CN105735838A - Cable-membrane movable folding gate and construction method thereof - Google Patents
Cable-membrane movable folding gate and construction method thereof Download PDFInfo
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- CN105735838A CN105735838A CN201610220559.4A CN201610220559A CN105735838A CN 105735838 A CN105735838 A CN 105735838A CN 201610220559 A CN201610220559 A CN 201610220559A CN 105735838 A CN105735838 A CN 105735838A
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- door
- sliding block
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- 238000010276 construction Methods 0.000 title claims abstract description 20
- 239000012528 membrane Substances 0.000 title claims abstract description 15
- 239000004744 fabric Substances 0.000 claims abstract description 83
- 239000002131 composite material Substances 0.000 claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 24
- 239000010959 steel Substances 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000005728 strengthening Methods 0.000 claims description 14
- 239000000725 suspension Substances 0.000 claims description 6
- 230000001737 promoting effect Effects 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000003786 synthesis reaction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- 230000002787 reinforcement Effects 0.000 description 8
- 238000009434 installation Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000002788 crimping Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003672 processing method Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/32—Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
- E06B3/48—Wings connected at their edges, e.g. foldable wings
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- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D15/00—Suspension arrangements for wings
- E05D15/06—Suspension arrangements for wings for wings sliding horizontally more or less in their own plane
- E05D15/0621—Details, e.g. suspension or supporting guides
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- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05F—DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
- E05F15/00—Power-operated mechanisms for wings
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/01—Removable or disappearing walls for hangars or other halls, e.g. for aircraft
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- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2900/00—Application of doors, windows, wings or fittings thereof
- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
- E05Y2900/108—Application of doors, windows, wings or fittings thereof for buildings or parts thereof for hangars
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- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2900/00—Application of doors, windows, wings or fittings thereof
- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
- E05Y2900/11—Application of doors, windows, wings or fittings thereof for buildings or parts thereof for industrial buildings
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Tents Or Canopies (AREA)
Abstract
The invention discloses a cable-membrane movable folding gate and a construction method thereof, and belongs to the technical field of industrial special gates. The gate comprises an upper railway composite beam; a steel cable weight compensation device is arranged below each upper steel cable sliding block; pieces of gate cloth are mounted on a steel cable and are formed by performing thermal synthesis on a cable-membrane material; the upper end of each piece of the gate cloth is fixed to a frame body of the corresponding steel cable weight compensation device; the lower part of each piece of the gate cloth is mounted on the steel cable in a sleeving manner through a cable buckle. The construction method comprises the following steps: lifting the steel cable weight compensation devices by using a crane, and connecting each steel cable weight compensation device with the corresponding upper steel cable sliding block; mounting a ground rail, and mounting each lower steel cable sliding block in the ground rail; lifting the steel cable, and lifting each cable-membrane gate cloth to a set height, and exposing gate cloth reserved allowance lower end nodes; descending the pieces of cable-membrane gate cloth by using a lifting device; temporarily connecting each gate cloth reserved allowance upper end node with the corresponding gate cloth reserved allowance lower end node; continuing lifting each piece of the cable-membrane gate cloth, cutting the cable buckle from the middle part, and clamping the two ends of the cable buckle after the steel cable is wrapped; connecting the upper end of each piece of the gate cloth to the corresponding steel cable weight compensation device to complete construction.
Description
Technical field
The invention belongs to industrial special door technical field, particularly relate to a kind of rope film and move folding gate and construction method thereof.It is mainly used in war industry or normal domestic industry with large-span steel for the building of agent structure form, as: hangar, airship shed, various aerospace equipment assembly workshop, various civilian Factory Building, shipyard etc..
Background technology
After 20 century 70s, high-strength, waterproof, printing opacity and any surface finish, easy cleaning, aging-resistant building film material material appearance, in addition developing rapidly of engineering calculation science, rope membrane building structural system is bobbed up like a cork, and has now been largely used on the public building of the large spaces such as About Seashore Tourist Trade, fair, literature and art, physical culture.Rope membrane building have easily build, resettlement readily removable, easy, easily update, make full use of sunlight, air and with the specialities such as Natural Environment Integration, it is the favorite of 21 century " Green Architecture System ".At present, rope membrane material oneself start in tall building structures system.
