CN103331771A - Full-automatic automobile air-conditioning hose cutting machine - Google Patents
Full-automatic automobile air-conditioning hose cutting machine Download PDFInfo
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- CN103331771A CN103331771A CN2013101631340A CN201310163134A CN103331771A CN 103331771 A CN103331771 A CN 103331771A CN 2013101631340 A CN2013101631340 A CN 2013101631340A CN 201310163134 A CN201310163134 A CN 201310163134A CN 103331771 A CN103331771 A CN 103331771A
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- flexible pipe
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- cutter
- cutting machine
- air conditioning
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Abstract
The invention discloses a full-automatic automobile air-conditioning hose cutting machine which comprises an air cylinder, an air cylinder fixing frame, a cutting knife fixing frame, a cutting knife, a hose fixing frame, a fixing table and an automatic hose conveying device, wherein the hose fixing frame is fixed below the cutting knife; a knife groove used for inserting the cutting knife is formed in a vertical moving direction of the cutting knife; a fixing hole used for inserting a hose is formed in a horizontal direction; a double-shear opening is formed in a bottom position formed by the knife groove and the fixing hole; the automatic hose conveying device conveys the hose to a preset position automatically, and comprises two guide rails arranged symmetrically, a sliding block, a speed-reducing motor, a driven chain wheel, a chain, a first electromagnetic valve, a second electromagnetic valve, a first position sensor and a second position sensor; and the first position sensor, the second position sensor, the first electromagnetic valve, the second electromagnetic valve and the speed-reducing motor are electrically connected with a controller. The cutting machine has the benefits that the cutting machine is low in manufacturing cost, time-saving, labor-saving and high in automation degree, and a hose cutting opening is smooth, and does not deform.
Description
Technical field
The present invention relates to a kind of automotive air conditioning hose cutting machine.
Background technology
In the prior art, it serves as main two big classes for advocating peace with the aluminum pipe hard tube that the pipeline of air conditioning for automobiles is divided into flexible pipe, the cost of flexible pipe is lower by contrast, use, transport more convenient, but the life-span is shorter relatively, and the connection between the pipeline needs to use pipe joint, usually flexible pipe is cut in accordance with regulations the length that needs, simple processing method is to use the scissors cutting, or uses the chopper cutting, and it is time-consuming to require great effort, the cost height, also exist the coarse problem of flexible pipe cutting edge of a knife distortion, directly influence the quality of crudy and product, in addition, present cost of labor rises significantly, has directly influenced economic benefit.
Summary of the invention
The present invention has proposed a kind of full automatic car air conditioning hose cutting machine in order to overcome above-mentioned deficiency, replaces manual operations by fully-automatic equipment, and crudy quantity obviously improves.
Technical scheme of the present invention is:
A kind of full automatic car air conditioning hose cutting machine comprises:
Cylinder is connected with air pump through cylinder solenoid valve;
The cylinder fixed mount is used for fixedly cylinder;
The cutter fixed mount is fixed on the cunning of cylinder beyond the Great Wall;
Cutter is fixed on the below of cutter fixed mount;
The flexible pipe fixed mount is fixed on the below of cutter, moves up and down direction at cutter and is provided with for the cutter groove that inserts cutter, and horizontal direction is provided with for the fixing hole that inserts flexible pipe, and the cutter groove is the double shear edge of a knife with the bottom position of fixing hole formation;
Double shear edge of a knife structure by the below cooperate with the cutter of top when making the flexible pipe cutting stressed evenly.
The flexible pipe automatic conveying device arrives predefined position with the flexible pipe automatic transport;
Fixed station is used for fixedly cylinder fixed mount, flexible pipe fixed mount and flexible pipe automatic conveying device;
Controller is connected with electric-controlled parts in cylinder solenoid valve, the flexible pipe automatic conveying device.
