CN105382371B - A kind of electric iron - Google Patents
A kind of electric iron Download PDFInfo
- Publication number
- CN105382371B CN105382371B CN201510989113.3A CN201510989113A CN105382371B CN 105382371 B CN105382371 B CN 105382371B CN 201510989113 A CN201510989113 A CN 201510989113A CN 105382371 B CN105382371 B CN 105382371B
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- CN
- China
- Prior art keywords
- heating wire
- electric
- temperature
- conductive
- print seat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
- B23K3/0315—Quick-heating soldering irons having the tip-material forming part of the electric circuit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
- B23K3/0392—Soldering irons; Bits electrically heated the heat being generated by contact resistance
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Resistance Heating (AREA)
Abstract
The present invention relates to a kind of electric iron of welding.The electric iron includes insulation lever, electric soldering bit, conductive core pole and insulation core print seat, it is characterised in that:The conductive core pole is in insulation core print seat, described insulation core print seat one end is wound with heating wire, the other end is cased with conductive link, the heating wire one is connected on conductive core pole, other end is connected on conductive link, the conductive link is arranged on insulation lever, the conductive link is electrically connected with conductive core pole by wire and temperature-control circuit, the electric soldering bit is connected with heat conducting sleeve, the heat conducting sleeve is placed on that one end of insulation core print seat where heating wire, and insulating thermal conductor is mutually separated between heating wire, insulating thermal conductor contacts with heating wire and heat conducting sleeve respectively, the electric soldering bit is close to that one end of insulation core print seat where heating wire.According to a kind of electric iron provided by the invention, have that heating is fast, little power consumption, temperature stabilization, the advantages that service life is long.
Description
Technical field
The present invention relates to a kind of electric iron.
Background technology
It is known that electric iron is the indispensable instrument based on soldering.It is widely used in the industries such as electronic apparatus electrician.Pass
The electric iron of system either internal heat type or external-heat, their operation principle are all by thermal conductivity ratio after being generated heat by electric heat generating core
Preferable fine copper is led heat and realized on electric soldering bit to workpiece welding.In order to obtain larger heating power and relatively steady
Fixed temperature, electric soldering bit and electric heat generating core are all long, and substantial amounts of electricity is caused in diabatic process and is wasted, is also therefore opened
It is very long the time required to machine heating.The small power electric flatiron heat time typically at 5 minutes or so, it is powerful will 10 minutes with
On, cause substantial amounts of waste of human resource.Other fine copper antioxidant anticorrosive abrasiveness is very poor, causes electric soldering bit consumption very big,
One working day more persons must change 2-3.
With the industrial upgrading of electronics industry, also when the river rises the boat goes up for the requirement to electric iron, and speed is heated in the start of electric iron
Degree, power consumption, temperature adjustment, temperature stability, service life etc. are proposed very high requirement.This this work of many producers at present
It is many to improve upgrading but overall unsatisfactory.
The shortcomings that heating element heater of new-type constant temperature electric iron is installed respectively with temperature-measuring element at present, and they are common be
It is complicated(Need 4 circuits), poor reliability, maintenance and repair are very troublesome.Heater element has necessarily with temperature-measuring element
Distance and cause temperature measurement accuracy not high, it is with high costs.
The content of the invention
In view of the shortcomings of the prior art, present invention innovation is supplied to a kind of heating soon, little power consumption, temperature stabilization,
The electric iron of service life length.
The electric iron includes insulation lever, electric soldering bit, conductive core pole and insulation core print seat, it is characterised in that:It is described
Conductive core pole is in insulation core print seat, and described insulation core print seat one end is wound with heating wire, and the other end is cased with conductive link, the electric heating
Silk one is connected on conductive core pole, and other end is connected on conductive link, and the conductive link is arranged on insulation lever, institute
State conductive link to electrically connect by wire and temperature-control circuit with conductive core pole, the electric soldering bit is connected with heat conducting sleeve, institute
That one end of insulation core print seat that heat conducting sleeve is placed on where heating wire is stated, and insulating thermal conductor is mutually separated between heating wire, insulation is led
Hot body contacts with heating wire and heat conducting sleeve respectively, and the electric soldering bit is close to that one end of insulation core print seat where heating wire.
The temperature-control circuit includes the electric wire circuit's module for being connected to heating wire both ends, Switching Power Supply, Wei Chu
The amplified circuit of current signal is passed to microprocessor by reason device, display module and input module, electric wire circuit's module,
Voltage signal is passed to microprocessor by electric wire circuit's module again, and microprocessor exports process signal to Switching Power Supply,
The voltage of Switching Power Supply feedback control electric wire circuit's module, the microprocessor pass through display module displays temperature and power number
According to the microprocessor is able to setup parameter by input module.
The material that the heating wire uses is nickel.
The material that the heat conducting sleeve uses is iron or aluminium alloy.
