CN106276024A - Intelligent tire warehousing system and storage method - Google Patents
Intelligent tire warehousing system and storage method Download PDFInfo
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- CN106276024A CN106276024A CN201610789778.4A CN201610789778A CN106276024A CN 106276024 A CN106276024 A CN 106276024A CN 201610789778 A CN201610789778 A CN 201610789778A CN 106276024 A CN106276024 A CN 106276024A
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- tire
- stack
- heaping
- casing
- tire stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0273—Tires
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The present invention relates to a kind of intelligent tire warehousing system and storage method, including high-volume tire sorting system and small lot tire sorting system, described high-volume tire sorting system includes high-volume transmission system, stacking system, casing transportation system, tire stack intelligence un-heaping system and the loading system being sequentially connected with, and described small lot tire sorting system includes small lot transmission system, casing transportation system, tire stack intelligence un-heaping system and the loading system being sequentially connected with；Also including that information management system, tire and/or casing are provided with identification code, be at least provided with the barcode scanning device for identifying described identification code at tire stack intelligence un-heaping system, recognition result is fed back to information management system by described barcode scanning device.Tire sorting system and small lot tire sorting system can the most separately be carried out in high volume.Each systematic collaboration cooperation, it is achieved the intelligent reasonable management of the tire of different batches and kind.
Description
Technical field
The present invention relates to storage field, be specifically related to a kind of intelligent tire warehousing system and apply the storehouse of this warehousing system
Method for storing.
Background technology
Along with world industry strode into for 4.0 epoch, digitized workshop develops rapidly with intelligence manufacture.Automatization is in manufacturing industry
Application more and more important.At present, a lot of Corporation R & D tiered warehouse facilities, it is desirable to solving floor space big, storage efficiency is low
Problem.As: " tiered warehouse facility and storage method thereof " disclosed in the China of Patent No. CN105346911A applies for a patent uses many
Layer shelf, are walked in orbit by piler, it is achieved goods accesses；The Chinese utility model of Patent No. CN205045399U
Patent disclosed " a kind of automatic stereo warehousing system " uses High Level Rack, is accessed by lane stacker between adjacent shelf；Specially
The Chinese utility model patent disclosed " a kind of vertical storage system for tyre " that profit number is CN201660273U makes tire storage fill
Putting and be arranged in vertical, tire lifting device opposite end arranges damped type tyre lowering device, and tire relies on gravity along S-shaped rail
The single whereabouts of mark.Above-mentioned prior art there is problems in that 1) use multi-layered storage rack, the maintenance cost in cost and later stage is high；
2) reasonable management can not be carried out for the tire of difference batch and kind；3) manual operation is relied primarily on, it is impossible to systematized management
And intelligent management.Additionally, multiple flow processs of tire warehousing system, as sorting system, stacking system and un-heaping system all exist
Manpower is got involved too much, occupation area of equipment is big, the inferior problem of inefficiency.
Summary of the invention
The application to solve the technical problem that and to be to provide a kind of novel intelligent tire warehousing system, and this system can not only
The tire of difference batch and different cultivars is carried out Classification Management, and intelligent integrated management can also be carried out.The application also wants
The storage method applying this intellectuality tire warehousing system is provided.Meanwhile, the application also to improve and is applied to above-mentioned intelligent wheel
The tire sorting system of tire warehousing system and method for sorting, tire stack Handling device, tire stack un-heaping device and intellectuality
Tire stack un-heaping system.
Tire sorting system, including conveying main line and sorter, is provided with conveying branch line, institute at least side of conveying main line
State off-sorting station, Fang Xiang district and Yun Xiang district that conveying branch line includes setting gradually；Described conveying main line is provided with barcode scanning device with many
Individual pushing hands, tire is optionally pushed into off-sorting station accordingly by described pushing hands according to barcode scanning device feedack, described point
The tire of off-sorting station is captured case the piling putting into Fang Xiang district by the machine that picks；The conveyer belt that real case after piling is arranged along lower section moves
Dong Zhiyunxiang district exports, and empty van is moved to Fang Xiang district cover by Yun Xiang district.
Multiple tire can be retreated to the diverse location of off-sorting station by multiple pushing hands respectively that arrange on pipeline, it is achieved different
The sorting of kind.The tire of different cultivars is captured and puts into the casing of correspondence and directly carry out piling by sorter, it is not necessary to artificial
Piling and vanning.Fill the real case after stacking to move along the conveyer belt of lower section and automatically export to Yun Xiang district, it is not necessary to artificial
Carrying.The room that real case output Hou Fangxiang district is formed, by the automatic cover of the empty van of traffic zone, promotes sorting efficiency further.This
The tire sorting system simple in construction of application, automaticity is high, and manpower is got involved few, effectively improves sorting efficiency and production
Cost.
Further, described conveying main line is provided with recovery port, fail sorting or underproof product can reclaim from recovery port,
Prevent from stacking on conveying main line causing sorting to stop, it is ensured that sort efficiency normally.
Further, hydraulic control is passed through in described pushing hands.Can realize quickly promoting by the pushing hands of hydraulic control and power is strong.
Further, the both sides of described conveying main line are equipped with conveying branch line, and the Yun Xiang district of both sides forms U-shaped or square knot
Structure.Conveying branch line is set in the both sides of conveying main line, the kind of sorting and the efficiency of sorting can be promoted further.Make the fortune of both sides
Case district forms U-shaped or square structure and is equivalent to add the transporting direction of real case, and the cover making the output of real case and empty van is cleverer
Live.