Described flexible pipe automatic conveying device comprises:
Symmetrically arranged two guide rails, the one end is fixed on the fixed station through fixed support, and the other end is fixed on the flexible pipe fixed mount;
Slide block can slidably reciprocate along guide rail, and horizontal direction is provided with the pore that penetrates flexible pipe;
Reducing motor, housing are fixed on the fixed station, and drive sprocket is fixedly arranged on the turning cylinder;
By movable sprocket, be rotatably mounted on the fixed station;
Chain is wound on drive sprocket and by on the movable sprocket, and fixes with slide block, can drive slide block and slide along guide rail;
First magnetic valve is fixed on the top of pore on the slide block, and the spool of magnetic valve presses flexible pipe when dead electricity, do not contact with flexible pipe when electric;
Second magnetic valve is fixed on the top of flexible pipe fixed mount, and the spool of magnetic valve presses flexible pipe when dead electricity, do not contact with flexible pipe when electric;
The primary importance sensor is fixed on the fixed station, movably for detection of the position of slide block;
Second place sensor is fixed on the fixed station, cooperates with the primary importance sensor, for detection of the stroke of slide block;
Primary importance sensor, second place sensor, first magnetic valve, second magnetic valve and reducing motor are electrically connected with controller.
In order to improve the degree of accuracy of cutting size, be provided with gage near primary importance sensor, second place sensor on the described fixed station.
Resistance when transporting in order to reduce, described fixed station fixedly have the hose guide wheel.
Described slide block is provided with projection, and this projection is positioned at the below of flexible pipe.
Described flexible pipe fixed mount is provided with back-up block, and this back-up block is positioned at the below of flexible pipe.
Whet a knife for convenience, described cutter fixed mount is provided with for the groove that inserts cutter, and is provided be used to the screw of fixing this cutter.
In order to improve the effect of cutting, the edge of a knife of described cutter tilts.
As preferably, the angle A that the edge of a knife of described cutter tilts is the 30-60 degree.
Principle of the present invention is: the flexible pipe of reeling is placed on the autorotation disk, this autorotation disk can prevent that flexible pipe from twining, flexible pipe is placed on the guide wheel, penetrate the pore on the slide block, insert the fixing hole on the flexible pipe fixed mount, determine distance between second place sensor and the primary importance sensor according to predefined cutting length, start power supply, controller sends signal, first magnetic valve, the second magnetic valve dead electricity, spool presses flexible pipe, controller sends the air inlet signal to cylinder solenoid valve, the cylinder action, drive cutter and move downward the cutting flexible pipe, then, controller is controlled the first magnetic valve adhesive, spool leaves flexible pipe, controller control reducing motor drives slide block and retreats, because the spool of second magnetic valve keeps power failure state, the termination of flexible pipe is fixed motionless, after the primary importance sensor detects the slide position signal, controller is controlled the outage of first magnetic valve, second magnetic valve gets, the reducing motor counter-rotation, thereby flexible pipe is moved to the cutter direction, after second place sensor detects the slide position signal, controller is controlled the second magnetic valve dead electricity, control cylinder action again, the cutting flexible pipe is finished a circulation, and then begin second circulation, by that analogy.
The present invention has that the device fabrication cost is low, time saving and energy saving, smooth indeformable, automaticity is high the beneficial effect of flexible pipe cutting mouth.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the vertical view of flexible pipe fixed mount of the present invention.
Fig. 3 is the schematic diagram of cutter of the present invention.
