CN103416466A - Boneless hairtail processing technology - Google Patents
Boneless hairtail processing technology Download PDFInfo
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- CN103416466A CN103416466A CN2013103434563A CN201310343456A CN103416466A CN 103416466 A CN103416466 A CN 103416466A CN 2013103434563 A CN2013103434563 A CN 2013103434563A CN 201310343456 A CN201310343456 A CN 201310343456A CN 103416466 A CN103416466 A CN 103416466A
- Authority
- CN
- China
- Prior art keywords
- hairtail
- bone
- fish
- fillet
- processing technology
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 241001125843 Trichiuridae Species 0.000 title claims abstract description 53
- 238000012545 processing Methods 0.000 title claims abstract description 20
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims abstract description 23
- 241000251468 Actinopterygii Species 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000011230 binding agent Substances 0.000 claims abstract description 15
- 238000007710 freezing Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 230000008014 freezing Effects 0.000 claims abstract description 11
- 238000007493 shaping process Methods 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims abstract description 4
- 238000010257 thawing Methods 0.000 claims abstract description 4
- 238000007689 inspection Methods 0.000 claims description 20
- 238000012856 packing Methods 0.000 claims description 9
- 235000013305 food Nutrition 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000008280 blood Substances 0.000 claims description 3
- 210000004369 blood Anatomy 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000002985 plastic film Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 3
- 238000012958 reprocessing Methods 0.000 abstract description 2
- 230000007547 defect Effects 0.000 abstract 1
- 238000010411 cooking Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 210000001015 abdomen Anatomy 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- FPIPGXGPPPQFEQ-UHFFFAOYSA-N 13-cis retinol Natural products OCC=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- FPIPGXGPPPQFEQ-BOOMUCAASA-N Vitamin A Natural products OC/C=C(/C)\C=C\C=C(\C)/C=C/C1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-BOOMUCAASA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- FPIPGXGPPPQFEQ-OVSJKPMPSA-N all-trans-retinol Chemical compound OC\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-OVSJKPMPSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 235000012000 cholesterol Nutrition 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 235000012041 food component Nutrition 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 235000019155 vitamin A Nutrition 0.000 description 1
- 239000011719 vitamin A Substances 0.000 description 1
- 229940045997 vitamin a Drugs 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention relates to a boneless hairtail processing technology, and belongs to the technical field of fish reprocessing. The boneless hairtail processing technology adopts the flow process as follows: thawing a raw material, slicing, removing fish bones, examining, cleaning, draining, selecting, bonding and placing onto a dish, freezing, shaping, examining, packaging, performing metal detection, and boxing, warehousing and freezing for storage. The boneless hairtail processing technology comprises processes of slicing, removing the fish bones, examining by using an x-ray machine, bonding, quick-freezing and the like, and the fish bones in the fish body are removed; a used fillet binder is a food-grade binder without any harm to a human body and overcomes the defects that single fillets of the belt fish are easily broken and easily bent and deformed after being heated, so that the boneless belt fish is intact in a whole process from being cooked in a pot to being put onto a table as a dish, the shape of the belt fish is completely maintained, and thus consumers can eat the belt fish more safely and can be more assured.
Description
Technical field
The present invention relates to a kind ofly without bone hairtail processing technology, belong to fish reprocessing technical field.
Background technology
Hairtail is nutritious: every hectogram hairtail is containing protein 18.4 grams, fatty 4.6 grams, also contain the multiple nutritional components such as phosphorus, iron, calcium, zinc, magnesium and vitamin A, B1, B2, in hairtail, unrighted acid is more, and fatty acid carbons chain length, having the effect that reduces cholesterol, is old man, children, nourishing food that pregnant and lying-in women are desirable.At present commercially available mostly is untreated raw material level hairtail with fishery-ies product, more because of the fishbone of hairtail own, is easy to throat when edible injured, and particularly old man, children, cause unnecessary trouble.
Summary of the invention
Purpose of the present invention just is to solve the potential hazard of raw material level hairtail fishbone to human body, provide a kind of by hack deburring without bone hairtail processing technology, both removed fish-bone in the fish body, kept again complete hairtail profile.
The present invention is achieved through the following technical solutions:
Without bone hairtail processing process:
Raw material thaw → hack deburring → inspection → cleaning → draining, selected → bonding balance → freeze → shaping, inspection → packing → metal detection → vanning put freezing keeping in storage.