Further, the height of the height≤off-sorting station of chest in described Fang Xiang district；Described pushing hands can be directly by off-sorting station
Tire pushes in the case in Fang Xiang district, and sorter can carry out piling to the tire in case.When the tire of certain specification of off-sorting station is too much
Time, pushing hands can directly push it in case, then by sorter piling in chest, is equivalent to add cushion space, protects
Card sorting is carried out in order efficiently.When the height of the height≤off-sorting station of chest, it is possible to decrease pushing hands pushes away resistance during tire.
Further, in described Fang Xiang district, conveyer belt below each chest is separate.So arrange and be easy to control respectively
The output of real case, prevents from not piling the casing output of stacking.
Further, described sorter includes mechanical gripper and bridge crane.Mechanical gripper can with horizontal and vertical movement,
Capturing tire by change internal diameter size inside tire, it is achieved be accurately positioned, jerk is anxious puts.Dolly on bridge crane
Can move along guide rail, increase the spatial dimension of mechanical gripper operation.Meanwhile, mechanical gripper can by tire in case piling or
Person cases.
Further, described Yun Xiang district is provided with ball turning platform.Ball turning platform can realize the motion in three directions, simultaneously
With chest lower conveyor belt compact siro spinning technology.Empty van navigates to the position of vacancy, changes direction by ball turning platform so that it is along
Conveyer belt moves to vacant locations, it is achieved supplementing of empty van, then ball turning platform recovers initial kinestate.
Apply the method for sorting of above-mentioned tire sorting system, comprise the following steps: S1, conveying main line will be known through barcode scanning device
Tire after not moves to the working range of pushing hands；S2, pushing hands according to barcode scanning device feedack optionally by tire
It is pushed into off-sorting station accordingly；S3, mechanical gripper under the drive of bridge crane by off-sorting station treat tire capture put into
The case in case district is interior and carries out piling；Or the tire of off-sorting station is pushed in the case in Fang Xiang district by pushing hands, then mechanical gripper is in case
Tire carry out piling；The conveyer belt that real case after S4, piling is arranged along lower section moves and exports to Yun Xiang district, at ball turning platform
Effect under, empty van is in change direction, Yun Xiang district mobile to Fang Xiang district cover.
Tire stack Handling device, including the gate-type frame that can move forward and backward, is connected across in gate-type frame and can move left and right
Hoisting apparatus be positioned at the clamp device below hoisting apparatus and picking-up device with hoisting apparatus is sequentially connected with；Described gripping
Device include connecting post and at least two can along connecting the curved surface mechanical gripper of post radial expansion, described curved surface mechanical gripper
Shape coordinates with inwall or the outer wall of tire stack；Described picking-up device includes that horizontal support platform and at least two can be propped up along level
Support platform center deployment or the level torr hands of contraction.
For being relatively large in diameter or higher tire, owing to quality is relatively big, if asking hands to be difficulty with bottom simple use
The carrying of tire stack, affects production efficiency.The application not only devises the picking-up device held up bottom tire stack, is additionally provided with folder
Take the clamp device of tire stack, prevent from being positioned at the tire generation sliding of a high position during holding up, it is ensured that tire in handling process
Buttress keeps and dimensionally stable.The tire buttress Handling device of the application is possible not only to light tyre buttress carrying, it is also possible to
Oversize tyre is carried, for the tire of different size, only need to regulate the size after level torr hands launches and curved surface
The telescopic level of mechanical gripper.The shape of curved surface mechanical gripper coordinates with the inwall of tire stack or outer wall, makes connecing of the two
Contacting surface is long-pending bigger, and the frictional resistance of generation is bigger, is possible not only to effectively prevent tyre skidding, it is also possible to share a part of tire stack
Gravity.
Further, being provided with connecting rod between described connection post and curved surface mechanical gripper, described connecting rod one end is along the axle connecting post
To motion, one end is connected with curved surface mechanical gripper and along the radial motion connecting post.Control curve mechanical gripper is carried out by connecting rod
Flexible, not only control flexibility ratio more preferable, and the size of clamp device can be reduced.Preferably make connecting rod and curved surface mechanical gripper
Dismountable connection, so can exchange the curved surface mechanical gripper for specification for for the tire stack of different size, so that curved surface
Contact area between mechanical gripper and tire stack is bigger, thus preferably grips tire stack.
Further, the height of the length >=tire stack of described curved surface mechanical gripper, so can make owning in tire stack
Tire is all clamped by curved surface mechanical gripper, prevents the tyre skidding of a high position.
Further, the lower end of described curved surface mechanical gripper and level torr hands are positioned at same level.So can make tire
All tire in buttress is all clamped by curved surface mechanical gripper, prevents the tyre skidding of low level.
Further, the quantity of described curved surface mechanical gripper is 3；Described connecting rod is triangular prism shaped.When tire stack three
When region is gripped by curved surface mechanical gripper, the stress of tire stack is evenly, more reliable in transportation.
Further, the face that coordinates with buttress of described curved surface mechanical gripper is provided with resistant layer.Described resistant layer can increase
Frictional force between curved surface mechanical gripper and tire, shares the tire stack gravity suffered by picking-up device further, postpones bottom
The service life of picking-up device.Further, described resistant layer is made up of rubber, now in transportation, and curved surface mechanical gripper
And the frictional force between tire stack reaches maximum.
Further, the quantity of described level torr hands is 3 and is mutually the angle of 120 °.The horizontal collection so arranged is not only
Shrink and launch flexibly, and while ensureing bigger support force, reducing the size of picking-up device.
Further, after described level torr hands launches, 1/2nd of its length >=tyre width.So can make level torr hands
And the contact area between the tire of bottom increases, and the stress of level torr hands is the least evenly, and service life is longer.Preferably make level
Hold in the palm dismountable between hands and horizontal support platform connection, so can exchange for for specification for the tire stack of different size
Level torr hands, so that the contact area between level torr hands and tire stack is bigger, thus preferably holds up tire stack.Described width
Refer to the internal diameter of tire and the difference of external diameter.
