CN105859187B - Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud and preparation method thereof - Google Patents

Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud and preparation method thereof Download PDF

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CN105859187B
CN105859187B CN201610242178.6A CN201610242178A CN105859187B CN 105859187 B CN105859187 B CN 105859187B CN 201610242178 A CN201610242178 A CN 201610242178A CN 105859187 B CN105859187 B CN 105859187B
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red mud
preparation
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casting material
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CN105859187A (en
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杨政鹏
张雪峰
朱建平
张春静
张春克
张春雷
杨兴旺
管学茂
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Henan University of Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/16Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/50Flexible or elastic materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/70Grouts, e.g. injection mixtures for cables for prestressed concrete
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Treatment Of Sludge (AREA)

Abstract

Early strong flexibility dual-liquid slip-casting material prepared the present invention relates to a kind of utilization red mud and preparation method thereof.Described injecting paste material is mixed by the component of A, B two, and component A is 0.8 ~ 1.2 with the mixed weight ratio of B component:1;Represented with weight portion, described component A is made up of 60 ~ 70 parts of red mud, 1 ~ 5 part of suspending agent, 1 ~ 2 part of catalyst, 1 ~ 3 part of crosslinking agent, 25 ~ 35 parts of water;Described B component 100 parts of performed polymer of self-control.Dual-liquid slip-casting material preparation method of the invention is simple, with the reaction time is controllable, dispersive property is good, concretion body strength is high, it is flexible the advantages of.

