CN103894477A - Automatic manufacturing system equipment for knurled channel type bridges - Google Patents
Automatic manufacturing system equipment for knurled channel type bridges Download PDFInfo
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- CN103894477A CN103894477A CN201410120163.3A CN201410120163A CN103894477A CN 103894477 A CN103894477 A CN 103894477A CN 201410120163 A CN201410120163 A CN 201410120163A CN 103894477 A CN103894477 A CN 103894477A
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Abstract
The invention discloses automatic manufacturing system equipment for knurled channel type bridges. The automatic manufacturing system equipment comprises a discharge machine, a first signal seat, a multi-station punch press, a second signal seat, a knurling machine, a first conveyor, a forming machine, a second conveyor and an automatic control system. The discharge machine, the first signal seat, the multi-station punch press, the second signal seat, the knurling machine, the first conveyor, the forming machine and the second conveyor are sequentially connected with one another, and the automatic control system is connected with other equipment and automatically controls the other equipment in a centralized manner. The automatic manufacturing system equipment has the advantages that the automatic manufacturing system equipment is high in automation degree, the strength of the channel type bridges can be improved, the aesthetics of the appearance of the channel type bridges can be enhanced, and raw material and energy consumption can be reduced.
Description
Technical field
The invention belongs to cable bridge production equipment field, be specifically related to a kind of annular knurl trough type bridge frame Automatic Production System equipment.
Background technology
Cable testing bridge is divided into step type cable bridge frame, tray type cable bridge, channel-type cable bridge, large span cable bridge rack, composite cable bridge-rack, and wherein channel-type cable bridge is a kind of Totally-enclosed-type cable testing bridge.It is best suited for control cables laying computer cable, communication cable, thermocouple cable and other Highly Sensitive Systems etc.In its shielding interference to control cables and heavy corrosion, the protection of environment cable has good effect.
The traditional mode of production of trough type bridge frame is that employment work point does not adopt the equipment such as plate shearing machine, folding brake, perforating press, and sheet material is passed through, and evens up, cut, punching, sheet metal is processed into trough type bridge frame by the multiple working procedures such as flanging, exists hand labor intensity large, production efficiency is low, raw material energy consumption is large, unstable product quality, easily there is the defects such as injury to personnel, also occurred at present trough type bridge frame automatic production line, with servo-control system by whole production line concentrate Automatic Control, automatic discharging, leveling, transport, punching, flangings etc., have reduced artificial labour intensity, improve labor productivity, raw material and energy resource consumption are reduced, improve the quality of products, the feature such as safe and reliable but still exist trough type bridge frame insufficient strength, the problem that raw material and energy resource consumption are bigger than normal, the invention provides a kind of novel annular knurl trough type bridge frame and produce the fully-automatic production system equipment of this trough type bridge frame, the intensity that can strengthen traditional trough type bridge frame, reduces raw material and energy resource consumption.
Summary of the invention
Technical problem solved by the invention is to have overcome trough type bridge frame insufficient strength, and the defect that raw material and energy resource consumption are bigger than normal has solved the inadequate problem of trough type bridge frame aesthetics in the past simultaneously.The present invention uses edge knurling machine to suppress intensive annular knurl groove at the side plate of trough type bridge frame, with perforating press punching press punching on base plate and side plate, sheet material and energy consumption that the trough type bridge frame that makes the sheet material of condition of equivalent thickness have larger intensity or equality strength uses reduce greatly, and have increased aesthetic feeling simultaneously.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
A kind of annular knurl trough type bridge frame Automatic Production System equipment, comprise feeding machine, signal seat one, multi-station punch, signal seat two, edge knurling machine, conveyer one, forming machine, conveyer two, automation control system composition, also comprise edge knurling machine, wherein feeding machine, signal seat one, multi-station punch, signal seat two, edge knurling machine, conveyer one, forming machine, conveyer two connect successively, automation control system is connected with miscellaneous equipment, concentrates Automatic Control.
Wherein blowing part adopts single-cantilever structure, and coiled strip material heart size is regulated by hydraulic tensioning, drives coiled strip, by pneumatic disc brake stall by becoming motor reducer.By speed govornor by frequency modulator motor blowing.
When spacing below steel band is encountered, system can be controlled blowing and stops blowing, and in the time encountering upper limit, system can stop all actions below.
Multi-station hydraulic perforating press, the mould of interchangeable many covers punching.Native system adopts elaborate servo motor to drive, and pushing precision is accurate to 0.01MM, can replace manpower, avoids the error of artificial feeding location with dangerous, and 24 hour operation operation is not tired, exempts to have a rest.Body steel is solid by force, precise structure.This system and device 4 take turns left and right guiding, 2 take turns upper-lower compacting regulates, different in width can guarantee that with the material of thickness feeding is accurate in machine, improves product percent of pass with production efficiency.
The mould of the interchangeable many covers of mould punch-die punching.
Leveling machine adopts general leveling technology and unique structural design to form, after the reasonable processes such as modified, plating are processed, surface property is good, and the mechanical performances such as its rigidity, amount of deflection, surface roughness improve greatly, thus panel surface state and planarization after leveling are played an important role.
Frame adopts shaped steel welding, and sound construction is processed after Ageing Treatment again, and its distortion is little, and internal stress is eliminated.Fine finishining table top flatness ± 0.2MM, guarantees intensity, rigidity, stability and the precision of equipment.
Hydraulic system hydraulic system and numerical control combine, and complete full-automatic and omnibearing hydraulic function.System critical piece adopts external famous-brand and high-quality element, has ensured stability and the accuracy of Hydraulic Elements actions.