Tire stack un-heaping device, including approach table and runout table, sets between approach table and runout table successively
There is lowering or hoisting gear, be positioned at the flexible propulsion plant above lowering or hoisting gear；Described lowering or hoisting gear includes hoistable platform and controls lifting
The hydraulic means of lifting platform；Described flexible propulsion plant includes piston rod cylinder, limiting component and by piston rod cylinder control
Toward or away from limiting component motion flexible end face.First, tire stack is transported up to flexible end face by lowering or hoisting gear
In range of movement, under the effect of limiting component, be possible not only to accurately by tire stack transport to limiting component and flexible end face it
Between, it is also possible to prevent the tire generation sliding in tire stack in uphill process.Then telescopic end moves facing to limiting component, from
And the tire un-heaping above tire stack is got off, then be transported in follow-up link by runout table, there is high efficiency, low one-tenth
The features such as basis, simple-to-maintain, strong adaptability.
Further, the piston rod of described piston rod cylinder through being provided with sleeve and positive stop, one end of piston rod with
Flexible end face is fastenedly connected.The space that can be precisely controlled between flexible end face and limiting component by positive stop is big
Little, therefore the tire stack of sizes can be carried out un-heaping, range of application is wider.
Further, described piston rod cylinder has two piston rods.Solving of the flexible end face that double piston-rod cylinder controls
During buttress, stress is more uniformly distributed, and the most accurately the tire on tire stack upper strata can be pushed to runout table.
Further, described lowering or hoisting gear also includes base, the telescope support being located between base and hoistable platform, described liquid
Pressure device controls the flexible of telescope support.Further, described telescope support is X-shaped, and the inner side in opposite directions of described base and lifting are flat
The inner side in opposite directions of platform is provided with sliding rail, and the side of described telescope support rotates along base and hoistable platform, and side is along slip rail
Road slides.Using the hoistable platform of above-mentioned control principle, be not only simple in structure, floor space is little, and compression capability is strong.
Further, it is additionally provided with conveyer device between described flexible propulsion plant and runout table.Conveyer device is equivalent to increase
Add the cushion space between flexible propulsion plant and runout table, prevent the tire after un-heaping from piling up at runout table, impact
The efficiency of un-heaping.Further, described conveyer device is the belt conveyer belt that outfan is connected with runout table arrival end.
Further, between described flexible propulsion plant and conveyer device, it is additionally provided with height limiting device, the mesh so arranged
Be to ensure that independent for each tire un-heaping.
Tire stack intelligence un-heaping system, including the defeated case apparatus being sequentially connected with, the tire stack un-heaping of tire stack Handling device
Device；Described defeated case apparatus is provided with barcode scanning device；Described tire stack Handling device includes gate-type frame, the bridging that can move forward and backward
In gate-type frame and the gripping being positioned at below hoisting apparatus that is sequentially connected with hoisting apparatus of the hoisting apparatus that can move left and right
Device and picking-up device；Described clamp device includes connecting post and at least two can be along the curved surface machinery connecting post radial expansion
Handgrip, the described shape of curved surface mechanical gripper coordinates with the inwall of tire stack or outer wall；Described picking-up device includes horizontal support
Platform and at least two can be along the level torr handss of horizontal support platform center deployment or contraction；Described tire stack un-heaping device includes defeated
Enter roller-way and runout table, between approach table and runout table, be sequentially provided with lowering or hoisting gear, be positioned at above lowering or hoisting gear
Flexible propulsion plant；Described lowering or hoisting gear includes hoistable platform and controls the hydraulic means of hoistable platform lifting；Described stretching pushes away
Enter device include piston rod cylinder, limiting component and by piston rod cylinder control toward or away from limiting component move flexible
End face.
For being relatively large in diameter or higher tire, owing to quality is relatively big, if asking hands to be difficulty with bottom simple use
The carrying of tire stack, affects production efficiency.The application not only devises the picking-up device held up bottom tire stack, is additionally provided with folder
Take the clamp device of tire stack, prevent from being positioned at the tire generation sliding of a high position during holding up, it is ensured that tire in handling process
Buttress keeps and dimensionally stable.The tire stack Handling device of the application is possible not only to light tyre buttress carrying, it is also possible to greatly
Specification tyre is carried, and for the tire of different size, only need to regulate the size after level torr hands launches and curved surface machinery
The telescopic level of handgrip.The shape of curved surface mechanical gripper coordinates with the inwall of tire stack or outer wall, makes the contact surface of the two
Long-pending bigger, the frictional resistance of generation is bigger, is possible not only to effectively prevent tyre skidding, it is also possible to share the weight of a part of tire stack
Power.
Tire stack is transported up to the range of movement of flexible end face by lowering or hoisting gear, under the effect of limiting component, no
Only can accurately tire stack be transported between limiting component and flexible end face, it is also possible to prevent the tire in uphill process Parma
There is sliding.Then telescopic end moves facing to limiting component, thus the tire un-heaping above tire stack is got off, then by defeated
Go out roller-way to be transported on operation station, there is the features such as high efficiency, low cost, simple-to-maintain, strong adaptability.
Further, being provided with connecting rod between described connection post and curved surface mechanical gripper, described connecting rod is along one end along connecting post
Axially-movable, one end is connected with curved surface mechanical gripper and along the radial motion connecting post.Control curve mechanical gripping is carried out by connecting rod
Stretching of hands, not only controls flexibility ratio more preferable, and can reduce the size of clamp device.Preferably make connecting rod and curved surface mechanical gripping
The dismountable connection of hands, so can exchange the curved surface mechanical gripper for specification for for the tire stack of different size, so that bent
Contact area between face mechanical gripper and tire stack is bigger, thus preferably grips tire stack.