Description

Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud and preparation method thereof
Technical field
The invention belongs to road maintenance Material Field, and in particular to early strong flexibility biliquid note prepared by a kind of utilization red mud Pulp material and preparation method thereof.
Background technology
In the today's society of high speed development, the utilization rate of highway also more and more higher.However, highway is by long-term Using or loaded vehicle roll, surface occurs cracking, road surface will be caused to collapse when serious, the problems such as roadbed comes to nothing, serious shadow Ring traffic safety.To ensure traffic safety, it is necessary to be repaired in time.Expressway is repaired with the method for slip casting generally, Conventional injecting paste material has inorganic and organic two kinds of injecting paste materials at present.Although organic injecting paste material have condense it is fast, flexible, The advantages of intensity is high, but its high cost;The injecting paste material of inorganic has that suspension is poor, early strength is low, induration is flexible The shortcomings of difference.Expressway repairing injecting paste material need with low cost, it is fast solidifying, early strong, flexible the features such as, but it is existing Injecting paste material is difficult while meeting the requirement of expressway repairing.Accordingly, it would be desirable to developing one kind disclosure satisfy that actual requirement of engineering And economic and practical injecting paste material.
Red mud is that aluminium industry extracts the strong basicity solid waste discharged during aluminum oxide.China is the big of production aluminum oxide State, annual discharge red mud is up to millions of tons, and wherein only about 10% red mud can be comprehensively utilized.Substantial amounts of red mud can not Effectively using that can only be processed in the way of large area is stacked, this will cause huge environmental problem.Therefore, red mud is effective Using be economize on resources, an important channel of environmental protection.At present, existing some scholars are devoted to the comprehensive utilization of red mud, To realize its large-scale application.As the A of Chinese patent literature CN 103896503 disclose a kind of red mud base novel injecting paste material and Its preparation method, the method using red mud, mineral admixture, mix compound alkali-activator outward and generate a kind of three by polycondensation reaction Tie up the ground polymers of gel structure;The A of Chinese patent literature CN 104446213 disclose a kind of slip casting material with red mud as raw material Material, primary raw material is red mud, exciting agent, active initiator, SILICA FUME, retarder, surfactant and water-loss reducer etc..More than Although red mud base grouting material cost prepared by method is relatively low, with certain mechanical strength, its dispersiveness is poor, flexible Difference, bonding force is not enough.
The content of the invention
In sum, the present invention is in view of the shortcomings of the prior art, there is provided a kind of low cost, high strength after curing and flexible Early strong flexibility dual-liquid slip-casting material for preparing of a kind of utilization red mud and preparation method thereof.
The present invention is as follows using technical scheme:
Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud, it is characterised in that:Described injecting paste material be by It is 0.8 ~ 1.2 according to weight ratio:1 component A:B component is mixed,
In parts by weight, described component A includes 60 ~ 70 parts of red mud, 1 ~ 5 part of suspending agent, 1 ~ 2 part of catalyst, crosslinking agent 1 ~ 3 parts, 25 ~ 35 parts of water;
Described B component is 100 parts of performed polymer of self-control;
The preparation method of described self-control performed polymer is:First respectively by 4 parts of 1,6-HDs and 6 parts of PPGs 90 DEG C ~ 110 DEG C at a temperature of stir, the h of vacuum dehydration 2 ~ 4;40 DEG C ~ 50 DEG C are cooled to again, are added to 90 parts of polymethylene polyphenyls many In isocyanates, performed polymer then is obtained in 80 DEG C of reactions, encapsulates standby.
Further, described red mud is red mud obtained in Bayer process.
Further, described catalyst is dimethylethanolamine, N, N- dimethyl cyclohexyl amines, double (3- dimethylamino-propyls) At least one in amine, triethylene diamine.
Further, described suspending agent is glass fibre or alumina silicate fibre.
Further, described crosslinking agent is fructose.
Further, described poly methylene poly phenyl poly isocyanate is preferably many isocyanides of PM-200 polymethylene polyphenyls Acid esters.
Further, described PPG hydroxy radical content is 160 ~ 200 mg KOH/g, water content<0.15%.
A kind of preparation method of early strong flexibility dual-liquid slip-casting material prepared by utilization red mud, comprises the following steps:
(1)It is prepared by component A:To 25 ~ 35 parts of water are added in 60 ~ 70 parts of red muds, 1 ~ 5 part of suspension is added after stirring Agent, 1 ~ 2 part of catalyst, 1 ~ 3 part of crosslinking agent, continue to stir;
(2)B component:Make the preparation of performed polymer by oneself:First respectively by 4 parts of 1,6-HDs and 6 parts of PPGs 90 DEG C ~ Stirred at a temperature of 110 DEG C, the h of vacuum dehydration 2 ~ 4;40 DEG C ~ 50 DEG C are cooled to again, are added to 90 parts of polymethylene polyphenyl polyisocyanates In cyanate, performed polymer then is obtained in 80 DEG C of reactions, takes from 100 parts of performed polymer processed, encapsulate stand-by;
(3)Mixing:By component A and B component according to 0.8 ~ 1.2:1 weight obtains final product the injecting paste material than uniform mixing Finished product.
Beneficial effect:
1st, poly methylene poly phenyl poly isocyanate and 1,6- hexylene glycol and PPG react the pre-polymerization of generation Contain carbochain and ehter bond in body so that slurry consolidation body has preferable intensity and flexibility.
