CN106554424A - Recycled and combined with heat pump the method for realizing energy-conservation to being dried tail gas - Google Patents

Recycled and combined with heat pump the method for realizing energy-conservation to being dried tail gas Download PDF

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Publication number
CN106554424A
CN106554424A CN201610989532.1A CN201610989532A CN106554424A CN 106554424 A CN106554424 A CN 106554424A CN 201610989532 A CN201610989532 A CN 201610989532A CN 106554424 A CN106554424 A CN 106554424A
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China
Prior art keywords
tail gas
condenser
dried
starch
heat pump
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CN201610989532.1A
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CN106554424B (en
Inventor
佟毅
闫广飚
李义
孙本军
裴成利
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Jilin COFCO Bio Chemical Co Ltd
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Jilin COFCO Bio Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B30/00Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
    • C08B30/06Drying; Forming
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/52Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

The present invention relates to a kind of recycled and combined with heat pump the method for realizing energy-conservation to being dried tail gas, belong to cornstarch wet production field.Live steam enters pipe bundle drier, byproduct is dried, the tail gas produced after drying enters scrubbing tower, tail gas Jing blower fans one send tail gas into evaporation heating chamber one, the indirect steam of generation carries out pressurization into remaining evaporation heating chamber two through heat pump, the on-condensible gas of generation carries out condensate drainage into condenser, condenser is cooled down by cold medium recirculated water, cold medium Jing circulating pumps after condenser heat exchange squeeze into the preheater of Starch Drying System simultaneously, air-cooled rear cold medium is entering condenser, air after preheating is mixed with wet starch after heater, realize starch dry run.Advantage is by making full use of to primary energy, reaching energy-saving and emission-reduction, reduce production and consume, and then reduce production cost;Steam is saved, sulfur dioxide (SO2) emissions 40% are reduced.

Description

Recycled and combined with heat pump the method for realizing energy-conservation to being dried tail gas
Technical field
The invention belongs to cornstarch wet production field, refers in particular to the high temperature drying produced to byproduct production process The reuse method of tail gas.
Background technology
After being dried using pipe bundle drier during cornstarch wet production byproduct at present, high-temperature tail gas are direct Discharge, this partial tail gas calorific value are very high, and directly discharge causes very big energy waste, corn deep processing traditional drying, evaporator man Tail gas is dried using byproduct in skill directly to discharge, and corn steep liquor evaporation directly carries out heating evaporation with initial steam, starch is dried Hot blast is also to be directly heated using initial steam, and its weak point is:Excessive primary energy is consumed, the wasting of resources is processed into This height;It is dried tail gas sulphur dioxide content high, pollutes environment.
The content of the invention
The present invention provide it is a kind of recycled and combined with heat pump the method for realizing energy-conservation to being dried tail gas, to solve It is dried tail gas and directly discharges the excessive primary energy of consumption for causing, the wasting of resources, high processing costs, content of sulfur dioxide is high, make Into the problem of pollution environment.
The present invention is adopted the technical scheme that:Comprise the following steps:
(1)Live steam enters pipe bundle drier, and byproduct is dried, and the tail gas produced after being dried enters scrubbing tower, will Impurity in tail gas is washed away, while removing sulfur dioxide, detergent adopts weak lye,
(2)Tail gas Jing blower fans one after washing send tail gas into evaporation heating chamber one, are evaporated concentration, tail gas to dilute corn steep liquor Separation chamber one is entered in emptying, mixture,
(3)The indirect steam of generation is pressurizeed through heat pump, improves 20 ~ 25 degree, and the indirect steam of high heating value is steamed into remaining Heating chamber two is sent out, mixture enters separation chamber two,
(4)The on-condensible gas of generation carries out condensate drainage into condenser, and condenser is cooled down by cold medium recirculated water, together When cold medium Jing circulating pumps after condenser heat exchange squeeze into the preheater of Starch Drying System, air-cooled rear cold medium is being entered Enter condenser,
(5)Air after preheating is mixed with wet starch after heater, is siphoned away by blower fan, expansion drying, realizes that starch is dried Process.
It is an advantage of the invention that by making full use of to primary energy, reaching energy-saving and emission-reduction, reduce production and consume, enter And reduce production cost;Present invention saves steam, reduces 0.2 ton/ton starch of steam mono-consumption, sulfur dioxide (SO2) emissions 40% are reduced.
Description of the drawings
Fig. 1 is the flow chart of the present invention.
Specific embodiment
Comprise the following steps:
(1)Live steam enters pipe bundle drier 1, and byproduct is dried, and the tail gas produced after being dried enters scrubbing tower 2, Impurity in tail gas is washed away, while removing sulfur dioxide, detergent adopts weak lye,
(2)Tail gas Jing blower fans 1 after washing send tail gas into evaporation heating chamber 1, are evaporated concentration, tail to dilute corn steep liquor Gas is emptied, and mixture enters separation chamber 1,
(3)The indirect steam of generation carries out pressurization temperature raising through heat pump 6, improves 20 ~ 25 degree, and the indirect steam of high heating value enters which Remaining evaporation heating chamber 27, mixture enter separation chamber 28,
(4)The on-condensible gas of generation carries out condensate drainage into condenser 9, and condenser 9 is cooled down by cold medium recirculated water, Cold medium Jing circulating pumps 10 after condenser heat exchange squeeze into the preheater 11 of Starch Drying System, air-cooled rear cold Jie simultaneously Matter into condenser 9,
(5)Cold air after preheating is mixed with wet starch after heater 12, is siphoned away by blower fan 13, expansion drying, realizes forming sediment Powder dry run.
The byproduct of cornstarch wet production is dried using pipe bundle drier, and its mode of heating is to be passed through primary steam to enter Row tube bank temperature raising, temperature reach 150 ~ 180 degrees Celsius, and the byproduct after dehydration includes fiber, plumule, albumen powder, and moisture exists Between 55-60%, this partial material enters pipe bundle drier, and 80-100 degrees Celsius of generation of tail gas removes thing by washing Dust in material, sulfur dioxide gas etc., into the one of evaporation heating chamber of multi-effect evaporator, carry out adding to corn thin pulp Heat, the flash steam of generation is carrying out heat pump supercharging, then is passed through remaining evaporation oven heats evaporation, the final on-condensible gas for producing Into condenser, after the cold medium fluid heating of condenser, preheater is passed through, cold air heating is carried out, medium fluid is through wind Enter back into condenser to condense on-condensible gas after cold, and then form circulation;Cold air after preheating after heater with wet shallow lake Powder mixes, and is siphoned away by blower fan, expansion drying, realizes starch dry run.

