CN103587536B - Motor train unit aluminum alloy water tank manufacturing method - Google Patents
Motor train unit aluminum alloy water tank manufacturing method Download PDFInfo
- Publication number
- CN103587536B CN103587536B CN201310597449.6A CN201310597449A CN103587536B CN 103587536 B CN103587536 B CN 103587536B CN 201310597449 A CN201310597449 A CN 201310597449A CN 103587536 B CN103587536 B CN 103587536B
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- Prior art keywords
- swash plate
- water tank
- tank body
- welding
- welded
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000035515 penetration Effects 0.000 claims abstract description 4
- 238000003466 welding Methods 0.000 claims description 20
- 238000003801 milling Methods 0.000 claims description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims 1
- 239000000956 alloy Substances 0.000 abstract description 2
- 241000510097 Megalonaias nervosa Species 0.000 abstract 11
- 238000009434 installation Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a motor train unit aluminum alloy water tank and a manufacturing method thereof. The water tank comprises a water tank body and a tank cover plate, wherein the tank cover plate is mounted on the water tank body, a washboard component is arranged inside the water tank body, the washboard component is composed of more than two washboards, and the washboards are fixedly connected with the inner wall of the water tank body together. According to the water tank, after the washboards are cleaned, the vertical washboard and the horizontal washboard are welded to form the washboard component, and then the washboard component is placed inside the water tank body, and assembled and welded with the water tank body; the tank cover body is welded with the washboards by adopting a deep penetration corner weld method. Since aluminum alloy material is adopted, the water tank is light in weight, and convenient to mount and maintain; since the washboards are arranged, strong shaking is not caused when the water tank filled with water, and the service life is long.
Description
Technical field
The present invention relates to a kind of water tank and its manufacture method, a kind of Motor train unit aluminum alloy water tank of specific design and its manufacture method.
Background technology
Developing rapidly with high-speed railway vehicle, for improving running velocity it is necessary to the deadweight of vehicle body is greatly lowered, in the past, dynamic water tank of vehicle typically adopts stainless steel, heavier-weight, and installation, maintenance inconvenient；Based on problem above, my company has developed motor-car 400L aluminum alloy water, so that problem above is addressed, and meets the reliability, availability, and maintainability of bullet train water supply system of new generation and the technical requirements of security simultaneously.
Content of the invention
The technical problem to be solved is to provide a kind of Motor train unit aluminum alloy water tank, and stainless steel, heavier-weight, and installation, maintenance are inconvenient and water drastically jolts and leads to the defect of easy leak to overcome in prior art water tank in bullet train to adopt.
The technical scheme that the present invention solves above-mentioned technical problem is as follows：A kind of Motor train unit aluminum alloy water tank, including tank body and cover plate, described cover plate is arranged on described tank body, it is provided with swash plate assembly in described tank body, described swash plate assembly is made up of more than 2 swash plates, and described swash plate is fixed together with described tank body inwall.
The invention has the beneficial effects as follows：Due to adopting aluminum alloy materials, lighter in weight, and installation, maintenance convenient and being provided with swash plate, be not in drastically to shake in water, long service life.
On the basis of technique scheme, the present invention can also do following improvement.
Further, described swash plate is square, offers multiple staggered through holes thereon.
Further, offer half bore at four edges of described swash plate and corner.
Further, the edge of described swash plate is provided with the spacing lath of swash plate.
The present invention also provides a kind of manufacture method of Motor train unit aluminum alloy water tank, comprises the following steps：
Step 1：Swash plate components welding, after swash plate cleaning, vertical and horizontal swash plate is welded into swash plate assembly, and swash plate assembly is placed in tank body and welded with tank body group；
Step 2：Cover plate is welded with swash plate, using the method for deep penetration corner connection weld seam, cover plate is welded with swash plate；
Further, swash plate assembly described in step 1 is cross-shaped configuration.
Further, described cover plate and swash plate welding are by riveting on swash plate and to be welded on the strip hole of the spacing lath of swash plate at 10 millimeters of anti-edges of boards edge and milling on cover plate and be mutually clamped and weld together.
Further, 35 ° of grooves of strip hole location milling of described cover plate milling, in bottom argon arc welding, gas shield welding cover welding.