Further, the height of the length >=tire stack of described curved surface mechanical gripper, so can make owning in tire stack
Tire is all clamped by curved surface mechanical gripper, prevents the tyre skidding of a high position.
Further, the lower end of described curved surface mechanical gripper and level torr hands are positioned at same level.So can make tire
All tire in buttress is all clamped by curved surface mechanical gripper, prevents the tyre skidding of low level.
Further, the quantity of described curved surface mechanical gripper is 3；Described connecting rod is triangular prism shaped.When tire stack three
When region is gripped by curved surface mechanical gripper, the stress of tire stack is evenly, more reliable in transportation.
Further, the face that coordinates with tire of described curved surface mechanical gripper is provided with resistant layer.Described resistant layer can increase
Add the frictional force between curved surface mechanical gripper and tire stack, share the tire stack gravity suffered by picking-up device further, postpone
The service life of bottom picking-up device.Further, described resistant layer is made up of rubber, now in transportation, and curved surface machinery
Frictional force between handgrip and tire stack reaches maximum.
Further, the quantity of described level torr hands is 3 and is mutually the angle of 120 °.The horizontal collection so arranged is not only
Shrink and launch flexibly, and while ensureing bigger support force, reducing the size of picking-up device.
Further, after described level torr hands launches, 1/2nd of its length >=tyre width.So can make level torr hands
And the contact area between the tire of bottom increases, and the stress of level torr hands is the least evenly, and service life is longer.Preferably make level
Hold in the palm dismountable between hands and horizontal support platform connection, so can exchange for for specification for the tire stack of different size
Level torr hands, so that the contact area between level torr hands and tire stack is bigger, thus preferably holds up tire stack.Described width
Refer to the internal diameter of tire and the difference of external diameter.
Further, the piston rod of described piston rod cylinder through being provided with sleeve and positive stop, one end of piston rod with
Flexible end face is fastenedly connected.The space that can be precisely controlled between flexible end face and limiting component by positive stop is big
Little, therefore the tire stack of sizes can be carried out un-heaping, range of application is wider.
Further, described piston rod cylinder has two piston rods.Solving of the flexible end face that double piston-rod cylinder controls
During buttress, stress is more uniformly distributed, and the most accurately the tire on tire stack upper strata can be pushed to runout table.
Further, described lowering or hoisting gear also includes base, the telescope support being located between base and hoistable platform, described liquid
Pressure device controls the flexible of telescope support.Further, described support is X-shaped, inner side in opposite directions and the hoistable platform of described base
Inner side is provided with sliding rail in opposite directions, and the side of described support rotates along base and hoistable platform, slides along sliding rail in side.Adopt
With the hoistable platform of above-mentioned control principle, being not only simple in structure, floor space is little, and compression capability is strong.
Further, it is additionally provided with conveyer device between described flexible propulsion plant and runout table.Conveyer device is equivalent to increase
Add the cushion space between flexible propulsion plant and runout table, prevent the tire after un-heaping from piling up at runout table, impact
The efficiency of un-heaping.Further, described conveyer device is the belt conveyer belt that outfan is connected with runout table arrival end.
Further, between described flexible propulsion plant and conveyer device, it is additionally provided with height limiting device, the mesh so arranged
Be to ensure that independent for each tire un-heaping.
Intelligent tire warehousing system, including high-volume tire sorting system and small lot tire sorting system, described greatly
Tire sorting system includes that the high-volume being sequentially connected with transmits system, stacking system, casing transportation system, tire stack intelligence in batches
Un-heaping system and loading system, described small lot tire sorting system includes small lot transmission system, the casing fortune being sequentially connected with
Communication system, tire stack intelligence un-heaping system and loading system；Also include that information management system, tire and/or casing are provided with knowledge
Other code, is at least provided with the barcode scanning device for identifying described identification code, described barcode scanning device at tire stack intelligence un-heaping system
Recognition result is fed back to information management system.Quantity according to tire and kind, in high volume tire sorting system and small lot
Tire sorting system can carry out simultaneously or separately carry out.Set barcode scanning device can identify kind and the type of tire
Number, and the information that information management system integrated barcode scanning device gathers the operation of intelligentized control method correspondence system, each systematic collaboration
Cooperation, it is achieved the reasonable management of the tire of different batches and kind.
Further, described small lot transmission system is provided with screw transmission strap and tire sorting system, and the sorting of described tire is
Unite to capture the tire come from screw transmission strap transmission and put into casing and rick；Described small lot transportation system is additionally provided with secondary
Product recovery port.When the negligible amounts of tire, small lot tire sorting system can be used.Set recovery port is possible not only to back
Receive at small lot tire sorting system transmission and come tire, it is also possible to reclaim at high-volume tire sorting system transmission and
The tire come.Screw transmission strap utilizes the gravity of tire self to be transported to the working range of tire sorting system by tire,
Not only reduce power cost, and haulage time is short, improve the efficiency of storage.It is of course also possible to divide at small lot tire
Pick and barcode scanning device is set at system, it is achieved the classification of different cultivars tire is stored in a warehouse and promotes follow-up un-heaping efficiency.
Further, described high-volume transmission system is provided with screw transmission strap and slope conveyer belt, and described screw transmission strap will
The height reduction of tire is to the high order end of slope conveyer belt.Screw transmission strap and slope conveyer belt all utilize the gravity of tire self
Tire is transported to stacking system, not only reduces power cost, and haulage time is short, improve the efficiency of storage.