The concrete procedure of processing of above-mentioned technological process:
1, raw material thaws
Select freezing hairtail as raw materials for production, adopt static running water to thaw; The degree of thawing requires to hack, hairtail body inner core temperature≤5 ℃.
2, hack deburring
Hairtail is cut open along middle fish-bone, fish-bone is separated with the flesh of fish, note processing the fishbone of bone in ventral spine and afterbody, while hacking, blade is pressed close to fin, guarantees the bondability of bonding operation.
3, check
A. deburring inspection: first artificial hand touches to check in the fillet of cutting open whether remaining fishbone is arranged, and whether in addition fillet cross x ray machine inspection fishbone afterwards.
B. peculiar smell inspection: will have the fillet of peculiar smell to reject.
4, clean
Under mobile clear water, clean, what the attention belly will be careful especially cleans.
5, draining, selected
Fillet draining 3-5 minute by cleaned, require anhydrous residual; Select that shape is complete, the fillet of free from extraneous odour.
6, bonding balance
With binding agent, two fillet are bonded together, make the Pisces sheet, the Pisces sheet is placed in and singly freezes on plastic sheet, smooth out with the fingers flat, corrugationless.
Binding agent used is the food stage binding agent without any harm to human body, has avoided rear frangible, the diastrophic shortcoming of hairtail monolithic heating, and making hairtail is all intact from the culinary art of cooking to the whole process that serves into dish.
7, freeze
The Pisces sheet set is crossed the mono-frozen machine quick-frozen, and in mono-frozen machine, temperature remains on below-30 ℃.
8, shaping, inspection
The shape irregularity, wound arranged, have the Pisces sheet that freezes of fish blood to reject, the removal foreign matter of foreign matter is arranged, obtain without the bone hairtail.
9, packing
By the packing specification requirement, will put neat pack without the bone hairtail, sealing.
10, metal detection
Cross metal detector by packaged without bone hairtail interval, the single-piece product that are examined out are continuous mistake 3 minor metal detectors again; If tested finding contained metal object again, check packaging bag inside, until find metal object; If do not find metal object, but still checked out and contain metal object by metal detector, this product abandonment;
11, the freezing keeping of vanning warehouse-in
To detect and qualifiedly packagedly put into freezer without the bone hairtail and preserve, temperature of ice house is set in below-18 ℃.
The present invention is without bone hairtail processing technology, by hacking the operations such as deburring, the inspection of x ray machine, bonding, quick-frozen, remove fishbone in the fish body, fillet binding agent used is the food stage binding agent without any harm to human body, avoided rear frangible, the diastrophic shortcoming of hairtail monolithic heating, make without the bone hairtail from the culinary art of cooking to the whole process that serves into the dish form of hairtail that has been all intact, complete maintenance, safer, more relieved while making the consumer edible.
The specific embodiment
Below provide the specific embodiment of the present invention, be used for formation of the present invention is further described.
The present embodiment without bone hairtail processing process:
Raw material thaw → hack deburring → inspection → cleaning → draining, selected → bonding balance → freeze → shaping, inspection → packing → metal detection → vanning put freezing keeping in storage.
The concrete procedure of processing of above-mentioned technological process:
1, raw material thaws
Select freezing hairtail as raw materials for production, adopt static running water to thaw; The degree of thawing requires to hack, hairtail body inner core temperature≤5 ℃.
2, hack deburring
With cutter, hairtail is cut open along middle fish-bone, fish-bone is separated with the flesh of fish, note processing the fishbone of bone in ventral spine and afterbody, while hacking, blade is pressed close to fin, guarantees the bondability of bonding operation.
3, check
A. deburring inspection: first artificial hand touches to check in the fillet of cutting open whether remaining fishbone is arranged, and whether in addition fillet cross x ray machine inspection fishbone afterwards.
B. peculiar smell inspection: will have the fillet of peculiar smell to reject.
4, clean
Under mobile clear water, clean, what the attention belly will be careful especially cleans.
5, draining, selected
Cleaned fillet are put into draining basket draining 3-5 minute, require anhydrous residual; Whether have peculiar smell, select that shape is complete, the fillet of free from extraneous odour if hearing the fillet belly, the fillet that peculiar smell is arranged are rejected.
6, bonding balance
With binding agent, two fillet are bonded together, make the Pisces sheet, the Pisces sheet is placed in and singly freezes on plastic sheet, smooth out with the fingers flat, corrugationless.
Binding agent used is the food stage binding agent without any harm to human body, has avoided rear frangible, the diastrophic shortcoming of hairtail monolithic heating, and making hairtail is all intact from the culinary art of cooking to the whole process that serves into dish.