The present invention also provides welding tooling used in a kind of manufacture method of described Motor train unit aluminum alloy water tank it is characterised in that fixed seat, four columns, and described column is arranged in described fixed seat；Between two neighboring column, square is connected into by crossbeam, in described square, be provided with cross or T font crossbeam, described cross crossbeam offers the strip draw-in groove that swash plate thickness is adapted.
Brief description
Fig. 1 is a kind of side view of Motor train unit aluminum alloy water tank of the present invention；
Fig. 2 watches figure attentively for a kind of Motor train unit aluminum alloy water tank of the present invention；
Fig. 3 is Fig. 2 C-C directional profile schematic diagram；
Fig. 4 is Fig. 2 E-E directional profile schematic diagram；
Fig. 5 is a kind of top view of Motor train unit aluminum alloy water tank of the present invention；
Fig. 6 is the generalized section in Fig. 5 B-B direction；
Fig. 7 welding tooling used in the manufacture method of Motor train unit aluminum alloy water tank of the present invention.
In accompanying drawing, the list of parts representated by each label is as follows：
1st, tank body, 2, cover plate, 3, swash plate, 4, through hole, 5, half bore, 6, the spacing lath of swash plate.
Specific embodiment
Below in conjunction with accompanying drawing, the principle of the present invention and feature are described, example is served only for explaining the present invention, is not intended to limit the scope of the present invention.
A kind of Motor train unit aluminum alloy water tank of the present invention as shown in Figures 1 to 6, including tank body 1 and cover plate 2, described cover plate 2 is arranged on described tank body 1, it is provided with swash plate assembly in described tank body 1, described swash plate assembly is made up of more than 2 swash plates 3, and described swash plate 3 is fixed together with described tank body 1 inwall.
Described swash plate 3 is square, offers multiple staggered through holes 4 thereon.Half bore 5 is offered at four edges of described swash plate 3 and corner.The edge of described swash plate 3 is provided with the spacing lath of swash plate 6.
The present invention also provides a kind of manufacture method of Motor train unit aluminum alloy water tank, comprises the following steps：
Step 1：Swash plate components welding, after swash plate cleaning, vertical and horizontal swash plate is welded into swash plate assembly, and swash plate assembly is placed in tank body and welded with tank body group；Swash plate assembly described in step 1 is cross-shaped configuration.
Step 2：Cover plate is welded with swash plate, using the method for deep penetration corner connection weld seam, cover plate is welded with swash plate；Described cover plate and swash plate welding are by riveting on swash plate and to be welded on the strip hole of the spacing lath of swash plate at 10 millimeters of anti-edges of boards edge and milling on cover plate and be mutually clamped and weld together.35 ° of grooves of strip hole location milling of described cover plate milling, in bottom argon arc welding, gas shield welding cover welding.
The present invention also provides welding tooling used in a kind of manufacture method of Motor train unit aluminum alloy water tank, and including fixed seat 9, four columns 7, described column 7 is arranged in described fixed seat 9；Between two neighboring column 7 bottom, square is connected into by crossbeam, in described square, be provided with cross or T font crossbeam 8, described cross crossbeam offers the strip draw-in groove 10 that swash plate thickness is adapted.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.