Further, described intelligent tire warehousing system includes n high-volume tire sorting system, and corresponding n large quantities of
Amount transmission system shares an entrance and porch is provided with barcode scanning device, wherein, n >=2.Multiple high-volume tire sorting systems are not
Only can promote storage efficiency further.Described n high-volume tire sorting system shares an entrance and porch is provided with and sweeps
Code device.By arranging barcode scanning device, the tire transmission of different cultivars and model to different stacking systems is carried out classification pipe
Reason, improves follow-up stacking efficiency and un-heaping efficiency to a great extent.
Further, adjacent slope conveyer belt is combined as double-layer slope conveyer belt, the high order end of each layer of slope conveyer belt
All being connected with screw transmission strap, the low order end of each layer of slope conveyer belt connects has the stacking system of correspondence, casing to transport system
System and tire stack intelligence un-heaping system.Use double-layer slope conveyer belt can save space further, promote the work of stacking system
Make efficiency.
Further, described stacking system includes tire stack bunching device, tire stack Handling device, and described tire stack stacking fills
Putting and ricked by tire, tire stack is put into casing by described tire stack Handling device.By tire stack bunching device by tire heap
Becoming piling management, can save occupation of land resource, tire stack Handling device is possible not only to tire stack is put into casing, it is also possible to will dress
The casing of full tire stack stacks, and saves further and takes up an area resource.
Further, also including positioner, described tire stack bunching device is arranged at above conveyer belt, according to positioner
Tire is picked up into buttress by feedack；After becoming buttress, described positioner feeds back information to tire stack Handling device, described takes turns
Tire buttress Handling device captures buttress and cases；So arrange and can make the formation of tire stack and carry more intelligent, the intervention of manpower
Less, production efficiency is higher.
Further, described tire stack intelligence un-heaping system includes tire stack Handling device and tire stack un-heaping device, described
Tire stack Handling device captures the buttress of different cultivars according to the instruction of information management system.Information management system is by loading system
Required tire information is sent to barcode scanning device, guarantees that tire stack Handling device just grabs according to the barcode scanning result of barcode scanning device
True tire.
Further, described casing transportation system uses crane transport cases.
Apply the storage method of above-mentioned intelligent tire warehousing system, including small lot storage method and high-volume storage side
Method, wherein, small lot storage method comprises the following steps: the tire sorting system in S1, small lot transportation system captures from spiral shell
The tire that rotation conveyer belt transmits and comes enters casing and ricks；S2, crane will be equipped with the casing of tire stack and move to tire stack
Intelligence un-heaping system；Tire stack Handling device at S3, tire stack intelligence un-heaping system capture different cultivars tire stack and by
Tire stack un-heaping device un-heaping；S4, the tire after un-heaping is carried out entrucking；Empty van is moved to tire to sort by S5, crane
System；Storage method comprises the following steps in high volume: the screw transmission strap in M1, in high volume transportation system is by the height reduction of tire
To the high order end of slope conveyer belt, then move to the low order end of slope conveyer belt；M2, according to positioner feedack,
Tire is ricked by tire stack bunching device, and tire stack Handling device captures buttress and puts into casing；M3, crane will be equipped with tire
The casing of buttress moves to tire stack intelligence un-heaping system；Tire stack Handling device at M4, tire stack intelligence un-heaping system captures
Pile up neatly and by tire stack un-heaping device un-heaping；M5, the tire after un-heaping is carried out entrucking；Empty van is moved to stacking by M6, crane
System；It is equipped with barcode scanning device, barcode scanning at high-volume transportation system, small lot transportation system, tire stack intelligence un-heaping system
Device scanning tire and/casing on identification code and recognition result is fed back to information management system, tire stack Handling device and
The instruction that tire sorting system is assigned according to information management system operates.
Accompanying drawing explanation
The structural representation of Fig. 1 position tire sorting system.
Fig. 2 is the structural representation of tire stack Handling device.
Fig. 3 is the structural representation dragging device in Fig. 2.
Fig. 4 is the structural representation of tire stack un-heaping device.
Fig. 5 is the structural representation of lowering or hoisting gear in Fig. 4.
Fig. 6 is the structural representation of intelligent tire stack un-heaping system.
Fig. 7 is the structural representation of intelligent tire warehousing system.
Fig. 8 is small lot transportation system and the structural representation of tire sorting system.
Fig. 9 is the structural representation of high-volume transportation system.
Detailed description of the invention
Tire sorting system 20 as shown in Figure 1, including conveying main line 21, sorter 26 and the both sides at conveying main line 21
The conveying branch line 22 arranged, every conveying branch line 22 includes off-sorting station 23, the district 25 of Fang Xiang district 24 and Yun Xiang set gradually；Described
Conveying main line 21 is provided with the pushing hands 210 of barcode scanning device 7 and multiple hydraulic control, and described pushing hands 210 is fed back according to barcode scanning device 7
Header length ground tire is pushed into off-sorting station 23 accordingly, be not pushed into the tire of off-sorting station 23 then from conveying main line
On recovery port 211 export.The height of the height≤off-sorting station 23 of chest in described Fang Xiang district 24, it is simple to pushing hands 210 will sorting
The tire in district 23 pushes in the case in Fang Xiang district 24.Described sorter 26 includes mechanical gripper 260 and bridge crane 261, described
The tire of off-sorting station 23 is captured case the piling putting into Fang Xiang district by sorter 26.Biography below each chest in Fang Xiang district 24
Send band separate；The Yun Xiang district 25 of both sides forms U-shaped or square structure, and Yun Xiang district 25 is provided with ball turning platform 250.