The specific embodiment
Now the present invention is further illustrated by reference to the accompanying drawings:
As shown in Figure 1 to Figure 3, a kind of full automatic car air conditioning hose cutting machine comprises: cylinder 1 is connected with air pump through cylinder solenoid valve; Cylinder fixed mount 2 is used for fixedly cylinder 1; Cutter fixed mount 3 is fixed on the sliding plug 11 of cylinder 1; Cutter 4 is fixed on the below of cutter fixed mount 3; Flexible pipe fixed mount 5 is fixed on the below of cutter 4, moves up and down direction at cutter 4 and is provided with for the cutter groove 53 that inserts cutter 4, and horizontal direction is provided with for the fixing hole 54 that inserts flexible pipe, and cutter groove 53 is the double shear edge of a knife 51 with the bottom position that fixing hole 54 forms; The flexible pipe automatic conveying device arrives predefined position with the flexible pipe automatic transport; Fixed station 6 is used for fixedly cylinder fixed mount 2, flexible pipe fixed mount 5 and flexible pipe automatic conveying device; Controller is connected with electric-controlled parts in cylinder solenoid valve, the flexible pipe automatic conveying device.
Wherein, the flexible pipe automatic conveying device comprises:
Symmetrically arranged two guide rails 82, the one end is fixed on the fixed station 6 through fixed support 61, and the other end is fixed on the flexible pipe fixed mount 5; Slide block 81 can slidably reciprocate along guide rail 82, and horizontal direction is provided with the pore that penetrates flexible pipe 9; Reducing motor 73, housing are fixed on the fixed station 6, and drive sprocket 74 is fixedly arranged on the turning cylinder; By movable sprocket 71, be rotatably mounted on the fixed station 6; Chain 72 is wound on drive sprocket 74 and by on the movable sprocket 71, and fixing with slide block 81, can drive slide block 81 and slide along guide rail 82; First magnetic valve 92 is fixed on the top of pore on the slide block 81, and the spool of magnetic valve 92 presses flexible pipe 9 when dead electricity, do not contact with flexible pipe 9 when electric; Second magnetic valve 93 is fixed on the top of flexible pipe fixed mount 5, and the spool of magnetic valve 93 presses flexible pipe 9 when dead electricity, do not contact with flexible pipe 9 when electric; Primary importance sensor 83 is fixed on the fixed station 6, movably for detection of the position of slide block 81; Second place sensor 85 is fixed on the fixed station 6, cooperates with primary importance sensor 83, for detection of the stroke of slide block 81; Primary importance sensor 83, second place sensor 85, first magnetic valve 92, second magnetic valve 93 and reducing motor 73 are electrically connected with controller.
Be provided with gage 84 near primary importance sensor 83, second place sensor 85 on the fixed station 6.Fixed station 6 fixedly has hose guide wheel 91.
Flexible pipe fixed mount 5 is provided with back-up block 52, and this back-up block 52 is positioned at the below of flexible pipe 9.
Cutter fixed mount 3 is provided with for the groove that inserts cutter 4, and is provided be used to the screw of fixing this cutter 4.
The edge of a knife of cutter 4 tilts, and the angle A of its inclination is the 30-60 degree.
Claims (9)
1. a full automatic car air conditioning hose cutting machine is characterized in that, comprising:
Cylinder (1) is connected with air pump through cylinder solenoid valve;
Cylinder fixed mount (2) is used for fixedly cylinder (1);
Cutter fixed mount (3) is fixed on the sliding plug (11) of cylinder (1);
Cutter (4) is fixed on the below of cutter fixed mount (3);
Flexible pipe fixed mount (5), be fixed on the below of cutter (4), moving up and down direction at cutter (4) is provided with for the cutter groove (53) that inserts cutter (4), horizontal direction is provided with for the fixing hole (54) that inserts flexible pipe, and cutter groove (53) is the double shear edge of a knife (51) with the bottom position that fixing hole (54) forms;
The flexible pipe automatic conveying device arrives predefined position with the flexible pipe automatic transport;
Fixed station (6) is used for fixedly cylinder fixed mount (2), flexible pipe fixed mount (5) and flexible pipe automatic conveying device;
Controller is connected with electric-controlled parts in cylinder solenoid valve, the flexible pipe automatic conveying device.