7, freeze
The Pisces sheet set is crossed the mono-frozen machine quick-frozen, and in mono-frozen machine, temperature remains on below-30 ℃.
8, shaping, inspection
The shape irregularity, wound arranged, have the Pisces sheet that freezes of fish blood to reject, the removal foreign matter of foreign matter is arranged, obtain without the bone hairtail.
9, packing
By the packing specification requirement, will put neat pack without the bone hairtail, sealing.
10, metal detection
Cross metal detector by packaged without bone hairtail interval, the single-piece product that are examined out are continuous mistake 3 minor metal detectors again; If tested finding contained metal object again, check packaging bag inside, until find metal object; If do not find metal object, but still checked out and contain metal object by metal detector, this product abandonment;
11, the freezing keeping of vanning warehouse-in
To detect and qualifiedly packagedly put into freezer without the bone hairtail and preserve, temperature of ice house is set in below-18 ℃.
The present embodiment operation, by hacking the operations such as deburring, X-ray machine inspection, bonding, quick-frozen, removed fishbone in the fish body, particularly adopt the X-ray machine of advanced specialty, fundamentally solved the problem that fishbone is omitted, the probability that contains fishbone in finished product is 2,800,000/, fundamentally solve the health hazard of fishbone to people.Fillet binding agent used is the food stage binding agent without any harm to human body, avoided rear frangible, the diastrophic shortcoming of hairtail monolithic heating, making without the bone hairtail is all intact from the culinary art of cooking to the whole process that serves into dish, complete maintenance the form of hairtail, safer, more relieved while making the consumer edible.
Claims (4)
1. without bone hairtail processing technology, it is characterized in that processing process is:
Raw material thaw → hack deburring → inspection → cleaning → draining, selected → bonding balance → freeze → shaping, inspection → packing → metal detection → vanning put freezing keeping in storage.
2. described without bone hairtail processing technology according to claim 1, it is characterized in that the concrete procedure of processing of technological process is:
1), raw material thaws
Select freezing hairtail as raw materials for production, adopt static running water to thaw; The degree of thawing be for hacking, hairtail body inner core temperature≤5 ℃;
2), hack deburring
Hairtail is cut open along middle fish-bone, fish-bone is separated with the flesh of fish, while hacking, blade is pressed close to fin;
3), check
A. deburring inspection: first artificial hand touches to check in the fillet of cutting open whether remaining fishbone is arranged, and whether in addition fillet cross x ray machine inspection fishbone afterwards;
B. peculiar smell inspection: will have the fillet of peculiar smell to reject;
4), clean
Under mobile clear water, clean;
5), draining, selected
By cleaned fillet draining 3-5 minute; Select that shape is complete, the fillet of free from extraneous odour;
6), bonding balance
With binding agent, two fillet are bonded together, make the Pisces sheet, the Pisces sheet is placed in and singly freezes on plastic sheet, smooth out with the fingers flat, corrugationless;
7), freeze
The Pisces sheet set is crossed the mono-frozen machine quick-frozen, and in mono-frozen machine, temperature remains on below-30 ℃;
8), shaping, inspection
The shape irregularity, wound arranged, have the Pisces sheet that freezes of fish blood to reject, the removal foreign matter of foreign matter is arranged, obtain without the bone hairtail.
3. described without bone hairtail processing technology according to claim 2, it is characterized in that shaping, obtain after checking also have following manufacturing procedure without the bone hairtail:
9), packing
By the packing specification requirement, will put neat pack without the bone hairtail, sealing;
10), metal detection
Cross metal detector by packaged without bone hairtail interval, check and whether contain metal object;
11), the freezing keeping of vanning warehouse-in
To detect and qualifiedly packagedly put into freezer without the bone hairtail and preserve, temperature of ice house is set in below-18 ℃.