The applicant applied for the Chinese patent " a kind of cable type flexible door " that application number is 201320149982.1 on 03 29th, 2013, this cable type flexible door is compared with conventional flex door, structural beams adopts cable wire manufacture, owing to cable wire belongs to GB product, brings and namely uses, in the manufacture process of whole door, time saving and energy saving, the weight of whole door is substantially reduced, and the production cycle substantially shortens, raw-material consumption also has substantial degradation, finally makes the manufacturing cost of whole door reduce；Further, since structural beams adopts cable wire manufacture, there has also been very big enhancing in wind resistance, whole door is greatly improved than traditional accumulation gate in manufacture size, and the scope of application is more extensive.
But, the structure of this cable type flexible door is excessively simple, and Ruo Menbu adopts rope membrane material, then cannot be carried out construction, it is difficult to realize.Its reason is in that: this type of door height superelevation, width ultra-wide, only opens such as gate and is of a size of 95 meters long, and 80 meters wide；And the door cloth erection weight that rope membrane material is made is greatly, such large scale, heavy weight door cloth cannot be carried out in-site installation on existing cable type flexible door.
Summary of the invention
For prior art Problems existing, the present invention provides a kind of rope film constructing flexible, safe and reliable to move folding gate and construction method thereof.
To achieve these goals, the present invention adopts the following technical scheme that a kind of rope film moves folding gate, including the composite beam that gets on the right track, is respectively arranged with in the bottom of the composite beam that gets on the right track and gets on the right track and guide wheel chute；It is arranged below several cable wire top shoes what get on the right track, upper block and drive system guide wheel it is respectively arranged with at the top of cable wire top shoe, described upper block is arranged in getting on the right track, drive system guide wheel is arranged in guide wheel chute, upper block can move left and right along getting on the right track, and drive system guide wheel can move left and right along guide wheel chute；Being provided with track on ground below the composite beam that gets on the right track, be provided with several cable wire sliding blocks in track, described cable wire sliding block can move left and right along track；It is provided with cable wire counterweight compensation device in the lower section of each cable wire top shoe, the support body of cable wire counterweight compensation device is connected with cable wire top shoe by connector, the top of support body is provided with fixed pulley, one end of cable wire is connected with counterweight after fixed pulley, and the other end is connected with the cable wire sliding block in track；
Being provided with Men Bu, described Men Bu on cable wire to be formed by rope membrane material heat seal, the upper surface at Men Bu is provided with laterally to be strengthened band and vertically strengthens band, laterally strengthening band, the vertical infall strengthening band is provided with claim-reduction；The upper end of door cloth is fixed on the support body of cable wire counterweight compensation device, and its underpart is sleeved on cable wire by claim-reduction；Cable wire top shoe is connected with cable wire top shoe haulage cable, described cable wire top shoe haulage cable is connected with hoist engine and enabling hoist engine with closing the door of cable wire top shoe respectively, cable wire sliding block is connected with cable wire sliding block haulage cable, and described cable wire sliding block haulage cable is connected with hoist engine and enabling hoist engine with closing the door of cable wire sliding block respectively.
In order to make a cloth adapt to the tension variation of cable wire, leave pre-made allowance on the top of described door cloth.
Described rope film moves the construction method of folding gate, comprises the steps:
Step one: before door head truss promotes, the composite beam that first will get on the right track is fixed together with door head truss, is fixed on by lifting device and gets on the right track on composite beam；And pulley rail is fixed on a head truss by connecting elements, matched with pulley rail by the assembly pulley of coaster, by pulley suspension in the lower section of pulley rail；
Step 2: matched with getting on the right track bottom the composite beam that gets on the right track by the upper block at cable wire top shoe top, hangs on, by each cable wire top shoe, the lower section got on the right track；Meanwhile, the drive system guide wheel at cable wire top shoe top is installed in the guide wheel guide groove got on the right track；
Step 3: lever gear door head truss is also fixed in building structure；
Step 4: respectively each cable wire counterweight compensation device is sling with crane, and be connected by connector with corresponding cable wire top shoe；
Step 5: installing the haulage cable of cable wire top shoe, the haulage cable of described cable wire top shoe is connected with hoist engine and enabling hoist engine with closing the door of cable wire top shoe respectively；
Step 6: determine track centrage, installs track, and installs each cable wire sliding block in track；
Step 7: the lower section of the lifting device moving to side, hole with track that each cable wire top shoe and cable wire sliding block edge respectively are got on the right track；