2nd, the present invention add fiber suspension agent on the one hand make red mud formed stabilization from aaerosol solution, on the other hand also improve The mechanical property of injecting paste material induration.
3rd, the carbon dioxide of self-control performed polymer and water reaction generation is effectively absorbed using the alkalescence of red mud, consolidates injecting paste material Knot body tends to neutral.
4th, injecting paste material of the invention has that consolidation time is fast, concretion body strength is high, flexible and low cost and other advantages, And technological process is simple, it is easy to promote.
Specific embodiment
The present invention is made with reference to embodiment being further illustrated:
Embodiment 1:
Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud, in parts by weight, its preparation method is as follows:
(1)It is prepared by component A:To 31 parts of water are added in 63 parts of red muds, 3 parts of suspending agents, 1 part of catalysis are added after stirring Agent, 2 parts of crosslinking agents, continue to stir;
(2)B component:Make the preparation of performed polymer by oneself:First respectively by 4 parts of 1,6-HDs and 6 parts of PPGs 90 DEG C ~ Stirred at a temperature of 110 DEG C, the h of vacuum dehydration 2 ~ 4;40 DEG C ~ 50 DEG C are cooled to again, are added to 90 parts of polymethylene polyphenyl polyisocyanates In cyanate, performed polymer then is obtained in 80 DEG C of reactions, takes from 100 parts of performed polymer processed, encapsulate stand-by;
(3)Mixing:By component A and B component according to 1:1 weight obtains final product the finished product of the injecting paste material than uniform mixing
Testing of materials index is as follows:
After A, B component stand 2 months, free liquid 0.0%;After the mixing cured 4h of A, B component, compression strength 42.5MPa, bonding Intensity 2.4MPa, rupture strength 20.7MPa, anti-folding displacement 6.3mm.
Embodiment 2:
Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud, in parts by weight, its preparation method is as follows:
(1)It is prepared by component A:To 24 parts of water are added in 68 parts of red muds, 4 parts of suspending agents, 1 part of catalysis are added after stirring Agent, 3 parts of crosslinking agents, continue to stir;
(2)B component:Make the preparation of performed polymer by oneself:First respectively by 4 parts of 1,6-HDs and 6 parts of PPGs 90 DEG C ~ Stirred at a temperature of 110 DEG C, the h of vacuum dehydration 2 ~ 4;40 DEG C ~ 50 DEG C are cooled to again, are added to 90 parts of polymethylene polyphenyl polyisocyanates In cyanate, performed polymer then is obtained in 80 DEG C of reactions, takes from 100 parts of performed polymer processed, encapsulate stand-by;
(3)Mixing:By component A and B component according to 0.9:1 weight than uniform mixing, obtain final product the injecting paste material into Product
Testing of materials index is as follows:
After A, B component stand 2 months, free liquid 0.0%;After the mixing cured 4h of A, B component, compression strength up to 51.2MP a, Adhesive strength 3.4MPa, rupture strength 23.6MPa, anti-folding displacement 6.7mm.
Embodiment 3:
Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud, in parts by weight, its preparation method is as follows:
(1)It is prepared by component A:To 35 parts of water are added in 60 parts of red muds, 3 parts of suspending agents, 1 part of catalysis are added after stirring Agent, 1 part of crosslinking agent, continue to stir;
(2)B component:Make the preparation of performed polymer by oneself:First respectively by 4 parts of 1,6-HDs and 6 parts of PPGs 90 DEG C ~ Stirred at a temperature of 110 DEG C, the h of vacuum dehydration 2 ~ 4;40 DEG C ~ 50 DEG C are cooled to again, are added to 90 parts of polymethylene polyphenyl polyisocyanates In cyanate, performed polymer then is obtained in 80 DEG C of reactions, takes from 100 parts of performed polymer processed, encapsulate stand-by;
(3)Mixing:By component A and B component according to 0.8:1 weight than uniform mixing, obtain final product the injecting paste material into Product
Testing of materials index is as follows:
After A, B component stand 2 months, free liquid 0.0%;After the mixing cured 4h of A, B component, compression strength up to 48.1MPa, Adhesive strength 3.1MPa, rupture strength 22.4MPa, anti-folding displacement 7.6mm.
Embodiment 4:
Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud, in parts by weight, its preparation method is as follows:
(1)It is prepared by component A:To 30 parts of water are added in 65 parts of red muds, 3 parts of suspending agents, 1 part of catalysis are added after stirring Agent, 1 part of crosslinking agent, continue to stir;
(2)B component:Make the preparation of performed polymer by oneself:First respectively by 4 parts of 1,6-HDs and 6 parts of PPGs 90 DEG C ~ Stirred at a temperature of 110 DEG C, the h of vacuum dehydration 2 ~ 4;40 DEG C ~ 50 DEG C are cooled to again, are added to 90 parts of polymethylene polyphenyl polyisocyanates In cyanate, performed polymer then is obtained in 80 DEG C of reactions, takes from 100 parts of performed polymer processed, encapsulate stand-by;
(3)Mixing:By component A and B component according to 1.2:1 weight than uniform mixing, obtain final product the injecting paste material into Product
Testing of materials index is as follows:
After A, B component stand 2 months, free liquid 0.0%;After the mixing cured 4h of A, B component, compression strength up to 46.6MPa, Adhesive strength 2.4MPa, rupture strength 21.5MPa, anti-folding displacement 5.2mm.
The above, only presently preferred embodiments of the present invention, therefore can not according to this limit the scope of present invention implementation, i.e., The equivalence changes made according to the scope of the claims of the present invention and description and modification, all should still belong in the range of the present invention covers.

