CN105926360A - 高环保水性转移卡纸的生产方法 - Google Patents
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Abstract
一种高环保水性转移卡纸的生产方法，它包括如下步骤：使PET聚脂薄膜经过涂布机的凹版辊，凹版辊网穴内粘有15﹪固含量的水性涂料瞬间反粘在PET聚脂薄膜表面，形成水性转移树脂层，后经过涂布机烘箱烘干，85﹪的水由液态变为雾态排放到空中；水蒸汽排放到空气中不造成受任何的污染；本发明的有益效果是：通过本发明方法能使国内环保产品纸张进入更高层次的环保功效，并带动整个行业环保技术的发展，本发明生产的产品能够大大的满足现在PET市场的耐高、低温性能；其产品无毒无味，安全性能好，环保性能强，可保持纸张原有的华丽外观，并可直接用于食品包装、烟标包装、酒包包装等，对人们的生活带来了极大的方便。
Description
技术领域
本发明属于卡纸生产领域，具体涉及一种高环保水性转移卡纸的生产方法。
背景技术
转移卡纸是最近几年新开发的一种新型卡纸，主要用于印刷烟包、酒包、化妆品等高档包装；传统的转移卡纸转移涂料基本采用溶剂型，溶剂型涂料中含有75-85%的溶剂，这些溶剂在生产及印刷过程中大量地挥发到空气中，易造成污染环境；另外，传统的转移卡纸其表面光泽度欠佳，只能适合低端包装，无法满足现在人们对光泽和美感的需求。
发明内容
针对相关技术技术中存在的问题，本发明的目的在于提供一种工艺简单、安全环保、产品光泽度好的高环保水性转移卡纸的生产方法。
本发明解决其技术问题所采取的技术方案是：一种高环保水性转移卡纸的生产方法，它包括如下步骤：
（1）使PET聚脂薄膜经过涂布机的凹版辊，凹版辊网穴内粘有15﹪固含量的水性涂料瞬间反粘在PET聚脂薄膜表面，形成水性转移树脂层，后经过涂布机烘箱烘干，85﹪的水由液态变为雾态排放到空中；水蒸汽排放到空气中不造成受任何的污染；
（2）涂布后的PET聚脂薄膜经镀铝机的高真空抽排，99.99﹪高纯度铝丝在1000-1200摄氏度的高温下溶化成雾态，飞粘在PET聚脂薄膜表面形成镀铝层；并得到水性转移膜；
（3）对水性转移膜进行分切修边；切成复合工序的成品膜规格；
（4）使纸张通过复合机的膜放卷座输送到背涂座，并将凹版辊网穴内粘有8﹪固含量的背涂胶料瞬间反粘在纸张背面，形成背胶层；
（5）通过复合机将水性转移膜从膜放卷座输送至胶水座，由水性转移膜的镀铝层与纸张的正面通过胶水层贴合；然后输送到复合机的烘箱内烘干，水蒸汽直接排到空气中，烘干后的纸张输送到收卷座进行收卷；
（6）将收卷后的纸张，放在剥离机的纸放卷座上，经过剥离座将半成品纸张和水性转移树脂层以上的PET基膜剥离，剥离出的PET基膜输送到膜收卷座进行基膜收卷，并放入到基膜工序进行回收利用；
（7）剥离出的带有水性转移树脂层的的纸张输送到收卷座进行纸张收卷，在输送过程中经过切刀座，将两端的白边切除，形成成品纸张。
所述的水性涂料包括15%重量份的水性树脂和85%重量份的水，所述水性树脂由水性丙烯酸改进型树脂、水性润湿流平剂、甲基丙烯酸甲酯、丙烯酸丁酯、丙烯酸异辛酯、水性消泡剂、水性抗括剂、成膜助剂、PH 调节剂组成。经过膜生产设备的涂布机的涂布凹版辊网穴转移到PET聚脂膜表面，烘干后形成固态的树脂层；
所述的背涂胶料为改性丙烯酸乳液，它具有添加水份、密封原纸纤维的作用，使成品纸张达到水份平衡，在高、低温湿度环境中能保持纸张不增加与释放水份。
所述的纸张为单粉白卡纸或双粉白卡纸，用来承接胶水层、背胶层或膜的主体物。
所述的胶水层由丙烯酸改良树脂、乙酸乙烯脂、苯乙烯丁二烯丙烯酸聚合物组成，胶水层水平铺在水性转移膜的与纸张之间，使其沾粘。
本发明的有益效果是：通过本发明方法能使国内环保产品纸张进入更高层次的环保功效，并带动整个行业环保技术的发展，本发明生产的产品能够大大的满足现在PET市场的耐高、低温性能；其产品无毒无味，安全性能好，环保性能强，可保持纸张原有的华丽外观，并可直接用于食品包装、烟标包装、酒包包装等，对人们的生活带来了极大的方便。
具体实施方式
下面通过具体实施例进一步说明本发明的技术方案。
一种高环保水性转移卡纸的生产方法，它包括如下步骤：