Step 8: the lower end of the steel wire rope of lifting device is connected with the upper end of cable wire, utilize lifting device that cable wire is promoted to setting height, after the fixed pulley of the upper end of cable wire traverse cable wire counterweight compensation device, it is connected with counterweight, disconnects the connection of steel wire rope and cable wire；Being connected with corresponding cable wire sliding block respectively the lower end of each cable wire, and install the haulage cable of cable wire sliding block, the haulage cable of described cable wire sliding block is connected with hoist engine and enabling hoist engine with closing the door of cable wire sliding block respectively；
Step 9: install lifting clamping plate in the outer end of transport to on-the-spot web-like rope film door cloth, it is connected fixing with the suspension ring of lifting clamping plate for the lower end of steel wire rope, by lifting device, rope film door cloth is promoted to setting height, a cloth pre-made allowance lower end node is made to expose, make rope film door cloth decline by lifting device, dotted or gate cloth pre-made allowance lower end node is saved in pre-for door cloth made allowance upper end and does interim connection；
Step 10: continue to lift up rope film door cloth by lifting device, cuts off claim-reduction from middle part while promoting, and after being encased by corresponding cable wire, the two ends clamping claim-reduction with fixture form it into winding shape, and so forth until rope film door cloth is promoted to cable wire top；
Step 11: be connected fixing to pre-for door cloth made allowance lower end node and cable wire top, it is connected fixing with the support body of cable wire counterweight compensation device for the upper end of rope film door cloth, and pre-for door cloth made allowance upper end is saved between dotted or gate cloth pre-made allowance lower end node, connect disconnection temporarily, complete rope film and move the construction of folding gate.
Beneficial effects of the present invention:
1, the rope film of the present invention moves the Men Bu of folding gate and is formed by rope membrane material heat seal, and the door cloth cost that this material is made is low, save space, and convenient transport and installing, and flexible adaptation is strong, it is possible to meet Wind-Pressure Resistance requirement；In work progress, with actual design running status relatively, the impact of not by wind installed by cable wire, door cloth, and safety is secure for cable wire, track stress；
2, the construction method of the present invention is before door cloth is installed, and gets on the right track, track, cable wire and transmission, electric control system install, it is possible to opposite house running body carries out testing, adjusting, until qualified, causes damage reducing opposite house cloth in debugging process；
3, the rope film of the present invention moves folding gate and construction method thereof for ensureing that quality, raising efficiency, reduction of erection time lay a good foundation；
4, the rope film of the present invention move the door cloth of folding gate adopt special folding traction apparatus and devices for taking-up to carry out folding, wraparound, it is ensured that not superelevation, ultra-wide；Web-like door cloth need not be reprocessed after reaching the spot, be launched to can be carried out installation simultaneously；It addition, the present invention utilizes is arranged on the lifting device lever gear door cloth got on the right track on composite beam, operating reliability is strong, it is to avoid use large-scale crane, and provides vertical transport condition for maintaining in the future.
Accompanying drawing explanation
The rope film that Fig. 1 is the present invention moves the structural representation of the folding traction apparatus of employing in the folding gate door cloth course of processing；
Fig. 2 is the partial enlarged drawing of Fig. 1；
The rope film that Fig. 3 is the present invention moves the structural representation of the crimping device of employing in the folding gate door cloth course of processing；
Fig. 4 is the structural representation in Fig. 3 after the connected parts connection of right side crimped stent；
The rope film that Fig. 5 is the present invention moves the scheme of installation of claim-reduction in the folding gate door cloth course of processing；
Fig. 6 is the structural representation of Fig. 5 China and foreign countries button；
Fig. 7 is the structural representation of interior button in Fig. 5；
Fig. 8 is the structural representation of boss in Fig. 5；
Fig. 9 is the overall structure schematic diagram that the rope film of the present invention moves folding gate；
Figure 10 is the A-A sectional view of Fig. 9；
Figure 11 is the enlarged drawing after removing a head truss in Figure 10；
Figure 12 is the C portion enlarged drawing of Fig. 9；
Figure 13 is the axonometric chart after Fig. 9 partial enlargement；
Figure 14 is the B portion enlarged drawing of Fig. 9；
Figure 15 be the present invention construction method in the scheme of installation of door cloth；
Figure 16 is the structural representation of the lifting device adopted in the construction method of the present invention；
Figure 17 is the structural representation of the coaster adopted in the construction method of the present invention；
Figure 18 is the structural representation of the lifting clamping plate adopted in the construction method of the present invention；
