A mao sanding all-in-one cut by a kind of hairbrush
Technical field
The present invention relates to hairbrush processing equipment, particularly relate to a kind of hairbrush and cut a mao sanding all-in-one.
Background technology
Hairbrush is mainly divided into two steps adding man-hour: 1, plants hair, implants in brush holder by bristle; 2, repair hair, namely bristle pruned and grind.Generally, hairbrush is by after planting hair, and its bristle outer end also exists uneven situation, needs to be undertaken pruning, grinding by bristle trimming machine.Traditional hairbrush bristle trimming machine, includes one for transporting the hairbrush feed mechanism of hairbrush to be processed, and along hairbrush feed mechanism arrange wool cutter and sanding device; During use, hairbrush to be processed also carries out cutting by wool cutter successively by the transport of hairbrush feed mechanism and sanding device grinds.
But, the weak point of existing hairbrush bristle trimming machine is: 1, hairbrush feed mechanism on hairbrush bristle trimming machine comprise conveyer belt and on multiple hair brush clamps, conveyer belt is driven by stepper motor, needs in the hair brush clamp on conveyer belt, manually assemble hairbrush to be processed and dismounting finished product of brush during use; Therefore, conveniently artificial dismounting hairbrush, the hair brush clamp structure on existing hairbrush bristle trimming machine is simple, clamps poor effect, is easy to exist the situation that hairbrush comes off, uses inconvenience and there is accident potential in the process of hairbrush conveying.2, the wool cutter on hairbrush bristle trimming machine comprises moveable crane, and the cutter assembly of upper setting, realizes the disposable cutting of cutter assembly to bristle by the movement of crane, and the lifting of crane is in order to adapt to different bristle lengths; But the bristle ends shape required for existing hairbrush mostly is arc line shaped, disposable cutting is difficult to meet.3, the sanding device on hairbrush bristle trimming machine comprises mill and spinning motor, drives mill original place one-directional rotation, carry out unidirectional grinding to bristle by spinning motor; Bristle after this kind of lapping mode grinding is coarse successively, and the round and smooth degree of bristle tips not enough.4, hairbrush bristle trimming machine can produce a large amount of bristle sections and bristle break flour at work, existing hairbrush bristle trimming machine arranges dust sucting pipeline in order to collect bristle sections and bristle break flour at wool cutter and sanding device side, but because dust sucting pipeline distance cutting portion and grind section are in certain distance, cause its collecting effect not good, the bristle sections be not collected in a large number and the cleaning of bristle break flour bother and are easy to cause equipment fault.
Summary of the invention
In order to solve the problem, the object of the present invention is to provide a kind of hairbrush to cut a mao sanding all-in-one, a mao sanding all-in-one cut by this hairbrush, and to have manual operation convenient, the effective and bristle flatness of the finished product of brush produced of collection powder, the technical advantage that smoothness is high.