Edge knurling machine mainly by guide frame, knurled portion, smoothing part, running part, etc. form.
Guide frame: be the guider of plate, to ensure that the straight centering of plate enters forming section
Knurled portion: mainly formed by frame, left side plate, upper and lower knurled shaft, hydraulic drive etc.Knurled portion: knurled shaft is 400 steel, modified rear finish turning, fine grinding, finishing impression form, and matching part size is accurate, and bending and amount of deflection are functional.
Forming machine mainly by guide frame, shaped portion, running part, etc. form.
Guide frame: be the guider of plate, to ensure that the straight centering of plate enters shaped portion.
Shaped portion: mainly (roller > supporting part and roll die form shaped portion by frame, side plate, mould.
Effect of the present invention is: can strengthen the intensity of trough type bridge frame, reduce raw material and energy resource consumption.
Brief description of the drawings
Accompanying drawing 1, be structural representation of the present invention.
Accompanying drawing 2, annular knurl trough type bridge frame structural representation.
The implication of drawing reference numeral is as follows: 1, feeding machine, 2, signal seat one, 3, multi-station punch, 4, signal seat two, 5, edge knurling machine, 6, conveyer 1, forming machine, 8, conveyer two.
Detailed description of the invention
Below in conjunction with Figure of description, the present invention is described further.
A kind of annular knurl trough type bridge frame Automatic Production System equipment, comprise feeding machine 1, signal seat 1, multi-station punch 3, signal seat 24, edge knurling machine 5, conveyer 1, forming machine 7, conveyer 28, automation control system composition, also comprise edge knurling machine, wherein feeding machine 1, signal seat 1, multi-station punch 3, signal seat 24, edge knurling machine 5, conveyer 1, forming machine 7, conveyer 28 connect successively, automation control system is connected with miscellaneous equipment, concentrates Automatic Control.
More than show and described general principle of the present invention, principal character and advantage.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (1)
1. an annular knurl trough type bridge frame Automatic Production System equipment, comprise feeding machine, signal seat one, multi-station punch, signal seat two, edge knurling machine, conveyer one, forming machine, conveyer two, automation control system composition, characterized by further comprising edge knurling machine, wherein feeding machine, signal seat one, multi-station punch, signal seat two, edge knurling machine, conveyer one, forming machine, conveyer two connect successively, automation control system is connected with miscellaneous equipment, concentrates Automatic Control.
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CN201410120163.3A CN103894477A (en) | 2014-03-28 | 2014-03-28 | Automatic manufacturing system equipment for knurled channel type bridges |
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CN201410120163.3A CN103894477A (en) | 2014-03-28 | 2014-03-28 | Automatic manufacturing system equipment for knurled channel type bridges |
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CN201410120163.3A Pending CN103894477A (en) | 2014-03-28 | 2014-03-28 | Automatic manufacturing system equipment for knurled channel type bridges |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104624759A (en) * | 2015-01-21 | 2015-05-20 | 庞喜华 | Bridge frame forming device and bridge frame forming machine comprising same |
Citations (7)
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EP0767018A1 (en) * | 1995-10-04 | 1997-04-09 | Amada America Inc. | Punching machine with material removal device for punched plate |
CN1584382A (en) * | 2004-06-11 | 2005-02-23 | 马纪财 | Manufacturing process for energy-saving light electric cable bridge structure |
CN1913267A (en) * | 2006-08-21 | 2007-02-14 | 施金周 | Production method of cable bridge and bus-bar groove |
US7207201B1 (en) * | 2005-01-21 | 2007-04-24 | Sen-Jung Chuang | U/Z-shaped steel bar manufacturing process |
CN101537426A (en) * | 2009-04-28 | 2009-09-23 | 陈代忠 | Continuous rolling and forming production line of cable bridge |
CN201475495U (en) * | 2009-09-15 | 2010-05-19 | 天津鼎泰钢结构有限责任公司 | One-step forming trough type cable bridge |
CN201513633U (en) * | 2009-09-15 | 2010-06-23 | 天津鼎泰钢结构有限责任公司 | One-step molding channel-type cable bridge frame |
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2014
- 2014-03-28 CN CN201410120163.3A patent/CN103894477A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0767018A1 (en) * | 1995-10-04 | 1997-04-09 | Amada America Inc. | Punching machine with material removal device for punched plate |
CN1584382A (en) * | 2004-06-11 | 2005-02-23 | 马纪财 | Manufacturing process for energy-saving light electric cable bridge structure |
US7207201B1 (en) * | 2005-01-21 | 2007-04-24 | Sen-Jung Chuang | U/Z-shaped steel bar manufacturing process |
CN1913267A (en) * | 2006-08-21 | 2007-02-14 | 施金周 | Production method of cable bridge and bus-bar groove |
CN101537426A (en) * | 2009-04-28 | 2009-09-23 | 陈代忠 | Continuous rolling and forming production line of cable bridge |
CN201475495U (en) * | 2009-09-15 | 2010-05-19 | 天津鼎泰钢结构有限责任公司 | One-step forming trough type cable bridge |
CN201513633U (en) * | 2009-09-15 | 2010-06-23 | 天津鼎泰钢结构有限责任公司 | One-step molding channel-type cable bridge frame |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104624759A (en) * | 2015-01-21 | 2015-05-20 | 庞喜华 | Bridge frame forming device and bridge frame forming machine comprising same |
CN104624759B (en) * | 2015-01-21 | 2016-11-30 | 庞喜华 | A kind of crane span structure shaped device and comprise its crane span structure forming machine |
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Application publication date: 20140702 |