nullIn figure: 1-road wheel，2-crimped stent，The curling axle of 3-，4-the second motor，5-slide block，6-slide rail，7-folding rack，8-the first reel，9-clutch shaft bearing seat，10-the first motor，Detain outside 11-，12-laterally strengthens band，13-boss，14-vertically strengthens band，Button in 15-，16-door head truss，17-cable wire，18-track，19-gets on the right track composite beam，20-coaster，21-lifting device，22-connecting elements，23-cable wire counterweight compensation device，24-gets on the right track，25-upper block，26-cable wire top shoe，27-connector，28-drive system guide wheel，29-pulley rail，30-fixed pulley，31-support body，32-counterweight，33-cable wire sliding block，34-the second bearing block，35-lifting bracket，36-the second reel，37-drive mechanism，38-the 3rd motor，39-assembly pulley，40-framework，41-Stairs，42-work platforms，43-door cloth pre-made allowance upper end node，44-door cloth pre-made allowance lower end node，45-lifts clamping plate，46-suspension ring.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As shown in Fig. 9～Figure 15, a kind of rope film moves folding gate, including the composite beam 19 that gets on the right track, is respectively arranged with, in the bottom of the composite beam 19 that gets on the right track, get on the right track 24 and guide wheel chute；Get on the right track 24 be arranged below several cable wire top shoes 26, upper block 25 and drive system guide wheel 28 it is respectively arranged with at the top of cable wire top shoe 26, described upper block 25 is arranged on and gets on the right track in 24, drive system guide wheel 28 is arranged in guide wheel chute, upper block 25 24 can move left and right along getting on the right track, and drive system guide wheel 28 can move left and right along guide wheel chute；Being provided with track 18 on ground below the composite beam 19 that gets on the right track, be provided with several cable wire sliding blocks 33 in track 18, described cable wire sliding block 33 can move left and right along track 18；It is provided with cable wire counterweight compensation device 23 in the lower section of each cable wire top shoe 26, the support body 31 of cable wire counterweight compensation device 23 is connected with cable wire top shoe 26 by connector 27, the top of support body 31 is provided with fixed pulley 30, one end of cable wire 17 is connected with counterweight 32 after fixed pulley 30, and the other end is connected with the cable wire sliding block 33 in track 18.
Being provided with Men Bu, described Men Bu on cable wire 17 to be formed by rope membrane material heat seal, the upper surface at Men Bu is provided with laterally to be strengthened being with 12 and vertically strengthening band 14, with 12, the vertically infall strengthened with 14 is provided with claim-reduction in laterally reinforcement；The upper end of door cloth is fixed on the support body 31 of cable wire counterweight compensation device 23, and its underpart is sleeved on cable wire 17 by claim-reduction；Cable wire top shoe 26 is connected with cable wire top shoe haulage cable, and described cable wire top shoe haulage cable is connected with hoist engine and enabling hoist engine with closing the door of cable wire top shoe respectively；Cable wire sliding block 33 is connected with cable wire sliding block haulage cable, and described cable wire sliding block haulage cable is connected with hoist engine and enabling hoist engine with closing the door of cable wire sliding block respectively.
In order to make a cloth adapt to the tension variation of cable wire 17, leave pre-made allowance on the top of described door cloth.
For the ease of promoting cable wire 17 and Men Bu, being provided with lifting device 21 on the described composite beam 19 that gets on the right track, as shown in figure 16, described lifting device 21 includes several lifting brackets 35, and described lifting bracket 35 is fixed on and gets on the right track on composite beam 19；Being provided with the second bearing block 34 on lifting bracket 35, the two ends of the second reel 36 are arranged in the second bearing block 34 respectively through bearing；Being provided with the 3rd motor 38 on lifting bracket 35 or the composite beam 19 that gets on the right track, the clutch end of the 3rd motor 38 is connected with the second reel 36 through drive mechanism 37, and the upper end of steel wire rope is fixing with the second reel 36 to be connected.Lifting device 21 is specifically used to lifting cable wire 17 and rope film door cloth, installs and does not remove after terminating, and provides vertical transport instrument for maintaining in the future and replacing rope film door cloth.
For the ease of the operation of workmen, being provided with pulley rail 29 in the described side getting on the right track composite beam 19, described pulley rail 29 is fixed on a head truss 16 by connecting elements 22；Being arranged below coaster 20 at pulley rail 29, as shown in figure 17, described coaster 20 includes framework 40, is provided with assembly pulley 39 at the top of framework 40, and described assembly pulley 39 is arranged in pulley rail 29, and can move left and right along pulley rail 29；Being provided with telescopic work platforms 42 in framework 40, described work platforms 42 is provided with three layers, and the side of framework 40 is provided with Stairs 41.Coaster 20 is the work platforms of personnel in installation process, its pulley rail 29 and get on the right track 24 with long, and coaster 20 can slide along pulley rail 29 at 130 meters of length directions；The work platforms 42 of coaster 20 is available for personnel and stands work, and fixing end is to the composite beam 19 that gets on the right track from cable wire 17 top for working height range, and after engineering terminates, coaster 20 is not removed, as keeping in repair use in the future.