In order to realize above-mentioned object, present invention employs following technical scheme:
A mao sanding all-in-one cut by a kind of hairbrush, comprises cabinet, and is arranged on feed mechanism in cabinet, hair-cutting machine structure, sanding mechanism and powder collection device; Described cabinet offers the blowing opening for placing hairbrush to be processed, and for discharging the discharge port of finished product of brush, be provided with charging cylinder in blowing opening, cabinet inside is provided with dump skip, the output of dump skip is corresponding with discharge port, is provided with dumping cylinder above the input of dump skip;
Described feed mechanism comprises stepper motor, and feeding belt driven by stepper motors, and equidistantly rule is fixed on the multiple hair brush clamps on the outer surface of feeding belt; Described hair brush clamp comprises chuck body, clamp shaft, location dop, resetting means and two pieces of fixture blocks, and clamp shaft wears chuck body inside, and the outer end of clamp shaft is in the outside of chuck body, and the inner end of clamp shaft is connected with resetting means; Chuck body upper end is provided with draw-in groove, and two pieces of fixture blocks are arranged on draw-in groove both sides in opposite directions, and the lower end of fixture block is located in chuck body inside and is connected with the inner end of clamp shaft; Location dop is fixed on chuck body upper surface, and location dop is provided with V-arrangement bayonet socket, and V-arrangement bayonet socket is towards draw-in groove; Described charging cylinder and dumping cylinder are by synchronized and stepping motor synchronous, and the output of charging cylinder output and dumping cylinder coordinates with the clamp shaft interval on hair brush clamp;
Described hair-cutting machine structure and sanding mechanism are successively set between blowing opening and discharge port along feeding belt throughput direction; Hair-cutting machine structure comprises motor base, elevator platform, mobile motor, two groups of cutting groups and two cutting blade motors; Described motor base is fixed on cabinet inside, mobile motor and elevator platform are all arranged on motor base, the output shaft of mobile motor drives elevator platform to slide by eccentric wheel, the glide direction of elevator platform is parallel with the throughput direction of feeding belt, two cutting blade motors and two groups of cutting groups are matched mutually, and are arranged on successively on elevator platform along the throughput direction of feeding belt; Described two groups of cutting groups include cutting seat, and are positioned at the turning cylinder cut on seat by bearing, and for cutting the cutting ratchet of bristle, and the belt wheel be connected with the output shaft belt of cutting blade motor; Described belt pulley is set on the turning cylinder end outside cutting seat, and cutting ratchet sleeve is located on the turning cylinder in cutting seat, and the outside cutting edge being in the cutting ratchet of upstream is linear, and the outside cutting edge being in the cutting ratchet in downstream is shaped form;
Described sanding mechanism comprises frame, and be arranged on the revoluting motor in frame, multiple spinning motor and many group sanding groups, many groups sanding group is connected with the pairing of multiple spinning motor, and along feeding belt throughput direction successively rule arrange, revoluting motor and often organize sanding group and be in transmission connection; Described sanding group comprises the fixed hub be arranged in frame, and the rotary axle box be set in fixed hub and the mill being arranged on rotary axle box upper end and the motor adapter sleeve be connected with the output shaft of spinning motor; Described rotary axle box is divided into bottom axle sleeve, middle part axle sleeve and upper shaft sleeve from bottom to up successively, bottom axle sleeve and revoluting motor are in transmission connection and by bearing location and installation in fixed hub, middle part axle sleeve is arranged on the axle sleeve of bottom, and upper shaft sleeve is skewed to be arranged on the axle sleeve of middle part; The outside of described upper shaft sleeve is arranged with dust proof tube, and the upper end of dust proof tube is provided with horn mouth, and mill is in the upper end horn mouth of dust proof tube, mill offers the dry through hole of promise communicated with dust proof tube inside; The lower end of described mill is provided with mill spindle, and mill spindle is by bearing location and installation in the upper end port of upper shaft sleeve, and be connected by flexible axle between mill spindle with motor adapter sleeve, flexible axle is in rotary axle box inside;
Described powder collection device comprises the dust suction supervisor for connecting external dust exhaust apparatus, and for being communicated with first hose of dust suction supervisor and hair-cutting machine structure, and for being communicated with second hose of dust suction supervisor and sanding mechanism, dust suction supervisor is arranged on cabinet inside, and its outer end opening is in case side wall; One end of first hose is responsible for dust suction and is communicated, and the other end of the first hose is opened in and cuts on seat, and one end of the second hose is responsible for dust suction and is communicated, and the other end of the second hose is opened on dust proof tube.
As preferably, also angle regulator is provided with between described location dop and fixture block, angle regulator comprises the adjusting base be fixed on chuck body upper surface, and middle part is hinged on the regulating block on adjusting base, and the length direction of regulating block is relative with draw-in groove; After brush clamp to be processed installs into, under angle regulator is in the brush holder of hairbrush, now can be adjusted the setting angle of hairbrush by regulating block, in order to cut the bristle of different angles.