2. full automatic car air conditioning hose cutting machine as claimed in claim 1 is characterized in that, described flexible pipe automatic conveying device comprises:
Symmetrically arranged two guide rails (82), the one end is fixed on the fixed station (6) through fixed support (61), and the other end is fixed on the flexible pipe fixed mount (5);
Slide block (81) can slidably reciprocate along guide rail (82), and horizontal direction is provided with the pore that penetrates flexible pipe (9);
Reducing motor (73), housing are fixed on the fixed station (6), and drive sprocket (74) is fixedly arranged on the turning cylinder;
By movable sprocket (71), be rotatably mounted on the fixed station (6);
Chain (72) is wound on drive sprocket (74) and by on the movable sprocket (71), and fixing with slide block (81), can drive slide block (81) and slide along guide rail (82);
First magnetic valve (92) is fixed on the top that slide block (81) is gone up pore, and the spool of magnetic valve (92) presses flexible pipe (9) when dead electricity, do not contact with flexible pipe (9) when electric;
Second magnetic valve (93) is fixed on the top of flexible pipe fixed mount (5), and the spool of magnetic valve (93) presses flexible pipe (9) when dead electricity, do not contact with flexible pipe (9) when electric;
Primary importance sensor (83) is fixed on the fixed station (6), for detection of the position of slide block (81) movably;
Second place sensor (85) is fixed on the fixed station (6), cooperates with primary importance sensor (83), for detection of the stroke of slide block (81);
Primary importance sensor (83), second place sensor (85), first magnetic valve (92), second magnetic valve (93) and reducing motor (73) are electrically connected with controller.
3. full automatic car air conditioning hose cutting machine as claimed in claim 2 is characterized in that, described fixed station (6) is gone up and is provided with gage (84) near primary importance sensor (83), second place sensor (85).
4. full automatic car air conditioning hose cutting machine as claimed in claim 2 is characterized in that: described fixed station (6) fixedly has hose guide wheel (91).
5. full automatic car air conditioning hose cutting machine as claimed in claim 2, it is characterized in that: described slide block (81) is provided with projection (810), and this projection (810) is positioned at the below of flexible pipe (9).
6. full automatic car air conditioning hose cutting machine as claimed in claim 2, it is characterized in that: described flexible pipe fixed mount (5) is provided with back-up block (52), and this back-up block (52) is positioned at the below of flexible pipe (9).
7. as each described full automatic car air conditioning hose cutting machine of claim 1-6, it is characterized in that: described cutter fixed mount (3) is provided with for the groove that inserts cutter (4), and is provided be used to the screw of fixing this cutter (4).
8. as each described full automatic car air conditioning hose cutting machine of claim 1-6, it is characterized in that: the edge of a knife of described cutter (4) tilts.