In the present embodiment, coaster 20 weight is 300kg, and orbital weight is 10kg/m；The length of lifting device 21 is 18 meters, and weight is 500kg, will not structure be impacted；Coaster 20 adopts driven by shaking, is equipped with locking mechanism, it is possible to be parked in side, hole, gate, does not affect gate and opens and closes.
The processing method that described rope film moves folding gate door cloth, comprises the steps:
Step one: the laying of rope film and heat seal,
Before laying, first the dimensional stability to heating in house of rope film is tested, to determine dimensional stability to heating in house, determine the blank size of rope film further according to dimensional stability to heating in house, carry out blanking processing；In the present embodiment, described blank size is: length 85 meters, width 4 meters.
Graticule in facility floor, for the rope film physical dimension after ensureing heat seal, the accuracy strengthening the linearity with continuous heat seal and rope film junction point, and lays rope film along graticule, adjacent rope film is carried out heat seal process；In the present embodiment, the length of the rope film after heat seal is 85 meters, and width is continuously increased in continuous heat seal, is finally reached 160 meters.
Step 2: strengthen laying and the heat seal of band,
Rope film after heat seal is laid vertical reinforcement band 14, then vertical reinforcement, band 14 is laid horizontal band 12 of strengthening, and carry out heat seal process with vertical band 14 of strengthening with rope film by laterally strengthening band 12.
Step 3: the laying of claim-reduction and heat seal,
Strengthen intersection laying claim-reduction with 14 with 12 with vertical horizontal reinforcement, and claim-reduction is carried out heat seal process with laterally strengthening band 12, vertical reinforcement band 14 and rope film.
As shown in Fig. 5～Fig. 8, the processing method of described claim-reduction, comprise the steps:
Step A: the top of the interior button 15 of claim-reduction with outer button 11 is carried out heat seal process；
Step B: the bottom of the interior button 15 after heat seal being processed bends inwards, and carry out heat seal process with laterally strengthening band 12；
Step C: the bottom of the outer button 11 after heat seal being processed outwards bends, and carry out heat seal process with laterally strengthening band 12；
Step D: button 11 lays boss 13 with the outer surface laterally strengthened with 12 heat seals process parts outside, and with outer button 11, laterally reinforcement band 12 and rope film, described boss 13 is carried out heat seal process, completes the processing of claim-reduction.
Step 4: folding of rope film,
Oversize due to rope film, it is necessary to it is folded so as to transport and lifting；Owing to artificial trawling efficiency is low time folding, it is difficult to neat, therefore the present invention adopts folding traction apparatus to draw.
Before folding, first the claim-reduction of same string is connected with each pull rope of folding traction apparatus respectively, being folded by rope film by the traction of folding traction apparatus, when making to fully open with folding gate with the spacing of the adjacent claim-reduction of a line after folding, the spacing of adjacent cable wire is consistent；In the present embodiment, the rope film length after folding is 85 meters, and width is 17.21 meters, and thickness is 48.83 millimeters.
As shown in Figure 1 and Figure 2, described folding traction apparatus includes folding rack 7, reel 8 and the first motor 10, is provided with several bearing blocks 9 on described folding rack 7, and the axle of reel 8 is arranged on bearing block 9 by bearing；Being provided with the first motor 10 on described folding rack 7, the clutch end of the first motor 10 is fixing with reel 8 axle to be connected, and is fixed with one end of several pull ropes on reel 8.Before folding, first by the other end of each pull rope with treat that traction claim-reduction is fixing and be connected；Time folding, start the first motor 10, the first motor 10 band movable reel 8 rotate, and then drive pull rope to pull claim-reduction, thus realizing folding rope film.
In the actual course of processing, owing to part processing space ground area is limited, after the laying of part rope film and the laying of heat seal, the laying strengthening band and heat seal and claim-reduction and heat seal can be carried out, this part rope film is folded；After folding, then carry out the laying of remainder rope film and the laying of heat seal, the laying strengthening band and heat seal and claim-reduction and heat seal, and so forth, to realize the folding of whole rope film.