Claims (1)
1. a kind of manufacture method of Motor train unit aluminum alloy water tank is it is characterised in that include tank body
And cover plate, described cover plate is arranged on described tank body, is provided with anti-ripple in described tank body
Board component, described swash plate assembly is made up of more than 2 swash plates, and described swash plate is with described water tank originally
Internal wall is fixed together；Described swash plate is square, offers multiple staggered logical thereon
Hole；Half bore is offered at four edges of described swash plate and corner；The edge of described swash plate is provided with
The spacing lath of swash plate；Also include welding used in the described manufacture method of Motor train unit aluminum alloy water tank
Connect frock, including fixed seat, four columns, described column is arranged in described fixed seat；Two neighboring
Between column, square is connected into by crossbeam, in described square, be provided with cross or T font crossbeam, institute
State and the strip draw-in groove that swash plate thickness is adapted is offered on cross crossbeam；
Concrete preparation process comprises the following steps：
Step 1：Swash plate components welding, after swash plate cleaning, vertical and horizontal swash plate is welded into
Swash plate assembly, swash plate assembly is placed in tank body and is welded with tank body group；Described swash plate group
Part is cross-shaped configuration；Described cover plate is by riveting on swash plate and to be welded on distance with swash plate welding
The spacing lath of swash plate at 10 millimeters of swash plate edge is mutually clamped weldering with the strip hole of milling on cover plate
It is connected together；
Step 2：Cover plate is welded with swash plate, using the method for deep penetration corner connection weld seam, by cover plate
With swash plate welding；35 ° of grooves of strip hole location milling of described cover plate milling, then bottom argon arc welding,
Gas shield welding cover welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310597449.6A CN103587536B (en) | 2013-11-22 | 2013-11-22 | Motor train unit aluminum alloy water tank manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310597449.6A CN103587536B (en) | 2013-11-22 | 2013-11-22 | Motor train unit aluminum alloy water tank manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103587536A CN103587536A (en) | 2014-02-19 |
| CN103587536B true CN103587536B (en) | 2017-02-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310597449.6A Active CN103587536B (en) | 2013-11-22 | 2013-11-22 | Motor train unit aluminum alloy water tank manufacturing method |
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| CN (1) | CN103587536B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109956142B (en) * | 2019-04-09 | 2020-11-13 | 大连理工大学 | Liquid storage tank with filling cylindrical energy dissipation structure and numerical calculation method thereof |
| CN112026800A (en) * | 2020-09-04 | 2020-12-04 | 安徽浦创轨道车辆装备有限责任公司 | Water tank of rail inspection vehicle |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2395844Y (en) * | 1999-05-07 | 2000-09-13 | 北京清华阳光太阳能设备有限责任公司 | Welding device for ring joint and plane joint of thin-wall pail container |
| JP2008014407A (en) * | 2006-07-06 | 2008-01-24 | Hitachi Plant Technologies Ltd | Welded structure manufacturing method |
| CN201021285Y (en) * | 2006-12-18 | 2008-02-13 | 南车四方机车车辆股份有限公司 | Railway passenger car water tank possessing wave cutter |
| CN201128416Y (en) * | 2008-03-28 | 2008-10-08 | 洪保 | Plate beam united bearing type water tank for railway carriage |
| CN101863274B (en) * | 2009-04-16 | 2011-11-16 | 南车青岛四方机车车辆股份有限公司 | Low-section water tank for integrated carrying-type railway vehicle |
| CN202163049U (en) * | 2011-07-29 | 2012-03-14 | 常州市丽岛金属材料制造有限公司 | Shell of aluminum alloy water tank |
| CN203543964U (en) * | 2013-11-22 | 2014-04-16 | 龙口丛林中德车体***工程有限公司 | Aluminum alloy water tank for electric motor train unit |
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| CN103587536A (en) | 2014-02-19 |
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| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Gang Inventor after: Lv Changshi Inventor after: Li Ruiqing Inventor after: Zong Yan Inventor after: Wang Jingchen Inventor after: Fan Shengwen Inventor after: Lv Yanrong Inventor before: Wang Xianhong Inventor before: Li Ruiqing Inventor before: Zong Yan Inventor before: Wang Jingchen Inventor before: Fan Shengwen Inventor before: Lv Yanrong |
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| COR | Change of bibliographic data | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160530 Address after: 264000 Longkou industrial zone, Yantai, Shandong Applicant after: Shandong luwico lightweight Equipment Co. Ltd. Address before: 264000 Longkou industrial zone, Yantai, Shandong Applicant before: Longkou Conglin Sino-Germany Car Body System Engineering Co., Ltd. Applicant before: SHANDONG GUANGHAN ELECTRONIC TECHNOLOGY CO., LTD. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A manufacturing method of aluminum alloy water tank for EMU Effective date of registration: 20211111 Granted publication date: 20170208 Pledgee: Longkou Conglin Machinery Manufacturing Co.,Ltd. Pledgor: SHANDONG NOLLVETEC LIGHTWEIGHT EQUIPMENT CO.,LTD. Registration number: Y2021980012229 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20211228 Granted publication date: 20170208 Pledgee: Longkou Conglin Machinery Manufacturing Co.,Ltd. Pledgor: SHANDONG NOLLVETEC LIGHTWEIGHT EQUIPMENT CO.,LTD. Registration number: Y2021980012229 |