Method for sorting, comprises the following steps: the tire after barcode scanning device 7 identifies is moved to pushing away by S1, conveying main line 21
In the working range of hands 210；Tire is optionally pushed into accordingly by S2, pushing hands 210 according to barcode scanning device 7 feedack
Off-sorting station 23；S3, mechanical gripper 260 under the drive of bridge crane 261 by off-sorting station 23 treat tire capture put into case
The case in district 24 is interior and carries out piling；If off-sorting station 23 extrudes greater number of tire, then pushing hands 210 is by straight for the tire of off-sorting station 23
Connecing in the case pushing Fang Xiang district 24, then mechanical gripper 260 directly carries out piling to the tire in case；Real case after S4, piling
The conveyer belt arranged along lower section moves and exports to Yun Xiang district 25, and under the effect of ball turning platform 250, empty van changes in Yun Xiang district 25
Change direction and move to Fang Xiang district 24 cover.
Tire stack Handling device 9 as shown in Figures 2 and 3, including the gate-type frame 91 that can move forward and backward, is connected across gate-type
In frame 91 and the hoisting apparatus 92 that can move left and right is positioned at the folder below hoisting apparatus 92 with hoisting apparatus 92 is sequentially connected with
Fetching puts 93 and picking-up device 94；Triangular prism shaped connecting rod 930 and horizontal support platform 940 are stretched up and down by hydraulic means.Institute
State clamp device 93 include connecting post 930 and three can be along connecting the curved surface mechanical gripper 931 of post 930 radial expansion, described song
The shape of face mechanical gripper 931 coordinates with the inwall of tire stack 12, and curved surface mechanical gripper 931 passes through connecting rod 932 and is connected post 930
Connecting, described connecting rod 932 is along one end along the axially-movable of connection post 930, and one end is connected with curved surface mechanical gripper 931 and along connecting
The radial motion of post 930, connecting rod 932 is dismountable with curved surface mechanical gripper 931 to be connected；The length of described curved surface mechanical gripper 931
The height of degree >=tire stack 12, the lower end of curved surface mechanical gripper 931 and level torr hands 940 are positioned at same level, described curved surface
The face that coordinates with tire stack 12 of mechanical gripper 931 is provided with the resistant layer being made up of rubber.Described picking-up device 94 includes water
Flat support platform 940 and three can along the level torr hands 941 of horizontal support platform 940 center deployment or contraction, level torr hands 941 with
Dismountable connection between horizontal support platform 940, after described level torr hands 941 launches, the two of its length >=tyre width/
One.
The using method applying the stacking system 3 of above-mentioned tire stack Handling device 9 is as follows: S1, positioner 31 find wheel
Tire feeds back to bunching device 30 when moving to bunching device 30, then 30 times generals who has surrendered of bunching device its pick up piling；
After S2, stacking complete, positioner 31 feeds back information to hoisting apparatus 92, and then hoisting apparatus 92 moves to feedback bit immediately
Put；S3, connection post 930 and horizontal support platform 940 decline simultaneously, when horizontal support platform 940 drops to bottom tire, stop
Declining, then connecting rod 5 moves up and down and makes curved surface mechanical gripper 931 along connecting post 930 radial development to joining with tire stack 12 inwall
Closing, meanwhile, level torr hands 941 launches along the center of horizontal support platform 940 simultaneously；S4, then connection post 930 and horizontal support platform
940 move upward i.e. holds up tire stack 12；Tire stack 12 is transported to specify position by S5, gate-type frame 91, then packs up curved surface
Mechanical gripper 931 and level torr hands 941, more mobile to next cartage department.By that analogy, grasping operation repeatedly.
Tire stack un-heaping device 50 as shown in Figure 4 and Figure 5, including approach table 51 and runout table 52, at input roller
It is sequentially provided with lowering or hoisting gear between road 51 and runout table 52, is positioned at the flexible propulsion plant above lowering or hoisting gear and conveying dress
Putting 55, described conveyer device is belt conveyer belt；Described lowering or hoisting gear includes base 532, hoistable platform 530 and is located at base
Telescope support 533 between 532 and hoistable platform 530, described telescope support 533 is X-shaped, the inner side in opposite directions of described base 532
Being provided with sliding rail 534 with the inner side in opposite directions of hoistable platform 530, the side of described telescope support 533 is flat along base 532 and lifting
Platform 530 rotates, and slides along sliding rail 534 in side, and hydraulic means 531 controls rotation and the movement of telescope support 533.Described stretch
Contracting propulsion plant include piston rod cylinder 540, limiting component 541 and by piston rod cylinder 540 control toward or away from spacing
The flexible end face 542 of parts 541 motion.Described piston rod cylinder 540 has two piston rods 543, and piston rod 543 is provided with set
Cylinder 544 and positive stop 545, one end of piston rod 543 is fastenedly connected with flexible end face 542.Push away with flexible at conveyer device 55
Entering to be additionally provided with between device High definition device 56, described High definition device 56 is the lever parallel with flexible end face 542, shelves
Difference in height between bar and conveyer device 55 is more than the height of a tire, but is less than the height of two tires.
The using method of tire stack un-heaping device 50 is as follows: tire stack 12 is sent to hoistable platform 530 by approach table 52
Surface, then hydraulic means 531 controls hoistable platform 530 and rises, and the end face 542 that then stretches moves towards limiting component 541,
Make uppermost tire depart from tire stack 12 and through High definition device 56, then move to runout table from conveyer device 55
52 outputs.
Tire stack intelligence un-heaping system 5 as shown in Figure 6, including the defeated case apparatus being sequentially connected with, as shown in Figure 2 tire stack
The tire stack un-heaping device 50 as shown in Figure 3 of Handling device 9, wherein, defeated case apparatus is provided with barcode scanning device 7 and sphere turns to
Platform 250.Using method combines using method and the using method of tire stack un-heaping device 50 of tire stack Handling device 9,
This repeats no more.