As preferably, described chuck body is provided with locating hole, and fixture block is the large crescent in inner little outer end, and the inner end of fixture block is provided with bayonet socket, be provided with the rotating shaft be connected as a single entity with it on the downside of the outer end of fixture block, rotating shaft to be located in locating hole and to be connected with the inner end of clamp shaft; By the interlock of fixture block by rotating shaft realization and clamp shaft, the rotation of fixture block can be driven when clamp shaft movement under force, thus realize clamping and dismantling hairbrush.
As preferably, described chuck body upper surface is provided with location regulating tank, and location dop is provided with bar shaped connecting hole, and location dop is bolted in the regulating tank of location, and bolt is located in bar shaped connecting hole; During use, looser a bolt and location dop can be allowed to carry out slidable adjustment, so that clamp the hairbrush of different length along location regulating tank.
As preferably, cabinet inside has driving shaft and driven shaft by bearing location and installation, and the output shaft of stepper motor is connected with driving shaft, and feeding belt tensioner is arranged on driving shaft and driven shaft; Stepper motor drives feeding belt running by driving shaft.
As preferably, the bottom of bottom axle sleeve is arranged with revolution gear, revoluting motor is in transmission connection by travelling gear and the every revolution gear organized in sanding group.
As preferably, the lower end of middle part axle sleeve is set in outside the upper end of bottom axle sleeve, and the lower end of upper shaft sleeve is bolted on axle sleeve upper end, middle part, realizes the coaxial rotation of upper shaft sleeve, middle part axle sleeve and bottom axle sleeve.
As preferably, fixed by clamp nut between mill and mill spindle.
As preferably, it is inner and be bolted that flexible axle upper end is located in mill spindle, and it is inner and be bolted that flexible axle lower end is located in motor adapter sleeve.
As preferably, the side of described cabinet is provided with control cabinet, and control cabinet inside is provided with the console for controlling feed mechanism, hair-cutting machine structure, sanding mechanism and powder collection device.
The present invention adopts technique scheme, and the advantage that mao sanding all-in-one has following four aspects cut by this hairbrush: 1, and when equipment runs, stepper motor drives feeding belt running, and charging cylinder and dumping cylinder coordinate with interval on the hair brush clamp on feeding belt; When the output driving clamp shaft of cylinder of feeding, clamp shaft can drive the rotation of fixture block, namely open hairbrush and station is installed, now workman only needs hairbrush to be processed to be installed on hair brush clamp by the blowing opening on cabinet, resetting means then in hair brush clamp makes clamp shaft and fixture block reset, and hairbrush to be processed is stuck; Hairbrush to be processed becomes finished product of brush after cutting, grinding, when the output shaft driving clamp shaft of dumping cylinder, clamp shaft can drive the rotation of fixture block, and namely open hairbrush and install station, now finished product of brush is discharged by discharge port after self gravitation effect falls to dump skip; In general, only manually need place hairbrush in when filling with substance, and hairbrush is clamped automatically by hair brush clamp, without the need to manual operation during discharging, whole process also safety easy for installation, firm.2, when equipment runs, hair-cutting machine structure cuts bristle; Elevator platform in hair-cutting machine structure needs manual adjustment height in order to coordinate different hairbrush, mobile motor by deflection wheel drive elevator platform and on cutting group slide, cutting blade motor drives the cutting pawl wheel in cutting group; By the movement of cutting group and cutting pawl wheel, bristle is cut in whole process, outside cutting edge due to the cutting ratchet of upstream is linear, the outside cutting edge of the cutting ratchet in downstream is shaped form, bristle is first cut smooth by the cutting group of upstream, required arc line shaped is cut into again by the cutting group in downstream, be divided into two steps to cut, make cutting regularity high, effective.3, when equipment runs, sanding mechanism grinds bristle; Spinning motor in sanding mechanism carries out rotation by motor adapter sleeve, flexible axle, mill spindle band movable grinding disc successively, and revoluting motor drives rotary axle box to rotate, thus realizes the revolution of mill; Namely mill carries out revolution and rotation simultaneously, is ground bristle by different angles, thus hairbrush is ground fully, and the round and smooth degree in hairbrush end is high.4, the end opens of the first hose in powder collection device is on cutting seat, the bristle sections stayed after the cutting ratchet cut on seat cuts bristle is taken directly in the first hose, the end opens of the second hose is on the dust proof tube of sanding mechanism, after the mill of dust proof tube upper end grinds bristle, bristle break flour to be entered in dust proof tube by the dry through hole of the promise on mill and is collected, the bristle sections just produced and bristle break flour just directly absorb by above-mentioned first hose and the second hose, and absorption is abundant, collecting effect is good.