The material that the insulating thermal conductor uses is high-temperature plastic
According to a kind of electric iron provided by the invention, because electric soldering bit is very close to heating wire, electricity is greatly reduced
The size of solder horn, heat is reduced to greatest extent and is distributed, has saved substantial amounts of electric power energy.Also save cost simultaneously.
Therefore electric soldering bit quick heating, and it is more accurate in the thermometric to electric soldering bit, as long as the temperature at measurement heating wire, because
It is the temperature of electric soldering bit for the temperature at heating wire, because the heating wire of use is with temperature-coefficient of electrical resistance and the linearity
Nickel wire, while can be directly as sensor for measuring temperature, therefore also avoid the need for another external sensor(Additionally led by two
Line connects)Onto electric soldering bit, in a sense, technique is simplified, reduce production cost, improve reliability;Separately
Outside, the present invention realizes intelligent constant-temperature control to heating wire, prevents heating wire from producing in use also by temperature-control circuit
Raw temperature fluctuations.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the temperature-control circuit figure of the heating wire of the present invention.
Embodiment
As shown in figure 1, a kind of electric iron of the present invention, includes insulation lever(It is not drawn into), electric soldering bit 5, conductive core
Post 1 and insulation core print seat 6(It is made up of ceramics), for wherein conductive core pole 1 in insulation core print seat 6, insulation core print seat 6 one end is wound with electricity
Heated filament 4, insulation core print seat 6 for heating wire 4 with respect to carrier is played a part of, and the other end is cased with conductive link 2, the conductive link 2
On insulation lever, heating wire 4 one is connected on conductive core pole 1, and other end is connected on conductive link 2, the conduction
Connecting rod 2 forms loop with conductive core pole 1 by wire and power supply, and electric soldering bit 5 is connected with heat conducting sleeve 3, and heat conducting sleeve 3 is placed on electricity
That one end of insulation core print seat 6 where heated filament 4, and insulating thermal conductor 7 is mutually separated between heating wire 4, in addition, electric soldering bit 5 leans on
That one end of insulation core print seat 6 where nearly heating wire 4.
From the above as can be seen that conductive core pole 1, heating wire 4 and conductive link 2 form loop with power supply, when logical
When electric, heating wire 4 is rapidly heated heating, passes sequentially through insulating thermal conductor 7(Prevent heating wire 4 from short circuit occurs), heat conducting sleeve 3 is by warm
Amount passes to electric soldering bit 5, because the electric soldering bit 5 of this structure is very near from heating wire 4, is directly carried out by heat conducting sleeve 3
Heat is transmitted, therefore thermal loss is seldom(Power consumption is also accordingly greatly decreased), electric soldering bit 5 heats up very rapid, Er Qiewen
Spend easily controllable, the reason for being due to equally closer to the distance, the temperature of heating wire 4 close to electric soldering bit 5 temperature, therefore only
The temperature of electric soldering bit 5 can be measured by measuring the temperature of heating wire 4, it is not necessary to, can only be temperature as prior art
Sensor is arranged on the position of Electric soldering iron core, is equivalent to the temperature of electric soldering bit in the state of static state reluctantly, is actually existed
Under dynamic behavior, there is very big difference in actual temperature and the temperature sensor measurement point temperature of electric soldering bit, cause temperature
It is poor to spend precision.And the present invention does not need extra mounting temperature sensor, so as to simplify technique, reduce production cost,
Improve functional reliability and temperature stability.
In addition it is noted that the material that uses of heating wire 4 of the present invention is nickel, nickel wire has higher electric conductivity,
High temperature strength is good, more satisfactory temperature-coefficient of electrical resistance, and high-temperature capability is high, is very suitable for making heating wire 4.In addition, the present invention's leads
Both the material that hot jacket 3 uses has stronger thermal conductivity, is not easy the oxide etch by air, therefore for iron or aluminium alloy
It is more durable in use.
The present invention is by the use of pure nickel wire as electrical heating elements, while pure nickel wire has good temperature-coefficient of electrical resistance, can make
For sensor for measuring temperature, because heating and measurement are identity elements, therefore temperature measurement accuracy is set to reach unprecedented height
Degree, while also solve the problems, such as that complicated, cost is high, provide the user relatively reliable steady, the production of price material benefit
Product.
As shown in Fig. 2 after Switching Power Supply is connected into electric-opening, power frequency supply is through Switching Power Supply isolated variable into low-voltage direct
It is transported to after electricity on the heating wire 4 of electric iron, the both ends of heating wire 4 are connected with electric wire circuit's module, and electric wire circuit's module is same
When take out and flow through the electric current of heating wire 4 and the voltage signal at the both ends of heating wire 4, voltage signal is believed with the electric current after amplified processing
Number it is sent to microprocessor(Single-chip microcomputer)Enter trip temperature computing.