Apply above-mentioned tire sorting system 20, tire stack Handling device 9, tire stack un-heaping device 50 and tire stack intelligence solution
The intelligent tire warehousing system of buttress system 5 as Figure 7-9, including a three high-volume tire sorting systems and small lot
Tire sorting system.Described small lot tire sorting system includes that the small lot being sequentially connected with transmits system 2, casing transportation system
3, tire stack intelligence un-heaping system 5 and loading system 6；Described small lot transmission system 2 is provided with screw transmission strap 8, tire sorting
System 20, substandard products recovery port 21 and barcode scanning device 7.Described high-volume tire sorting system includes the high-volume transmission being sequentially connected with
System 1, stacking system 3, casing transportation system 3, tire stack intelligence un-heaping system 5 and loading system 6, three high-volume tires divide
The transportation system 1 picking system shares an entrance 11 and a screw transmission strap 8, is provided with barcode scanning device 7, Mei Ge great at entrance 11
Bulk transport system 1 is provided with the slope conveyer belt 10 of correspondence, and wherein, adjacent slope conveyer belt 10 is combined as double-layer slope transmission
Band, the high order end of each layer of slope conveyer belt 10 is all connected with screw transmission strap 8, the low order end of each layer of slope conveyer belt 10
Connect stacking system 3, casing transportation system 4 and the tire stack intelligence un-heaping system 5 having correspondence.Described stacking system 3 includes wheel
Tire buttress bunching device 30, tire stack Handling device 9 and positioner 31.Described tire stack intelligence un-heaping system 5 includes tire stack
Handling device 9, tire stack un-heaping device 50 and barcode scanning device 7.Described casing transportation system 4 uses bridge crane to carry empty van
With real case.Described intelligent tire warehousing system also includes that information management system, tire and casing are provided with identification code, and barcode scanning fills
Put the identification code on 7 scanning tires and casing and recognition result is fed back to information management system, tire stack Handling device 9 and wheel
The instruction that tire sorting system 20 is assigned according to information management system operates.
Small lot storage method comprises the following steps: the tire sorting system 20 in small lot transportation system 2 captures from spiral shell
The tire that rotation conveyer belt 8 transmits enters casing and ricks；S2, crane 41 will be equipped with the casing of tire stack and move to tire
Buttress intelligence un-heaping system 5；Tire stack Handling device 9 at S3, tire stack intelligence un-heaping system 5 captures the tire stack of different cultivars
And by tire stack un-heaping device 50 un-heaping；S4, the tire after un-heaping is carried out entrucking；Empty van is moved to wheel by S5, crane 41
Tire sorting system 20；
Storage method comprises the following steps in high volume: the screw transmission strap 8 in M1, in high volume transportation system 1 is by tire
Height reduction, to the high order end of slope conveyer belt 10, is then moved to the low order end of slope conveyer belt 10；M2, according to positioner
31 feedacks, tire is ricked by tire stack bunching device 30, and tire stack Handling device 9 captures buttress and puts into casing；M3、
Crane 41 will be equipped with the casing of tire and moves to tire stack intelligence un-heaping system 5；At M4, tire stack intelligence un-heaping system 5
Tire stack Handling device 9 captures buttress and by tire stack un-heaping device 50 un-heaping；M5, the tire after un-heaping is carried out entrucking；M6, rise
Empty van is moved to stacking system by heavy-duty machine 41.
Claims (10)
1. intelligent tire warehousing system, it is characterised in that: include high-volume sorting system and small lot sorting system, described greatly
Sorting system includes that the high-volume being sequentially connected with transmits system (1), stacking system (3), casing transportation system (4), tire in batches
Buttress intelligence un-heaping system (5) and loading system (6), described small lot sorting system includes the small lot transmission system being sequentially connected with
(2), casing transportation system (4), tire stack un-heaping system (5) and loading system (6)；Also include information management system, tire and/
Or casing is provided with identification code, at least it is provided with the barcode scanning device for identifying described identification code at tire stack un-heaping system (5) place
(7), recognition result is fed back to information management system by described barcode scanning device (7).
2. intelligent tire warehousing system as claimed in claim 1, it is characterised in that: described small lot transmission system (2) sets
Having screw transmission strap (8) and tire sorting system (20), described tire sorting system (20) will be from screw transmission strap (8) transmission
The tire come captures and puts into casing and rick；Described small lot transportation system (2) is additionally provided with substandard products recovery port (21).
3. intelligent tire warehousing system as claimed in claim 1, it is characterised in that: described high-volume transmission system (1) sets
Have screw transmission strap (8) and slope conveyer belt (10), described screw transmission strap (8) by the height reduction of tire to slope conveyer belt
(10) high order end.
4. intelligent tire warehousing system as claimed in claim 3, it is characterised in that: described intelligent tire warehousing system bag
Including n high-volume sorting system, n corresponding high-volume transmission system (1) shares an entrance (11) and porch is provided with and sweeps
Code device (7), wherein, n >=2.
5. intelligent tire warehousing system as claimed in claim 4, it is characterised in that: adjacent slope conveyer belt (10) combination
For double-layer slope conveyer belt, the high order end of each layer of slope conveyer belt (10) is all connected with screw transmission strap (8), and each layer is oblique
The low order end of slope conveyer belt (10) connects the stacking system (3) of correspondence, casing transportation system (4) and tire stack intelligence un-heaping system
System (5).
6. intelligent tire warehousing system as claimed in claim 1, it is characterised in that: described stacking system (3) includes tire
Buttress bunching device (30), tire stack Handling device (9), tire is ricked by described tire stack bunching device (30), described tire
Buttress is put into casing by buttress Handling device (9).