Accompanying drawing explanation
Fig. 1 is exterior contour figure of the present invention.
Fig. 2 is internal structure schematic diagram of the present invention.
Fig. 3 is partial structurtes schematic diagram one of the present invention.
Fig. 4 is the A portion enlarged drawing of Fig. 3.
Fig. 5 is partial structurtes schematic diagram two of the present invention.
Fig. 6 is partial structurtes schematic diagram three of the present invention.
Fig. 7 is partial structurtes schematic diagram four of the present invention.
Fig. 8 is the cross-sectional schematic one of cutting group.
Fig. 9 is the cross-sectional schematic two of cutting group.
Figure 10 is the cross-sectional schematic of sanding group.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the invention are described in further detail.
A mao sanding all-in-one cut by a kind of hairbrush as shown in Fig. 1 ~ Figure 10, comprises cabinet 1, and is arranged on feed mechanism in cabinet 1, hair-cutting machine structure, sanding mechanism and powder collection device, and is arranged on the control cabinet of cabinet 1 side.Described control cabinet inside is provided with console, platform connection control feed mechanism processed, hair-cutting machine structure, sanding mechanism and powder collection device.Described cabinet 1 offers the blowing opening 11 for placing hairbrush to be processed, and for discharging the discharge port 12 of finished product of brush, charging cylinder 13 is provided with in the blowing opening 11 of described cabinet 1, cabinet 1 inside is provided with dump skip 15, the output of dump skip 15 is corresponding with discharge port 12, is provided with dumping cylinder 14 above the input of dump skip 15.
Described feed mechanism comprises stepper motor, driving shaft 21, driven shaft 22, feeding belt 23 and multiple hair brush clamp 24, it is inner at cabinet 1 that driving shaft 21 and driven shaft 22 pass through bearing location and installation, the output shaft of stepper motor is connected with driving shaft 21, feeding belt 23 tensioner is arranged on driving shaft 21 and driven shaft 22, and multiple hair brush clamp 24 equidistantly rule is fixed on the outer surface of feeding belt 23.Described hair brush clamp 24 comprises chuck body 241, clamp shaft 242, location dop 243, resetting means and two pieces of fixture blocks 244, chuck body 241 is provided with draw-in groove 245, and for wearing the axis hole of clamp shaft 242, and for locating the locating hole of two pieces of fixture blocks 244.Described clamp shaft 242 is located in axis hole, and the outer end of clamp shaft 242 is in the outside of chuck body 241, and the inner end of clamp shaft 242 is connected with resetting means.Described two pieces of fixture blocks 244 are arranged on draw-in groove 245 both sides in opposite directions, the crescent that fixture block 244 is large in inner little outer end, the inner end of fixture block 244 is provided with bayonet socket 244a, the rotating shaft be connected as a single entity with it is provided with on the downside of the outer end of fixture block 244, rotating shaft is located in the locating hole of chuck body 241, and rotating shaft lower end is connected with the inner end of clamp shaft 242, namely by the interlock of fixture block 244 by rotating shaft realization and clamp shaft 242, the rotation of fixture block 244 can be driven when clamp shaft 242 movement under force, thus realize clamping and dismantling hairbrush.Location regulating tank 246 is provided with on front side of described chuck body 241 upper surface, location dop 243 is bolted in the regulating tank 246 of location, location dop 243 is provided with bar shaped connecting hole 243a and V-arrangement bayonet socket 243b, bolt is located in bar shaped connecting hole 243a, and V-arrangement bayonet socket 243b is towards draw-in groove 245; During use, can looser a bolt and allow location dop 243 carry out slidable adjustment, so that clamp the hairbrush of different length along location regulating tank 246.Also angle regulator is provided with between described location dop 243 and fixture block 244, angle regulator comprises the adjusting base 247 be fixed on chuck body 241 upper surface, and middle part is hinged on the regulating block 248 on adjusting base 247, the length direction of regulating block 248 is relative with draw-in groove 245, and regulating block 248 can rotate along hinged place, middle part.
