CN104923708A - Method for forging and producing gear ring - Google Patents
Method for forging and producing gear ring Download PDFInfo
- Publication number
- CN104923708A CN104923708A CN201510311008.4A CN201510311008A CN104923708A CN 104923708 A CN104923708 A CN 104923708A CN 201510311008 A CN201510311008 A CN 201510311008A CN 104923708 A CN104923708 A CN 104923708A
- Authority
- CN
- China
- Prior art keywords
- ring
- temperature
- punching
- forging
- gear ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/76—Making machine elements elements not mentioned in one of the preceding groups
- B21K1/761—Making machine elements elements not mentioned in one of the preceding groups rings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/06—Making articles shaped as bodies of revolution rings of restricted axial length
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention relates to a method for forging and producing a gear ring. The method for forging and producing a gear ring comprises the following steps: blanking, heating, upsetting, punching and chambering, rolling rings, and annealing procedures; in the heating procedure, the tapping temperature of ingredients is 1050-1150 DEG C; in the upsetting process, the free forging temperature of a work piece is 1050-1150 DEG C; in the punching and chambering process, a taper end of a punch at the right center position hammers an empty upsetting rough model until 6-10 mm of a blind hole, and then a chamfering punch is applied to chamfer the original aperture; in the process of rolling ring, a chamfered blank is rapidly put in a mandrel of a ring roller for rolling ring; during the annealing procedure, the temperature is risen to 870 DEG C and kept for 1 hour; and then the temperature is reduced to 450 DEG C and kept for 3 hours; then the blank is discharged and cooled in the air. The method for forging and producing the gear ring is reasonable in technical route design, and capable of guaranteeing the technical requirement of processing the tooth ring; the method is short in production cycle, few in power consumption and low in cost.
Description
Technical field
The present invention relates to metal parts processing processing technology field, be specifically related to a kind of gear ring forging method.
Background technology
Along with the development of China's heavy industry level, the application of gear ring is also more and more extensive.At present, also there is a lot of problem in the forging method of gear ring, and process step design is unreasonable, manufacturing parameter is set with problem, and cause production efficiency in gear ring forging process low, gear ring product quality is not good enough, cannot reach technical requirement.
Summary of the invention
For solving the above-mentioned problems in the prior art, the invention provides a kind of gear ring forging method.
Technique effect of the present invention is achieved through the following technical solutions:
A kind of gear ring forging method, comprise blanking, heating, jumping-up, punching reaming, roll over ring, normalizing process, in heating process, batching tapping temperature 1050-1150 DEG C, in jumping-up operation, workpiece flat-die forging temperature is 1050-1150 DEG C, in punching reaming operation, centering center punching punching pin tapering end goes hammer down roughcast carries out hammering at sky, and hammering, to blind hole 6-10mm, expands just aperture with reaming punching pin; In rolling ring operation, stock good for reaming is put on the mandrel of Ring Rolling Machine fast, carries out rolling ring, at normalizing process, temperature is risen to 870 DEG C and keep 1 hour, cool the temperature to 450 DEG C subsequently and keep 3 hours, air cooling of coming out of the stove.
The invention has the beneficial effects as follows:
A kind of gear ring forging method disclosed in this invention, Process Route Planning is reasonable, and can ensure the technological requirement of processing gear ring, with short production cycle, power consumption is few, and cost is low.