Claims (1)

1. it is a kind of to be recycled and combined with heat pump the method for realizing energy-conservation to being dried tail gas, it is characterised in that including following Step:
(1)Live steam enters pipe bundle drier, and byproduct is dried, and the tail gas produced after being dried enters scrubbing tower, will Impurity in tail gas is washed away, while removing sulfur dioxide, detergent adopts weak lye,
(2)Tail gas Jing blower fans one after washing send tail gas into evaporation heating chamber one, are evaporated concentration, tail gas to dilute corn steep liquor Separation chamber one is entered in emptying, mixture,
(3)The indirect steam of generation is pressurizeed through heat pump, improves 20 ~ 25 degree, and the indirect steam of high heating value is steamed into remaining Heating chamber two is sent out, mixture enters separation chamber two,
(4)The on-condensible gas of generation carries out condensate drainage into condenser, and condenser is cooled down by cold medium recirculated water, together When cold medium Jing circulating pumps after condenser heat exchange squeeze into the preheater of Starch Drying System, air-cooled rear cold medium is being entered Enter condenser,
(5)Air after preheating is mixed with wet starch after heater, is siphoned away by blower fan, expansion drying, realizes that starch is dried Process.
CN201610989532.1A 2016-11-10 2016-11-10 Dry tail gas recycle and combine with heat pump to realize energy-efficient method Active CN106554424B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610989532.1A CN106554424B (en) 2016-11-10 2016-11-10 Dry tail gas recycle and combine with heat pump to realize energy-efficient method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610989532.1A CN106554424B (en) 2016-11-10 2016-11-10 Dry tail gas recycle and combine with heat pump to realize energy-efficient method

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CN106554424A true CN106554424A (en) 2017-04-05
CN106554424B CN106554424B (en) 2019-04-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108744922A (en) * 2018-07-03 2018-11-06 山东寿光巨能金玉米开发有限公司 A kind of tube bank waste heat exhaust gas treating method and dedicated unit applied to production of corn starch field
CN115141287A (en) * 2022-08-10 2022-10-04 迈安德集团有限公司 Method for preparing wheat starch and wheat gluten from posterior powder

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101097115A (en) * 2007-06-26 2008-01-02 山东泓洲化工机械有限公司 Dead steam reclaiming method and equipment thereof
CN101804262A (en) * 2009-12-31 2010-08-18 温州市天龙轻工设备有限公司 Triple effect seven-stroke falling film evaporator
CN203170030U (en) * 2012-12-28 2013-09-04 北京天达京丰技术开发有限公司 System for recycling steam and concentrated steam washing water of steam heat source drying machine for primary-effect evaporator

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101097115A (en) * 2007-06-26 2008-01-02 山东泓洲化工机械有限公司 Dead steam reclaiming method and equipment thereof
CN101804262A (en) * 2009-12-31 2010-08-18 温州市天龙轻工设备有限公司 Triple effect seven-stroke falling film evaporator
CN203170030U (en) * 2012-12-28 2013-09-04 北京天达京丰技术开发有限公司 System for recycling steam and concentrated steam washing water of steam heat source drying machine for primary-effect evaporator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108744922A (en) * 2018-07-03 2018-11-06 山东寿光巨能金玉米开发有限公司 A kind of tube bank waste heat exhaust gas treating method and dedicated unit applied to production of corn starch field
CN115141287A (en) * 2022-08-10 2022-10-04 迈安德集团有限公司 Method for preparing wheat starch and wheat gluten from posterior powder
CN115141287B (en) * 2022-08-10 2023-08-25 迈安德集团有限公司 Method for preparing wheat starch and wheat gluten from back-road flour

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