During use, stepper motor drives feeding belt 23 to operate, and charging cylinder 13 and dumping cylinder 14 are by synchronized and stepping motor synchronous, and the clamp shaft 242 on the hair brush clamp 24 that the output of feed cylinder 13 output and dumping cylinder 14 and step-by-step movement are carried is mated.When the output driving clamp shaft 242 of cylinder 13 of feeding, clamp shaft 242 can drive the rotation of fixture block 244, namely open hairbrush and station is installed, now workman only needs hairbrush to be processed to be installed on hair brush clamp 24 by the blowing opening 11 on cabinet 1, resetting means then in hair brush clamp 24 makes clamp shaft 242 and fixture block 244 reset, and hairbrush to be processed is stuck.Now, the brush holder both sides of hairbrush to be processed are clamped by two pieces of fixture blocks 244, brush holder end by be stuck in location dop 243 V-arrangement bayonet socket 243b in, under angle regulator is in the brush holder of hairbrush, the setting angle of hairbrush can be adjusted, in order to cut the bristle of different angles by regulating block 248.Hairbrush to be processed becomes finished product of brush after cutting, grinding, when the output shaft driving clamp shaft 242 of dumping cylinder 14, clamp shaft 242 can drive the rotation of fixture block 244, namely open hairbrush and install station, now finished product of brush is discharged by discharge port 12 after the Action of Gravity Field of oneself falls to dump skip 15.In general, only manually need place hairbrush in when filling with substance, and hairbrush is clamped automatically by hair brush clamp 24, without the need to manual operation during discharging, whole process also safety easy for installation, firm.
Described hair-cutting machine structure and sanding mechanism set gradually along feeding belt 23 throughput direction, namely first cut hairbrush, grind.
Described hair-cutting machine structure comprises motor base 31, elevator platform 32, mobile motor 33, two groups of cutting groups 34 and two cutting blade motors 35.Motor base 31 is fixed on box house lower surface, mobile motor 33 and elevator platform 32 are all arranged on motor base 31, the output shaft of mobile motor 33 drives elevator platform 32 to be slidably arranged on motor base 31 by eccentric wheel 36, and the glide direction of elevator platform 32 is parallel with the throughput direction of feeding belt 23.Two cutting blade motors 35 and two groups of cutting groups 34 are matched one by one, and be arranged on elevator platform 32 successively along the throughput direction of feeding belt 23, two groups of cutting groups 34 include cuts seat 341, and the turning cylinder 342 cut on seat 341 is positioned at by bearing, and the cutting ratchet 343 be set on turning cylinder 342 and belt wheel 344, belt wheel 344 is in the outboard end of turning cylinder 342, and belt wheel 344 is connected by the output shaft of belt with cutting blade motor 35.Match with the hair brush clamp 24 on feeding belt 23 in described two groups of cutting ratchet 343 upper ends of cutting on seat 341, the outside cutting edge being in the cutting ratchet 343 of upstream is linear, and the outside cutting edge being in the cutting ratchet 343 in downstream is shaped form.
During use, hair-cutting machine structure cuts bristle; Elevator platform 32 in hair-cutting machine structure needs manual adjustment height in order to coordinate different hairbrush, mobile motor 33 by deflection wheel drive elevator platform 32 and on cutting group 34 slide, cutting blade motor 35 drives the cutting ratchet 343 in cutting group 34 to rotate; Rotated by the movement of cutting group 34 and cutting ratchet 343 in whole process and bristle is cut, outside cutting edge due to the cutting ratchet 343 of upstream is linear, the outside cutting edge of the cutting ratchet 343 in downstream is shaped form, bristle is first cut smooth by the cutting group 34 of upstream, required arc line shaped is cut into again by the cutting group 34 in downstream, be divided into two steps to cut, make cutting regularity high, effective.