Step 5: rope film curling,
For the ease of transport and installation, the rope film of palpus doubling poststack is crimped；In the present embodiment, it is 2.5 meters that rope film coils into a diameter, and length is the cylinder of 17 meters, and weight, less than 25 tons, can successfully carry out highway transportation after so curling.Oversize due to rope film, artificial Curl Efficiency is low, it is difficult to realize, and therefore the present invention adopts crimping device to be crimped by the rope film after folding.
As shown in Figure 3, Figure 4, described crimping device includes the both sides crimped stent 2 with road wheel 1, is provided with the slide rail 6 of vertical direction in described crimped stent 2, is provided with slide block 5 in slide rail 6, and described slide block 5 can move up and down along slide rail 6；The two ends of curling axle 3 are arranged on the slide block 5 of both sides respectively through bearing, are provided with the second motor 4 on slide block 5, and the clutch end of the second motor 4 is fixing with curling axle 3 to be connected.Time curling, start the second motor 4, the second motor 4 drive curling axle 3 to rotate, thus realizing curling to rope film；In the curly course of rope film, the servo-actuated advance of meeting of both sides crimped stent 2, along with the increase of the curling thickness of rope film, slide block 5 moves up in slide rail 6, to adapt to curling thickness.
Step 6: when rope film is all rolled, arrange packaging film outside it, then withdraws the crimped stent 2 of both sides, is together lifted on vehicle with curling axle 3 by the rope film after curling, namely completes time processing process.
In the present embodiment, the material of described rope film is h cloth, and interior button 15, outer button 11, boss 13, laterally reinforcement are also h cloth with 12 and the vertical material strengthened with 14.
Described rope film moves the construction method of folding gate, comprises the steps:
Step one: before door head truss 16 promotes, the composite beam 19 that first will get on the right track lifting puts in place and carries out preliminary surveying, leveling and straightening, then the composite beam 19 that will get on the right track is fixed together with door head truss 16, is fixed on by lifting device 21 and gets on the right track on composite beam 19；And pulley rail 29 is fixed on a head truss 16 by connecting elements 22, matched with pulley rail 29 by the assembly pulley 39 of coaster 20, coaster 20 is hung on the lower section of pulley rail 29；
Step 2: 24 matched with getting on the right track bottom the composite beam 19 that gets on the right track by the upper block 25 at cable wire top shoe 26 top, each cable wire top shoe 26 is hung on get on the right track 24 lower section；Meanwhile, the drive system guide wheel 28 at cable wire top shoe 26 top is installed on get on the right track 24 guide wheel guide groove in；
Step 3: lever gear door head truss 16 is also fixed in building structure；
Step 4: respectively each cable wire counterweight compensation device 23 is sling with crane, and be connected by connector 27 with corresponding cable wire top shoe 26；
Step 5: cable wire counterweight compensation device 23 24 is uniformly distributed out along getting on the right track, to prevent load concentration, and carries out interim reinforcement by connection between cable wire counterweight compensation device 23, to prevent from freely swinging；Installing the haulage cable of cable wire top shoe 26, the haulage cable of described cable wire top shoe is connected with hoist engine and enabling hoist engine with closing the door of cable wire top shoe respectively；
Step 6: utilize 24 projections on ground of getting on the right track, it is determined that track 18 centrage, installs track 18, and installs each cable wire sliding block 33 in track 18；
Step 7: by each cable wire top shoe 26 and cable wire sliding block 33 respectively along get on the right track 24 and track 18 move to the lower section of lifting device 21 of side, hole and fix temporarily；
Step 8: the upper end of the lower end of the steel wire rope of lifting device 21 with cable wire 17 is connected, utilize lifting device 21 that cable wire 17 is promoted to setting height, after the fixed pulley 30 of the upper end of cable wire 17 traverse cable wire counterweight compensation device 23, it is connected with counterweight 32, disconnects the connection of steel wire rope and cable wire 17；Being connected with corresponding cable wire sliding block 33 respectively the lower end of each cable wire 17, and install the haulage cable of cable wire sliding block, the haulage cable of described cable wire sliding block is connected with hoist engine and enabling hoist engine with closing the door of cable wire sliding block respectively；
Step 9: the pre-debugging of associating, gate, drive mechanism, cable wire 17 and control system are debugged by energising in advance, and emphasis solves the problems such as structure, installation, jam；After pre-debugging, it is ensured that no longer carry out welding or welding in the air, with tamper-proof rope film door cloth；