7. intelligent tire warehousing system as claimed in claim 6, it is characterised in that: also include positioner (31), described
Tire stack bunching device (30) is arranged at above conveyer belt, according to positioner (31) feedack, tire is picked up into buttress；
After becoming buttress, described positioner (31) feeds back information to tire stack Handling device (9), and described tire stack Handling device (9) is grabbed
Take buttress and case；
8. intelligent tire warehousing system as claimed in claim 1, it is characterised in that: described tire stack intelligence un-heaping system
(5) including tire stack Handling device (9) and tire stack un-heaping device (50), described tire stack Handling device (9) is according to message tube
The instruction of reason system captures the tire stack (12) of different cultivars.
9. intelligent tire warehousing system as claimed in claim 1, it is characterised in that: described casing transportation system (4) uses
Crane (41) transport cases.
10. storage method, including small lot storage method and high-volume storage method, wherein,
Small lot storage method comprises the following steps:
Tire sorting system (20) in S1, small lot transportation system (2) captures the tire come from screw transmission strap (8) transmission
Enter casing and rick；S2, crane (41) will be equipped with the casing of tire stack and move to tire stack intelligence un-heaping system (5)；S3、
The tire stack Handling device (9) at tire stack intelligence un-heaping system (5) place captures the tire stack of different cultivars and by tire stack un-heaping
Device (50) un-heaping；S4, the tire after un-heaping is carried out entrucking；Empty van is moved to tire sorting system by S5, crane (41)
(20)；
Storage method comprises the following steps in high volume:
Screw transmission strap (8) in M1, in high volume transportation system (1) is by the height of the height reduction of tire to slope conveyer belt (10)
Position end, then moves to the low order end of slope conveyer belt (10)；M2, according to positioner (31) feedack, tire stack heap
Tire is ricked by buttress device (30), and tire stack Handling device (9) captures tire stack and puts into casing；M3, crane (41) will
Casing equipped with tire stack moves to tire stack intelligence un-heaping system (5)；M4, the tire at tire stack intelligence un-heaping system (5) place
Buttress Handling device (9) captures buttress and by tire stack un-heaping device (50) un-heaping；M5, the tire after un-heaping is carried out entrucking；M6, rise
Empty van is moved to stacking system by heavy-duty machine (41)；
It is equipped with barcode scanning dress at high-volume transportation system (1), small lot transportation system (2), tire stack intelligence un-heaping system (5) place
Putting (7), barcode scanning device (7) scans the identification code on tire and/casing and recognition result feeds back to information management system, tire
The instruction that buttress Handling device (9) and tire sorting system (20) are assigned according to information management system operates.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610789778.4A CN106276024B (en) | 2016-08-31 | 2016-08-31 | Intelligent tire warehousing system and storage method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610789778.4A CN106276024B (en) | 2016-08-31 | 2016-08-31 | Intelligent tire warehousing system and storage method |
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| Publication Number | Publication Date |
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| CN106276024A true CN106276024A (en) | 2017-01-04 |
| CN106276024B CN106276024B (en) | 2019-07-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610789778.4A Active CN106276024B (en) | 2016-08-31 | 2016-08-31 | Intelligent tire warehousing system and storage method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107380868A (en) * | 2017-08-02 | 2017-11-24 | 杭州德创能源设备有限公司 | One kind can intelligent storage tire warehouse |
| CN107745906A (en) * | 2017-09-26 | 2018-03-02 | 北京康拓红外技术股份有限公司 | A kind of storage of bearing tiered warehouse facility and induction system |
| CN107963383A (en) * | 2017-11-23 | 2018-04-27 | 江苏长虹机械设计院有限公司 | A kind of car assembly shop intelligent storage logistics system |
| CN109250383A (en) * | 2018-11-08 | 2019-01-22 | 洛阳理工学院 | A kind of tiered warehouse facility |
| CN109264284A (en) * | 2018-11-26 | 2019-01-25 | 杭州慧仓信息科技有限公司 | A kind of stereo garage system and its article sorting method based on automatic operation platform |
| CN111284999A (en) * | 2020-02-26 | 2020-06-16 | 意欧斯智能科技股份有限公司 | Conveying system for automatically sorting tires |
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2016
- 2016-08-31 CN CN201610789778.4A patent/CN106276024B/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107380868A (en) * | 2017-08-02 | 2017-11-24 | 杭州德创能源设备有限公司 | One kind can intelligent storage tire warehouse |
| CN107745906A (en) * | 2017-09-26 | 2018-03-02 | 北京康拓红外技术股份有限公司 | A kind of storage of bearing tiered warehouse facility and induction system |
| CN107963383A (en) * | 2017-11-23 | 2018-04-27 | 江苏长虹机械设计院有限公司 | A kind of car assembly shop intelligent storage logistics system |
| CN107963383B (en) * | 2017-11-23 | 2019-09-10 | 江苏长虹机械设计院有限公司 | A kind of car assembly shop intelligent storage logistics system |
| CN109250383A (en) * | 2018-11-08 | 2019-01-22 | 洛阳理工学院 | A kind of tiered warehouse facility |
| CN109264284A (en) * | 2018-11-26 | 2019-01-25 | 杭州慧仓信息科技有限公司 | A kind of stereo garage system and its article sorting method based on automatic operation platform |
| CN109264284B (en) * | 2018-11-26 | 2023-09-01 | 杭州慧仓信息科技有限公司 | Three-dimensional warehouse system based on automatic operation table and article sorting method thereof |
| CN111284999A (en) * | 2020-02-26 | 2020-06-16 | 意欧斯智能科技股份有限公司 | Conveying system for automatically sorting tires |
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| CN106276024B (en) | 2019-07-02 |
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