Described sanding mechanism comprises frame 41, revoluting motor 42, multiple spinning motor 43 and many group sanding groups 44, multiple sanding group 44 and multiple spinning motor 43 match one by one and are connected, and along feeding belt 23 throughput direction successively rule be arranged in frame 41, revoluting motor 42 is fixed in frame 41, revoluting motor 42 by travelling gear 45 with often organize sanding group 44 and be connected.Described sanding group 44 comprises the fixed hub 441 be arranged in frame 41, and the rotary axle box be set in fixed hub 441 and the mill 442 being arranged on rotary axle box upper end and the motor adapter sleeve 443 be located in rotary axle box.Described rotary axle box is divided into bottom axle sleeve 444, middle part axle sleeve 445 and upper shaft sleeve 446 from bottom to up successively, bottom axle sleeve 444 passes through bearing location and installation in fixed hub 441, the bottom of bottom axle sleeve 444 is arranged with revolution gear 447, revolution gear 447 is meshed with travelling gear 45.The lower end of middle part axle sleeve 445 is set in outside the upper end of bottom axle sleeve 444, the lower end of upper shaft sleeve 446 is fixed on axle sleeve 445 upper end, middle part, the skewed setting of upper shaft sleeve 446, the outside of upper shaft sleeve 446 is arranged with dust proof tube 46, and the upper end of dust proof tube 46 is provided with horn mouth.The lower end of described mill 442 is provided with mill spindle 448, fixed by clamp nut between mill 442 and mill spindle 448, mill spindle 448 passes through by bearing location and installation in the upper end port of upper shaft sleeve 446, mill 442 is in the upper end horn mouth of dust proof tube 46, mill 442 offers the dry through hole of promise communicated with dust proof tube 46.Described mill spindle 448 is connected by flexible axle 449 with between motor adapter sleeve 443, flexible axle 449 is in rotary axle box inside, flexible axle 449 upper end is located in mill spindle 448 inside and is bolted, flexible axle 449 lower end is located in motor adapter sleeve 443 inside and is bolted, and motor adapter sleeve 443 lower end is connected with the output shaft of spinning motor 43.
During use, sanding mechanism grinds bristle; Spinning motor 43 in sanding mechanism is with movable grinding disc 442 to carry out rotation by motor adapter sleeve 443, flexible axle 449, mill spindle 448 successively, and revoluting motor 42 drives rotary axle box to rotate, thus realizes the revolution of mill 442; Namely mill 442 carries out revolution and rotation simultaneously, is ground bristle by different angles, thus hairbrush is ground fully, and the round and smooth degree in hairbrush end is high.
Described powder collection device comprises the dust suction supervisor 51 for connecting external dust exhaust apparatus, and for being communicated with first hose 52 of dust suction supervisor 51 and hair-cutting machine structure, and for being communicated with second hose 53 of dust suction supervisor 51 and sanding mechanism, it is inner that dust suction supervisor 51 is arranged on cabinet 1, and its outer end opening is on cabinet 1 sidewall.One end and the dust suction of the first hose 52 are responsible for 51 and are communicated, and the other end of the first hose 52 is opened in and cuts on seat 341, and the bristle sections stayed after the cutting ratchet 343 pairs of bristles cut on seat 341 cut is taken directly in the first hose 52; One end and the dust suction of the second hose 53 are responsible for 51 and are communicated, the other end of the second hose 53 is opened on dust proof tube 46, after mill 442 pairs of bristles of dust proof tube 46 upper end grind, bristle break flour to be entered in dust proof tube 46 by the dry through hole of the promise on mill 442 and is collected, the bristle sections just produced and bristle break flour just directly absorb by above-mentioned first hose 52 and the second hose 53, and absorption is abundant, collecting effect is good.