（1）使PET聚脂薄膜经过涂布机的凹版辊，凹版辊网穴内粘有15﹪固含量的水性涂料瞬间反粘在PET聚脂薄膜表面，形成水性转移树脂层，后经过涂布机烘箱烘干，85﹪的水由液态变为雾态排放到空中；水蒸汽排放到空气中不造成受任何的污染；所述的水性涂料包括15%重量份的水性树脂和85%重量份的水，所述水性树脂由水性丙烯酸改进型树脂、水性润湿流平剂、甲基丙烯酸甲酯、丙烯酸丁酯、丙烯酸异辛酯、水性消泡剂、水性抗括剂、成膜助剂、PH 调节剂组成。经过膜生产设备的涂布机的涂布凹版辊网穴转移到PET聚脂膜表面，烘干后形成固态的树脂层；
（2）涂布后的PET聚脂薄膜经镀铝机的高真空抽排，99.99﹪高纯度铝丝在1000-1200摄氏度的高温下溶化成雾态，飞粘在PET聚脂薄膜表面形成镀铝层；并得到水性转移膜；
（3）对水性转移膜进行分切修边；切成复合工序的成品膜规格；
（4）使单粉白卡纸通过复合机的膜放卷座输送到背涂座，并将凹版辊网穴内粘有8﹪固含量的背涂胶料瞬间反粘在纸张背面，形成背胶层；所述的背涂胶料为改性丙烯酸乳液，它具有添加水份、密封原纸纤维的作用，使成品纸张达到水份平衡，在高、低温湿度环境中能保持纸张不增加与释放水份；
（5）通过复合机将水性转移膜从膜放卷座输送至胶水座，由水性转移膜的镀铝层与纸张的正面通过胶水层贴合；该胶水层由丙烯酸改良树脂、乙酸乙烯脂、苯乙烯丁二烯丙烯酸聚合物组成，胶水层水平铺在水性转移膜的与纸张之间，使其沾粘；然后输送到复合机的烘箱内烘干，水蒸汽直接排到空气中，烘干后的纸张输送到收卷座进行收卷；
（6）将收卷后的纸张，放在剥离机的纸放卷座上，经过剥离座将半成品纸张和水性转移树脂层以上的PET基膜剥离，剥离出的PET基膜输送到膜收卷座进行基膜收卷，并放入到基膜工序进行回收利用；
（7）剥离出的带有水性转移树脂层的的纸张输送到收卷座进行纸张收卷，在输送过程中经过切刀座，将两端的白边切除，形成成品纸张。
本发明的有益效果是：通过本发明方法能使国内环保产品纸张进入更高层次的环保功效，并带动整个行业环保技术的发展，本发明生产的产品能够大大的满足现在PET市场的耐高、低温性能；其产品无毒无味，安全性能好，环保性能强，可保持纸张原有的华丽外观，并可直接用于食品包装、烟标包装、酒包包装等，对人们的生活带来了极大的方便。
Claims (5)
1.高环保水性转移卡纸的生产方法，其特征是，它包括如下步骤：
（1）使PET聚脂薄膜经过涂布机的凹版辊，凹版辊网穴内粘有15﹪固含量的水性涂料瞬间反粘在PET聚脂薄膜表面，形成水性转移树脂层，后经过涂布机烘箱烘干，85﹪的水由液态变为雾态排放到空中；
（2）涂布后的PET聚脂薄膜经镀铝机的高真空抽排，99.99﹪高纯度铝丝在1000-1200摄氏度的高温下溶化成雾态，飞粘在PET聚脂薄膜表面形成镀铝层；并得到水性转移膜；
（3）对水性转移膜进行分切修边；
（4）使纸张通过复合机的膜放卷座输送到背涂座，并将凹版辊网穴内粘有8﹪固含量的背涂胶料瞬间反粘在纸张背面，形成背胶层；
（5）通过复合机将水性转移膜从膜放卷座输送至胶水座，由水性转移膜的镀铝层与纸张的正面通过胶水层贴合；然后输送到复合机的烘箱内烘干，水蒸汽直接排到空气中，烘干后的纸张输送到收卷座进行收卷；
（6）将收卷后的纸张，放在剥离机的纸放卷座上，经过剥离座将半成品纸张和水性转移树脂层以上的PET基膜剥离，剥离出的PET基膜输送到膜收卷座进行基膜收卷，并放入到基膜工序进行回收利用；
（7）剥离出的带有水性转移树脂层的的纸张输送到收卷座进行纸张收卷，在输送过程中经过切刀座，将两端的白边切除，形成成品纸张。
2.根据权利要求1所述的高环保水性转移卡纸的生产方法，其特征是:所述的水性涂料包括15%重量份的水性树脂和85%重量份的水，所述水性树脂由水性丙烯酸改进型树脂、水性润湿流平剂、甲基丙烯酸甲酯、丙烯酸丁酯、丙烯酸异辛酯、水性消泡剂、水性抗括剂、成膜助剂、PH 调节剂组成。
3.根据权利要求1所述的高环保水性转移卡纸的生产方法，其特征是:所述的背涂胶料为改性丙烯酸乳液。
4.根据权利要求1所述的高环保水性转移卡纸的生产方法，其特征是:所述的纸张为单粉白卡纸或双粉白卡纸。
5.根据权利要求1所述的高环保水性转移卡纸的生产方法，其特征是:所述的胶水层由丙烯酸改良树脂、乙酸乙烯脂、苯乙烯丁二烯丙烯酸聚合物组成。
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| CN113696589A (zh) * | 2021-08-20 | 2021-11-26 | 浙江雅洲铝箔纸业有限公司 | 一种金卡纸生产工艺 |
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