Step 10: cable wire 17 is focused on below lifting device 21 after terminating by pre-debugging, makes the steel wire rope one_to_one corresponding of cable wire 17 and lifting device 21；Interim being fixed on by cable wire top shoe 26 is got on the right track on 24, is fixed in track 18 by cable wire sliding block 33, connects fixing by cable wire counterweight compensation device 23, prepares raising cord film door cloth；
In the outer end of transport to on-the-spot web-like rope film door cloth, lifting clamping plate 45 are installed, the structure of lifting clamping plate 45 is as shown in figure 18, it is connected fixing with the suspension ring 46 of lifting clamping plate 45 for the lower end of steel wire rope, by lifting device 21, rope film door cloth is promoted to 9 meters of eminences, by cable wire 17 close bottom rope film door cloth, now rope film Men Buyu cable wire 17 is perpendicular to ground, a cloth pre-made allowance lower end node 44 is made to expose, rope film door cloth is made to drop to 5.5 meters of high positions by lifting device 21, pre-for door cloth made allowance upper end node 43 is done interim connection with door cloth pre-made allowance lower end node 44, make rope film door cloth be here formed as compensate bag-shaped；
Step 11: continue to lift up rope film door cloth by lifting device 21, cuts off first row claim-reduction from middle part while promoting, and after being encased by corresponding cable wire 17, the two ends clamping claim-reduction with fixture form it into winding shape, carry out the connection of second row claim-reduction equally；Start lifting device 21 raising cord film Men Buzhi 2 meters high, continue to repeat to connect claim-reduction, and so forth until rope film door cloth is promoted to cable wire 17 top；
Step 12: staff is connected fixing to pre-for door cloth made allowance lower end node 44 and cable wire 17 top on coaster 20, it is connected fixing with the support body 31 of cable wire counterweight compensation device 23 for the upper end of rope film door cloth, and disconnection will be connected between pre-for door cloth made allowance upper end node 43 with door cloth pre-made allowance lower end node 44 temporarily, complete rope film and move the construction of folding gate；
Step 13: install the rope film door cloth sealing position, and debug, detecting and controlling system comprehensively, carries out trail run, and checks and accepts.
In the present embodiment, described door cloth pre-made allowance upper end nodal point separation rope film door cloth topmost 4.5 meters, nodal point separation door cloth pre-made allowance upper end, door cloth pre-made allowance lower end node 4.5 meters.
Claims (3)
1. a rope film moves folding gate, it is characterised in that include the composite beam that gets on the right track, and is respectively arranged with in the bottom of the composite beam that gets on the right track and gets on the right track and guide wheel chute；It is arranged below several cable wire top shoes what get on the right track, upper block and drive system guide wheel it is respectively arranged with at the top of cable wire top shoe, described upper block is arranged in getting on the right track, drive system guide wheel is arranged in guide wheel chute, upper block can move left and right along getting on the right track, and drive system guide wheel can move left and right along guide wheel chute；Being provided with track on ground below the composite beam that gets on the right track, be provided with several cable wire sliding blocks in track, described cable wire sliding block can move left and right along track；It is provided with cable wire counterweight compensation device in the lower section of each cable wire top shoe, the support body of cable wire counterweight compensation device is connected with cable wire top shoe by connector, the top of support body is provided with fixed pulley, one end of cable wire is connected with counterweight after fixed pulley, and the other end is connected with the cable wire sliding block in track；
Being provided with Men Bu, described Men Bu on cable wire to be formed by rope membrane material heat seal, the upper surface at Men Bu is provided with laterally to be strengthened band and vertically strengthens band, laterally strengthening band, the vertical infall strengthening band is provided with claim-reduction；The upper end of door cloth is fixed on the support body of cable wire counterweight compensation device, and its underpart is sleeved on cable wire by claim-reduction；Cable wire top shoe is connected with cable wire top shoe haulage cable, described cable wire top shoe haulage cable is connected with hoist engine and enabling hoist engine with closing the door of cable wire top shoe respectively, cable wire sliding block is connected with cable wire sliding block haulage cable, and described cable wire sliding block haulage cable is connected with hoist engine and enabling hoist engine with closing the door of cable wire sliding block respectively.
2. rope film according to claim 1 moves folding gate, it is characterised in that leave pre-made allowance on the top of described door cloth.