Detailed description of the invention
A kind of gear ring forging method, comprise blanking, heating, jumping-up, punching reaming, roll over ring, normalizing process, in heating process, batching tapping temperature 1050-1150 DEG C, in jumping-up operation, workpiece flat-die forging temperature is 1050-1150 DEG C, in punching reaming operation, centering center punching punching pin tapering end goes hammer down roughcast carries out hammering at sky, and hammering, to blind hole 6-10mm, expands just aperture with reaming punching pin; In rolling ring operation, stock good for reaming is put on the mandrel of Ring Rolling Machine fast, carries out rolling ring, at normalizing process, temperature is risen to 870 DEG C and keep 1 hour, cool the temperature to 450 DEG C subsequently and keep 3 hours, air cooling of coming out of the stove.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (1)
1. a gear ring forging method, comprise blanking, heating, jumping-up, punching reaming, roll over ring, normalizing process, it is characterized in that: in heating process, batching tapping temperature 1050-1150 DEG C, in jumping-up operation, workpiece flat-die forging temperature is 1050-1150 DEG C, in punching reaming operation, centering center punching punching pin tapering end goes hammer down roughcast carries out hammering at sky, and hammering, to blind hole 6-10mm, expands just aperture with reaming punching pin; In rolling ring operation, stock good for reaming is put on the mandrel of Ring Rolling Machine fast, carries out rolling ring, at normalizing process, temperature is risen to 870 DEG C and keep 1 hour, cool the temperature to 450 DEG C subsequently and keep 3 hours, air cooling of coming out of the stove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510311008.4A CN104923708A (en) | 2015-06-09 | 2015-06-09 | Method for forging and producing gear ring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510311008.4A CN104923708A (en) | 2015-06-09 | 2015-06-09 | Method for forging and producing gear ring |
Publications (1)
Publication Number | Publication Date |
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CN104923708A true CN104923708A (en) | 2015-09-23 |
Family
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Family Applications (1)
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CN201510311008.4A Pending CN104923708A (en) | 2015-06-09 | 2015-06-09 | Method for forging and producing gear ring |
Country Status (1)
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CN (1) | CN104923708A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105537863A (en) * | 2015-12-02 | 2016-05-04 | 四川民盛特钢锻造有限公司 | Forging method of inner and outer rings of variable speed bearing of fan |
CN107570655A (en) * | 2017-08-21 | 2018-01-12 | 柳州科尔特锻造机械有限公司 | The forging method of cylindrical element |
CN108160909A (en) * | 2017-12-19 | 2018-06-15 | 无锡市强力锻造有限公司 | A kind of whole manufacturing method for grinding expansion formula ring gear |
CN108994248A (en) * | 2018-09-17 | 2018-12-14 | 杭州金越晟重型机械有限公司 | A kind of gear forging technique |
CN111069503A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Hot die forging production process of hydraulic flange |
CN111069489A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Gear ring forging process |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20010005938A1 (en) * | 1999-07-13 | 2001-07-05 | Seiichi Kotani | Hypoid ring gear for differentials and method of producing the same |
CN1963260A (en) * | 2006-11-22 | 2007-05-16 | 重庆长风精化毛坯有限责任公司 | Gear ring blank for automobile synchronizer and method for processing same |
CN102172734A (en) * | 2010-12-31 | 2011-09-07 | 莫亚夫 | Rolling blank making method for automobile transmission gear ring |
CN102528406A (en) * | 2012-03-13 | 2012-07-04 | 江国辉 | Method for processing automobile synchronizer gear ring blank |
-
2015
- 2015-06-09 CN CN201510311008.4A patent/CN104923708A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20010005938A1 (en) * | 1999-07-13 | 2001-07-05 | Seiichi Kotani | Hypoid ring gear for differentials and method of producing the same |
CN1963260A (en) * | 2006-11-22 | 2007-05-16 | 重庆长风精化毛坯有限责任公司 | Gear ring blank for automobile synchronizer and method for processing same |
CN102172734A (en) * | 2010-12-31 | 2011-09-07 | 莫亚夫 | Rolling blank making method for automobile transmission gear ring |
CN102528406A (en) * | 2012-03-13 | 2012-07-04 | 江国辉 | Method for processing automobile synchronizer gear ring blank |
Non-Patent Citations (3)
Title |
---|
周光万: "《金属工艺基础》", 31 January 2014, 机械工业出版社 * |
温浩: "高精度立车工作台齿圈的辗扩加工过程", 《齐齐哈尔大学学报(自然科学版)》 * |
王继伟: "《机械制造工程训练》", 30 September 2014, 机械工业出版社 * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105537863A (en) * | 2015-12-02 | 2016-05-04 | 四川民盛特钢锻造有限公司 | Forging method of inner and outer rings of variable speed bearing of fan |
CN107570655A (en) * | 2017-08-21 | 2018-01-12 | 柳州科尔特锻造机械有限公司 | The forging method of cylindrical element |
CN108160909A (en) * | 2017-12-19 | 2018-06-15 | 无锡市强力锻造有限公司 | A kind of whole manufacturing method for grinding expansion formula ring gear |
CN108160909B (en) * | 2017-12-19 | 2019-05-07 | 无锡市强力锻造有限公司 | A kind of whole manufacturing method for grinding expansion formula ring gear |
CN108994248A (en) * | 2018-09-17 | 2018-12-14 | 杭州金越晟重型机械有限公司 | A kind of gear forging technique |
CN111069503A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Hot die forging production process of hydraulic flange |
CN111069489A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Gear ring forging process |
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Application publication date: 20150923 |