骤进行:
(1)挤出机挤出 挤出机螺杆直径65mm,L/D=32,螺杆挤出塑化原料时的工作背压范围为0.15Mpa,机筒前加100目过滤网3层,薄膜机筒塑化原料温度是200℃、240℃、270℃;
(2)T型口模流延 原料温度235℃,T型口模温度(共2m宽)均为265℃,使用R射线测厚仪自动测厚显示记录并反馈到T型口模上的热膨胀螺丝上,从而自动调控T型口模间隙;
(3)冷却辊冷却 1#冷却辊使用自来水经冷却器热交换器冷却到1℃后进入,2#冷却器冷却水温为8℃;
(4)电晕处理;
(5)切废边,卷取。本实施例制备的聚苯硫醚流延膜,250℃条件下的热收缩率为0.3%,表面粗糙度0.21um,横向断裂伸长率200%,纵向断裂伸长率220%。
以上公开的仅为本发明的几个具体实施例,但是,本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。
Claims (6)
1.一种聚苯硫醚流延膜,其特征在于,由如下重量份数的原料制成:聚苯硫醚树脂70-90份,硅石灰2-3份,聚氨酯丙烯酸酯1-2份,增塑剂1-2份,导热剂3-4份,抗静电剂1-2份,增韧剂1-2份。
2.根据权利要求1所述一种聚苯硫醚流延膜,其特征在于,所述增塑剂为邻苯二甲酸二乙酯、甲基丙烯酸甲酯、邻苯二甲酸二辛酯的一种或一种以上。
3.根据权利要求1所述一种聚苯硫醚流延膜,其特征在于,所述导热剂为甲基苯并三氮唑,三乙醇胺,三聚磷酸钠,氮化硼,聚醚,硅藻土中的一种或一种以上。
4.根据权利要求1所述一种聚苯硫醚流延膜,其特征在于,所述抗静电剂为二烯丙基二烷基铵、乙氧基化烷基胺、聚乙二醇环氧甘油醚的一种或一种以上。
5.根据权利要求1所述一种聚苯硫醚流延膜,其特征在于,所述增韧剂为聚丙烯纤维,季戊四醇硬脂酸酯,甲基丙烯酸甲酯一丁二烯一苯乙烯共聚物,醋酸乙烯,二乙基羟胺中的一种或一种以上。
6.权利要求1所述聚苯硫醚流延膜的制备方法,其特征在于,按照如下步骤进行:
(1)挤出机挤出 挤出机螺杆直径65mm,L/D=32,螺杆挤出原料时的工作背压范围为0.1-0.15Mpa,机筒前加100-150目过滤网3层,薄膜机筒塑化原料温度是190-230℃、240-260℃、260-270℃;
(2)T型口模流延 原料温度230-237℃,T型口模温度均为265-275℃,使用R射线测厚仪自动测厚显示记录并反馈到T型口模上的热膨胀螺丝上,从而自动调控T型口模间隙;
(3)冷却辊冷却 1#冷却辊使用自来水经冷却器热交换器冷却到0-2℃后进入,2#冷却器冷却水温为8-10℃;
(4)电晕处理;
(5)切废边,卷取。
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