For example, heating wire(Nickel wire)Resistance at a temperature of 20 degree of environment is 1 Europe, and the temperature-coefficient of electrical resistance of nickel is 0.0069
Europe/degree Celsius, can be by every degree 0.0069 Europe/degree Celsius linear rise with the rise resistance of temperature.Pass through voltage divided by electric current
Signal can calculate real-time heating wire by microprocessor(Nickel)Resistance change, so as to draw the change of temperature, then by micro-
Manage device output control switch supply voltage feedback end and carry out voltage control, and then effectively control the stabilization of electric iron temperature, and it is warm
The numerical value of degree shows that parameter is set by input module setting by display module.By said temperature control circuit, realize
The intelligent constant-temperature of heating wire is controlled, makes that the heating of heating wire is more stable, and use is relatively reliable.
Claims (4)
1. a kind of electric iron, include insulation lever, electric soldering bit(5), conductive core pole(1)And insulation core print seat(6), its feature
It is:The conductive core pole(1)Located at insulation core print seat(6)It is interior, the insulation core print seat(6)One end is wound with heating wire(4), the other end
It is cased with conductive link(2), the heating wire(4)One is connected to conductive core pole(1)On, other end is connected to conductive link(2)
On, the conductive link(2)On insulation lever, the conductive link(2)With conductive core pole(1)Pass through wire and temperature
Control circuit electrically connects, the electric soldering bit(5)With heat conducting sleeve(3)Connection, the heat conducting sleeve(3)It is placed on heating wire(4)Place
Insulation core print seat(6)That one end, and and heating wire(4)Between be mutually separated with insulating thermal conductor(7), insulating thermal conductor(7)Respectively with
Heating wire(4)And heat conducting sleeve(3)Contact, the electric soldering bit(5)Close to heating wire(4)The insulation core print seat at place(6)That one end;
The temperature-control circuit includes the electric wire circuit's module for being connected to heating wire both ends, Switching Power Supply, microprocessor, display
The amplified circuit of current signal is passed to microprocessor, the electric heating by module and input module, electric wire circuit's module
Voltage signal is passed to microprocessor by silk circuit module again, and microprocessor exports process signal to Switching Power Supply, Switching Power Supply
The voltage of feedback control electric wire circuit's module, the microprocessor are described by display module displays temperature and power data
Microprocessor is able to setup parameter by input module.
A kind of 2. electric iron according to claim 1, it is characterised in that:The heating wire(4)The material used is nickel.
A kind of 3. electric iron according to claim 1, it is characterised in that:The heat conducting sleeve(3)The material used for iron or
Aluminium alloy.
A kind of 4. electric iron according to claim 1, it is characterised in that:The insulating thermal conductor(7)The material used for
High-temperature plastic.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510989113.3A CN105382371B (en) | 2015-12-28 | 2015-12-28 | A kind of electric iron |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510989113.3A CN105382371B (en) | 2015-12-28 | 2015-12-28 | A kind of electric iron |
Publications (2)
Publication Number | Publication Date |
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CN105382371A CN105382371A (en) | 2016-03-09 |
CN105382371B true CN105382371B (en) | 2018-01-02 |
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CN201510989113.3A Active CN105382371B (en) | 2015-12-28 | 2015-12-28 | A kind of electric iron |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108817725A (en) * | 2018-09-07 | 2018-11-16 | 佛山朝鸿新材料科技有限公司 | A kind of new automobile inscription plate welding fixture and its welding method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2868524Y (en) * | 2006-01-25 | 2007-02-14 | 申箭峰 | Heating body, sensor and ironhead combining device |
CN2933678Y (en) * | 2006-08-04 | 2007-08-15 | 孙勇 | Lead-free welding bench |
CN101062528A (en) * | 2006-04-29 | 2007-10-31 | 东南大学 | Quick-heating electric soldering iron heating head |
CN202622117U (en) * | 2012-03-01 | 2012-12-26 | 肖兰 | Temperature adjustable electric soldering iron |
CN104646787A (en) * | 2015-02-09 | 2015-05-27 | 常州快克锡焊股份有限公司 | Soldering iron head |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9931705B2 (en) * | 2013-09-20 | 2018-04-03 | Hakko Corp. | Process for fabricating inductive heated solder cartridge |
-
2015
- 2015-12-28 CN CN201510989113.3A patent/CN105382371B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2868524Y (en) * | 2006-01-25 | 2007-02-14 | 申箭峰 | Heating body, sensor and ironhead combining device |
CN101062528A (en) * | 2006-04-29 | 2007-10-31 | 东南大学 | Quick-heating electric soldering iron heating head |
CN2933678Y (en) * | 2006-08-04 | 2007-08-15 | 孙勇 | Lead-free welding bench |
CN202622117U (en) * | 2012-03-01 | 2012-12-26 | 肖兰 | Temperature adjustable electric soldering iron |
CN104646787A (en) * | 2015-02-09 | 2015-05-27 | 常州快克锡焊股份有限公司 | Soldering iron head |
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Publication number | Publication date |
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CN105382371A (en) | 2016-03-09 |
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