3. the rope film described in claim 1 moves the construction method of folding gate, it is characterised in that comprise the steps:
Step one: before door head truss promotes, the composite beam that first will get on the right track is fixed together with door head truss, is fixed on by lifting device and gets on the right track on composite beam；And pulley rail is fixed on a head truss by connecting elements, matched with pulley rail by the assembly pulley of coaster, by pulley suspension in the lower section of pulley rail；
Step 2: matched with getting on the right track bottom the composite beam that gets on the right track by the upper block at cable wire top shoe top, hangs on, by each cable wire top shoe, the lower section got on the right track；Meanwhile, the drive system guide wheel at cable wire top shoe top is installed in the guide wheel guide groove got on the right track；
Step 3: lever gear door head truss is also fixed in building structure；
Step 4: respectively each cable wire counterweight compensation device is sling with crane, and be connected by connector with corresponding cable wire top shoe；
Step 5: installing the haulage cable of cable wire top shoe, the haulage cable of described cable wire top shoe is connected with hoist engine and enabling hoist engine with closing the door of cable wire top shoe respectively；
Step 6: determine track centrage, installs track, and installs each cable wire sliding block in track；
Step 7: the lower section of the lifting device moving to side, hole with track that each cable wire top shoe and cable wire sliding block edge respectively are got on the right track；
Step 8: the lower end of the steel wire rope of lifting device is connected with the upper end of cable wire, utilize lifting device that cable wire is promoted to setting height, after the fixed pulley of the upper end of cable wire traverse cable wire counterweight compensation device, it is connected with counterweight, disconnects the connection of steel wire rope and cable wire；Being connected with corresponding cable wire sliding block respectively the lower end of each cable wire, and install the haulage cable of cable wire sliding block, the haulage cable of described cable wire sliding block is connected with hoist engine and enabling hoist engine with closing the door of cable wire sliding block respectively；
Step 9: install lifting clamping plate in the outer end of transport to on-the-spot web-like rope film door cloth, it is connected fixing with the suspension ring of lifting clamping plate for the lower end of steel wire rope, by lifting device, rope film door cloth is promoted to setting height, a cloth pre-made allowance lower end node is made to expose, make rope film door cloth decline by lifting device, dotted or gate cloth pre-made allowance lower end node is saved in pre-for door cloth made allowance upper end and does interim connection；
Step 10: continue to lift up rope film door cloth by lifting device, cuts off claim-reduction from middle part while promoting, and after being encased by corresponding cable wire, the two ends clamping claim-reduction with fixture form it into winding shape, and so forth until rope film door cloth is promoted to cable wire top；
Step 11: be connected fixing to pre-for door cloth made allowance lower end node and cable wire top, it is connected fixing with the support body of cable wire counterweight compensation device for the upper end of rope film door cloth, and pre-for door cloth made allowance upper end is saved between dotted or gate cloth pre-made allowance lower end node, connect disconnection temporarily, complete rope film and move the construction of folding gate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610220559.4A CN105735838B (en) | 2016-04-08 | 2016-04-08 | Cable-membrane movable folding gate and construction method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610220559.4A CN105735838B (en) | 2016-04-08 | 2016-04-08 | Cable-membrane movable folding gate and construction method thereof |
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| CN105735838A true CN105735838A (en) | 2016-07-06 |
| CN105735838B CN105735838B (en) | 2017-05-24 |
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| CN106351559A (en) * | 2016-08-21 | 2017-01-25 | 浙江东南网架股份有限公司 | Manufacturing method of ultralarge-area folding opening type membrane structure gate |
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|---|---|
| CN105735838B (en) | 2017-05-24 |
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Inventor after: Wang Xing Inventor after: Xu Zhong Inventor after: Li Dianqi Inventor after: Fang Hanwei Inventor before: Wang Xing Inventor before: Xu Zhong |
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Denomination of invention: Cable-membrane movable folding gate and construction method thereof Effective date of registration: 20171019 Granted publication date: 20170524 Pledgee: Pudong Development Bank of Shanghai Limited by Share Ltd. Shenyang branch Pledgor: SHENYANG BAOTONG DOOR Co.,Ltd. Registration number: 2017210000020 |
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Date of cancellation: 20191118 Granted publication date: 20170524 Pledgee: Pudong Development Bank of Shanghai Limited by Share Ltd. Shenyang branch Pledgor: SHENYANG BAOTONG DOOR Co.,Ltd. Registration number: 2017210000020 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A mobile folding door with a cable membrane and its construction method Granted publication date: 20170524 Pledgee: Hanhua Financing Guarantee Co.,Ltd. Pledgor: SHENYANG BAOTONG DOOR Co.,Ltd. Registration number: Y2024210000068 |