9. full automatic car air conditioning hose cutting machine as claimed in claim 8 is characterized in that: the angle A that the edge of a knife of described cutter (4) tilts is the 30-60 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310163134.0A CN103331771B (en) | 2013-05-03 | 2013-05-03 | Full-automatic automobile air-conditioning hose cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310163134.0A CN103331771B (en) | 2013-05-03 | 2013-05-03 | Full-automatic automobile air-conditioning hose cutting machine |
Publications (2)
| Publication Number | Publication Date |
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| CN103331771A true CN103331771A (en) | 2013-10-02 |
| CN103331771B CN103331771B (en) | 2015-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310163134.0A Active CN103331771B (en) | 2013-05-03 | 2013-05-03 | Full-automatic automobile air-conditioning hose cutting machine |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104526729A (en) * | 2014-12-30 | 2015-04-22 | 宁海建新胶管有限公司 | Console type inductive cutting machine |
| CN104858911A (en) * | 2015-06-04 | 2015-08-26 | 格力电器（武汉）有限公司 | Flexible pipe shearing device |
| CN104923845A (en) * | 2014-03-17 | 2015-09-23 | 胡福松 | Full-automatic pipe cutter |
| CN105082219A (en) * | 2015-08-14 | 2015-11-25 | 苏州听毅华自动化设备有限公司 | Moving and cutting mechanism |
| CN106003215A (en) * | 2016-05-09 | 2016-10-12 | 宿州市天艺钢化玻璃有限公司 | Cutting device for glass frame |
| CN106272661A (en) * | 2016-08-30 | 2017-01-04 | 迈得医疗工业设备股份有限公司 | Conduit feeding mechanism and conduit supply and cutting equipment |
| CN106625810A (en) * | 2016-12-23 | 2017-05-10 | 上海长园电子材料有限公司 | Heat shrinkage tube cutting device |
| CN107088901A (en) * | 2017-06-19 | 2017-08-25 | 瑞源橡塑制品有限公司 | Long length hose automatic cutting equipment |
| CN107283188A (en) * | 2017-07-20 | 2017-10-24 | 芜湖瑞德机械科技有限公司 | A kind of hydraulic tube cutting stock frock |
| CN108080698A (en) * | 2017-11-24 | 2018-05-29 | 重庆赛格尔汽车配件有限公司 | A kind of adjustable heat-insulating water discharging pipe cutter device |
| CN108360245A (en) * | 2018-02-25 | 2018-08-03 | 丹阳市宇晟纺织新材料有限公司 | A kind of textile automatic cutting machines |
| CN108724318A (en) * | 2018-06-06 | 2018-11-02 | 瑞安市立信印刷机械有限公司 | Full-automatic tablet mounting cutting machine |
| CN108818632A (en) * | 2018-05-24 | 2018-11-16 | 文丹 | A kind of new-energy automotive air-conditioning refrigeration cutter device for flexible pipe |
| CN109153142A (en) * | 2016-05-25 | 2019-01-04 | 尤尼弗莱克斯-液压有限责任公司 | For cutting the machine of hose |
| CN110039596A (en) * | 2019-05-20 | 2019-07-23 | 深圳市凯思特医疗科技股份有限公司 | A kind of cutting broach shell, cutting tool and cutter device |
| CN110480697A (en) * | 2019-07-03 | 2019-11-22 | 吴凤明 | It is a kind of for producing the insulating materials production equipment of electric wire optical cable shell |
| CN111761630A (en) * | 2020-05-26 | 2020-10-13 | 葛玉海 | Cutting and binding device for hollow rubber pipeline |
| CN112643747A (en) * | 2020-12-02 | 2021-04-13 | 浙江恳达装饰材料有限公司 | Transmission cutting device of plastic section |
| CN115158526A (en) * | 2022-08-01 | 2022-10-11 | 深圳哲轮科技有限公司 | Chain regulator and bicycle using same |
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| CN200951580Y (en) * | 2006-09-26 | 2007-09-26 | 邵英君 | Synchronous moving device of bar cutting machine |
| DE102009005706A1 (en) * | 2009-01-22 | 2010-07-29 | Winker Massivumformung Gmbh & Co. Kg | Forming machine for manufacturing blank from wire like or rod like semi finished product, has camera, stop and motor connected with electronic control device such that blanks are separable from preset volume of product by separation device |