4. described without bone hairtail processing technology according to claim 3, it is characterized in that in step 6) bonding balance operation, binding agent used is the food stage binding agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310343456.3A CN103416466B (en) | 2013-08-08 | 2013-08-08 | Boneless hairtail processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310343456.3A CN103416466B (en) | 2013-08-08 | 2013-08-08 | Boneless hairtail processing technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103416466A true CN103416466A (en) | 2013-12-04 |
| CN103416466B CN103416466B (en) | 2015-03-25 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310343456.3A Active CN103416466B (en) | 2013-08-08 | 2013-08-08 | Boneless hairtail processing technology |
Country Status (1)
| Country | Link |
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| CN (1) | CN103416466B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105167005A (en) * | 2015-10-22 | 2015-12-23 | 烟台海和食品有限公司 | Deep-sea dried salmon floss production process |
| CN110574776A (en) * | 2019-10-16 | 2019-12-17 | 大连国富水产食品有限公司 | red fish processing technology |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070184766A1 (en) * | 2004-09-01 | 2007-08-09 | American Seafoods Company, Llc | Fish processing maching with alignment devices and methods for realigning fish during processing |
| CN101530216A (en) * | 2009-04-24 | 2009-09-16 | 青岛亿路发集团有限公司 | Method for preparing freezing pre-fry starched split fillet |
| CA2731063A1 (en) * | 2010-11-10 | 2012-05-10 | High Liner Foods (Usa) Incorporated | Comestible fish product and method of producing same |
| KR101236667B1 (en) * | 2012-03-30 | 2013-02-22 | 강문봉 | The method for processing cuttlefish |
| CN103070221A (en) * | 2013-01-11 | 2013-05-01 | 浙江大学舟山海洋研究中心 | Method for quickly freezing belt fish and belt fish products |
| CN103141556A (en) * | 2013-03-20 | 2013-06-12 | 浙江新天久海产有限公司 | Processing method of frozen mahi-mahi fillets |
-
2013
- 2013-08-08 CN CN201310343456.3A patent/CN103416466B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070184766A1 (en) * | 2004-09-01 | 2007-08-09 | American Seafoods Company, Llc | Fish processing maching with alignment devices and methods for realigning fish during processing |
| CN101530216A (en) * | 2009-04-24 | 2009-09-16 | 青岛亿路发集团有限公司 | Method for preparing freezing pre-fry starched split fillet |
| CA2731063A1 (en) * | 2010-11-10 | 2012-05-10 | High Liner Foods (Usa) Incorporated | Comestible fish product and method of producing same |
| KR101236667B1 (en) * | 2012-03-30 | 2013-02-22 | 강문봉 | The method for processing cuttlefish |
| CN103070221A (en) * | 2013-01-11 | 2013-05-01 | 浙江大学舟山海洋研究中心 | Method for quickly freezing belt fish and belt fish products |
| CN103141556A (en) * | 2013-03-20 | 2013-06-12 | 浙江新天久海产有限公司 | Processing method of frozen mahi-mahi fillets |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105167005A (en) * | 2015-10-22 | 2015-12-23 | 烟台海和食品有限公司 | Deep-sea dried salmon floss production process |
| CN110574776A (en) * | 2019-10-16 | 2019-12-17 | 大连国富水产食品有限公司 | red fish processing technology |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103416466B (en) | 2015-03-25 |
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Effective date of registration: 20180615 Address after: 264001 Huan Hai Road, Zhifu District, Yantai, Shandong Province, No. 17 Patentee after: YANTAI HAIYU FOOD Co.,Ltd. Address before: 264000 Zhifu Island East Road, Zhifu District, Yantai, Shandong 51 Patentee before: YANTAI HAIHE FOOD Co.,Ltd. |
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Denomination of invention: Processing technology of boneless hairtail Effective date of registration: 20220510 Granted publication date: 20150325 Pledgee: China Postal Savings Bank Co.,Ltd. Yantai Branch Pledgor: YANTAI HAIYU FOOD Co.,Ltd. Registration number: Y2022980005272 |
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Date of cancellation: 20230417 Granted publication date: 20150325 Pledgee: China Postal Savings Bank Co.,Ltd. Yantai Branch Pledgor: YANTAI HAIYU FOOD Co.,Ltd. Registration number: Y2022980005272 |
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Denomination of invention: Processing technology of boneless hairtail Effective date of registration: 20230421 Granted publication date: 20150325 Pledgee: China Postal Savings Bank Co.,Ltd. Yantai Branch Pledgor: YANTAI HAIYU FOOD Co.,Ltd. Registration number: Y2023980038685 |
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Granted publication date: 20150325 Pledgee: China Postal Savings Bank Co.,Ltd. Yantai Branch Pledgor: YANTAI HAIYU FOOD Co.,Ltd. Registration number: Y2023980038685 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Processing technology of boneless hairtail Granted publication date: 20150325 Pledgee: China Postal Savings Bank Co.,Ltd. Yantai Zhifu District Branch Pledgor: YANTAI HAIYU FOOD Co.,Ltd. Registration number: Y2024980013351 |