Claims (7)

1. a kind of preparation method of the morning strong flexibility dual-liquid slip-casting material that prepared by utilization red mud, it is characterised in that:Described slip casting Material be according to weight ratio be 0.8 ~ 1.2:1 component A:B component is uniformly mixed,
In parts by weight, described component A includes 60 ~ 70 parts of red mud, 1 ~ 5 part of suspending agent, 1 ~ 2 part of catalyst, crosslinking agent 1 ~ 3 Part, 25 ~ 35 parts of water;
Described B component is 100 parts of performed polymer of self-control;
The preparation method of described self-control performed polymer is:First respectively by 4 parts of 1,6-HDs and 6 parts of PPGs 90 DEG C ~ Stirred at a temperature of 110 DEG C, the h of vacuum dehydration 2 ~ 4;40 DEG C ~ 50 DEG C are cooled to again, are added to 90 parts of polymethylene polyphenyl polyisocyanates In cyanate, performed polymer then is obtained in 80 DEG C of reactions, encapsulates standby;
A kind of preparation method of early strong flexibility dual-liquid slip-casting material prepared by utilization red mud, comprises the following steps:
(1)It is prepared by component A:To 25 ~ 35 parts of water are added in 60 ~ 70 parts of red muds, 1 ~ 5 part of suspending agent, 1 ~ 2 are added after stirring Part catalyst, 1 ~ 3 part of crosslinking agent, continue to stir;
(2)It is prepared by B component:Make the preparation of performed polymer by oneself:First respectively by 4 parts of 1,6-HDs and 6 parts of PPGs 90 DEG C ~ Stirred at a temperature of 110 DEG C, the h of vacuum dehydration 2 ~ 4;40 DEG C ~ 50 DEG C are cooled to again, are added to 90 parts of polymethylene polyphenyl polyisocyanates In cyanate, performed polymer then is obtained in 80 DEG C of reactions;100 parts of performed polymer processed is taken from, is encapsulated stand-by;
(3)Mixing:By component A and B component according to 0.8 ~ 1.2:1 weight than uniform mixing, obtain final product the injecting paste material into Product.
2. the preparation method of the morning strong flexibility dual-liquid slip-casting material that prepared by a kind of utilization red mud according to claim 1, its It is characterised by:Described red mud is red mud obtained in Bayer process.
3. the preparation method of the morning strong flexibility dual-liquid slip-casting material that prepared by a kind of utilization red mud according to claim 1, its It is characterised by:Described catalyst is dimethylethanolamine, N, N- dimethyl cyclohexyl amines, double (3- dimethylamino-propyls) amine, three At least one in ethylene diamine.
4. the preparation method of the morning strong flexibility dual-liquid slip-casting material that prepared by a kind of utilization red mud according to claim 1, its It is characterised by:Described suspending agent is glass fibre or alumina silicate fibre.
5. the preparation method of the morning strong flexibility dual-liquid slip-casting material that prepared by a kind of utilization red mud according to claim 1, its It is characterised by:Described crosslinking agent is fructose.
6. the preparation method of the morning strong flexibility dual-liquid slip-casting material that prepared by a kind of utilization red mud according to claim 1, its It is characterised by:Described poly methylene poly phenyl poly isocyanate is preferably PM-200 poly methylene poly phenyl poly isocyanates.
7. the preparation method of the morning strong flexibility dual-liquid slip-casting material that prepared by a kind of utilization red mud according to claim 1, its It is characterised by:Described PPG hydroxy radical content is 160 ~ 200 mg KOH/g, water content<0.15%.
CN201610242178.6A 2016-04-19 2016-04-19 Early strong flexibility dual-liquid slip-casting material prepared by a kind of utilization red mud and preparation method thereof Expired - Fee Related CN105859187B (en)

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CN108424047B (en) * 2018-03-13 2020-04-21 山东大学 Red mud-based rapid-setting grouting material suitable for grouting reinforcement and treatment of sandy soil stratum
CN108383470B (en) * 2018-03-15 2020-08-25 山东大学 Grouting material cooperatively prepared from red mud and steel slag and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN103525079A (en) * 2013-10-10 2014-01-22 河南理工大学 Composite grouting sealing material and preparation method thereof
CN105060829A (en) * 2015-08-07 2015-11-18 河南万里路桥集团股份有限公司 Early strength flexible double-liquid grouting material for expressway subgrade repair and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN103525079A (en) * 2013-10-10 2014-01-22 河南理工大学 Composite grouting sealing material and preparation method thereof
CN105060829A (en) * 2015-08-07 2015-11-18 河南万里路桥集团股份有限公司 Early strength flexible double-liquid grouting material for expressway subgrade repair and preparation method thereof

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杨政鹏;孙钰坤;管学茂;张春静.新型加固煤体硅酸盐基无机/有机复合注浆材料的制备及性能.《材料导报》.2013,(第8期),第1.1节. *

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