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| CN104923845B (en) * | 2014-03-17 | 2018-09-11 | 朱思学 | Full-automatic pipe cutter |
| CN104923845A (en) * | 2014-03-17 | 2015-09-23 | 胡福松 | Full-automatic pipe cutter |
| CN104526729A (en) * | 2014-12-30 | 2015-04-22 | 宁海建新胶管有限公司 | Console type inductive cutting machine |
| CN104858911A (en) * | 2015-06-04 | 2015-08-26 | 格力电器（武汉）有限公司 | Flexible pipe shearing device |
| CN105082219A (en) * | 2015-08-14 | 2015-11-25 | 苏州听毅华自动化设备有限公司 | Moving and cutting mechanism |
| CN105082219B (en) * | 2015-08-14 | 2017-01-04 | 苏州听毅华自动化设备有限公司 | A kind of transplanter structure |
| CN106003215A (en) * | 2016-05-09 | 2016-10-12 | 宿州市天艺钢化玻璃有限公司 | Cutting device for glass frame |
| CN106003215B (en) * | 2016-05-09 | 2017-12-12 | 宿州市天艺钢化玻璃有限公司 | A kind of cutter device of glass frame |
| CN109153142A (en) * | 2016-05-25 | 2019-01-04 | 尤尼弗莱克斯-液压有限责任公司 | For cutting the machine of hose |
| CN106272661A (en) * | 2016-08-30 | 2017-01-04 | 迈得医疗工业设备股份有限公司 | Conduit feeding mechanism and conduit supply and cutting equipment |
| CN106272661B (en) * | 2016-08-30 | 2019-06-04 | 迈得医疗工业设备股份有限公司 | Conduit feeding mechanism and conduit supply and cutting equipment |
| CN106625810A (en) * | 2016-12-23 | 2017-05-10 | 上海长园电子材料有限公司 | Heat shrinkage tube cutting device |
| CN107088901A (en) * | 2017-06-19 | 2017-08-25 | 瑞源橡塑制品有限公司 | Long length hose automatic cutting equipment |
| CN107283188A (en) * | 2017-07-20 | 2017-10-24 | 芜湖瑞德机械科技有限公司 | A kind of hydraulic tube cutting stock frock |
| CN108080698A (en) * | 2017-11-24 | 2018-05-29 | 重庆赛格尔汽车配件有限公司 | A kind of adjustable heat-insulating water discharging pipe cutter device |
| CN108080698B (en) * | 2017-11-24 | 2019-03-19 | 重庆赛格尔汽车配件有限公司 | A kind of adjustable heat-insulating water discharging pipe cutter device |
| CN108360245A (en) * | 2018-02-25 | 2018-08-03 | 丹阳市宇晟纺织新材料有限公司 | A kind of textile automatic cutting machines |
| CN108818632A (en) * | 2018-05-24 | 2018-11-16 | 文丹 | A kind of new-energy automotive air-conditioning refrigeration cutter device for flexible pipe |
| CN108724318A (en) * | 2018-06-06 | 2018-11-02 | 瑞安市立信印刷机械有限公司 | Full-automatic tablet mounting cutting machine |
| CN108724318B (en) * | 2018-06-06 | 2023-09-26 | 瑞安市立信印刷机械有限公司 | Full-automatic flat plate mounting and cutting machine |
| CN110039596A (en) * | 2019-05-20 | 2019-07-23 | 深圳市凯思特医疗科技股份有限公司 | A kind of cutting broach shell, cutting tool and cutter device |
| CN110039596B (en) * | 2019-05-20 | 2024-04-05 | 深圳市凯思特医疗科技股份有限公司 | Cutting tool sleeve, cutting tool and cutting device |
| CN110480697A (en) * | 2019-07-03 | 2019-11-22 | 吴凤明 | It is a kind of for producing the insulating materials production equipment of electric wire optical cable shell |
| CN110480697B (en) * | 2019-07-03 | 2020-12-22 | 湖州泰益智能科技有限公司 | A insulating material production facility for producing electric wire optical cable shell |
| CN111761630A (en) * | 2020-05-26 | 2020-10-13 | 葛玉海 | Cutting and binding device for hollow rubber pipeline |
| CN112643747A (en) * | 2020-12-02 | 2021-04-13 | 浙江恳达装饰材料有限公司 | Transmission cutting device of plastic section |
| CN115158526A (en) * | 2022-08-01 | 2022-10-11 | 深圳哲轮科技有限公司 | Chain regulator and bicycle using same |
| CN115158526B (en) * | 2022-08-01 | 2024-06-04 | 深圳哲轮科技有限公司 | Chain regulator and bicycle using same |
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