CN103265300B - High-alumina ultrastrong double-purpose insulating brick and production method - Google Patents

High-alumina ultrastrong double-purpose insulating brick and production method Download PDF

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CN103265300B
CN103265300B CN201310154339.2A CN201310154339A CN103265300B CN 103265300 B CN103265300 B CN 103265300B CN 201310154339 A CN201310154339 A CN 201310154339A CN 103265300 B CN103265300 B CN 103265300B
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powder
double
insulating brick
superpower
alumine
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CN103265300A (en
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施富贤
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Zhejiang Changxing River Bridge Refractories Co Ltd
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Zhejiang Changxing River Bridge Refractories Co Ltd
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Abstract

The invention relates to a high-alumina ultrastrong double-purpose insulating brick. The insulating brick comprises, by mass, 30 to 65% of high-alumina bauxite, 5 to 10% of kyanite powder, 10 to 20% of andalusite powder, 2 to 5% of fireproof ceramsite, 10 to 20% of a floating bead, 5 to 10% of polyvinyl chloride and 3 to 5% of a high temperature binder. The insulating brick is produced through the following steps: grinding of raw materials; mixing of the raw materials; compression molding; maintenance; high temperature drying; high temperature calcining; and finished product inspection. According to the invention, through reasonable proportioning of high-alumina bauxite, kyanite powder, andalusite powder, fireproof ceramsite, the floating bead, polyvinyl chloride and the high temperature binder and implementation of compression molding, maintenance, high temperature drying, high temperature calcining and finished product inspection, the produced high-alumina ultrastrong double-purpose insulating brick has the advantages of high temperature resistance, antioxidation, wear resistance, high strength, high hardness and the like and has thermal insulation performance, improved practicability and a good usage effect.

Description

The superpower double-purpose insulating brick of a kind of high alumina and production method
Technical field
The present invention relates to the superpower double-purpose insulating brick of a kind of high alumina and production method.
Background technology
High alumina brick is used in steel mill's blast furnace, continuous casting furnace at present in a large number, the high temperature kilns such as various process furnace, soaking pit, large-sized boiler liner, incinerator and various heat treatment furnaces, high alumina brick iron level is in the market high, impurity level is high, in use procedure, often there is the problems such as explosion, distortion, life-span be short, not only impact is produced, and also causes the waste of resource and manpower.
Summary of the invention
In use often there is the problems such as explosion, distortion, life-span be short in the existing high alumina brick of the technical problem to be solved in the present invention, not only impact is produced, and also causes the waste of resource and manpower, thereby the superpower double-purpose insulating brick of a kind of high alumina and production method are provided.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions: the superpower double-purpose insulating brick of a kind of high alumina, the mass percent of described component is: alumine 30~65%, aquamaine stone flour 5~10%, andaluzite powder 10~20%, fire resistant ceramsites 2~5%, float pearl 10~20%, polyvinyl chloride 5~10%, high-temperature agglomerant 3~5%.
Preferably, the mass percent of described component is: alumine 65%, aquamaine stone flour 5%, andaluzite powder 10%, fire resistant ceramsites 2%, float pearl 10%, polyvinyl chloride 5%, high-temperature agglomerant 3%, also can be convenient to the mass percent of mixing for other, good reliability, result of use is good, steady quality, high insulating effect.
Preferably, the mass percent of described component is: alumine 47%, aquamaine stone flour 8%, andaluzite powder 14%, fire resistant ceramsites 4%, float pearl 15%, polyvinyl chloride 8%, high-temperature agglomerant 4%, also can be convenient to the mass percent of mixing for other, good reliability, result of use is good, steady quality, high insulating effect.
Preferably, the mass percent of described component is: alumine 30%, aquamaine stone flour 10%, andaluzite powder 20%, fire resistant ceramsites 5%, float pearl 20%, polyvinyl chloride 10%, high-temperature agglomerant 5%, also can be convenient to the mass percent of mixing for other, good reliability, result of use is good, steady quality, high insulating effect.
Preferably, described high-temperature agglomerant is aluminium hydroxide or silicon melten gel, and bond effect is good.
The production method that the superpower double-purpose insulating brick of a kind of high alumina as above adopts, comprises the following steps successively:
A). starting material grind: respectively by alumine, fire resistant ceramsites, float pearl and grind to form alumine powder, fire resistant ceramsites powder, floating bead powder grain, the granularity of described alumine powder is 50~100 orders, the granularity of described fire resistant ceramsites powder is 30~70 orders, and the granularity of described floating bead powder grain is 20~50 orders;
B). starting material mix: in the alumine powder after step a) is ground, fire resistant ceramsites powder, floating bead powder grain, add aquamaine stone flour, andaluzite powder, high-temperature agglomerant, polyvinyl chloride to mix;
C). compression moulding: adopt pressing machine to the mixed material compression moulding of step b), the press time is 5~10 seconds;
D). maintenance: the product after step c) compacting is placed and carried out at normal temperatures maintenance processing, and curing time is 1~3 day;
E). hyperthermia drying: the product after step d) maintenance is carried out to hyperthermia drying processing, 90~110 ° of bake out temperatures, drying time 46~50 hours;
F). high-temperature calcination: the product after step e) is dried carries out high-temperature calcination processing, and calcining temperature is 1350~1400 °, and the high-temperature calcination time is 15~20 hours;
G). inspection after construction: the product after step f) calcining is carried out to inspection after construction.
In sum, advantage of the present invention: by alumine, aquamaine stone flour, andaluzite powder, fire resistant ceramsites, float pearl, polyvinyl chloride, high-temperature agglomerant through rational proportioning, and the superpower double-purpose insulating brick of the high alumina of producing by compression moulding, maintenance, hyperthermia drying, high-temperature calcination, inspection after construction, not only make brick body have high temperature resistant, anti-oxidant, wear-resistant, intensity is high, hardness advantages of higher, also make brick body there is heat-insulating property, improved Practical Performance, result of use is good.
Embodiment
Embodiment mono-:
The superpower double-purpose insulating brick of a kind of high alumina, the mass percent of described component is: alumine 65%, aquamaine stone flour 5%, andaluzite powder 10%, fire resistant ceramsites 2%, float pearl 10%, polyvinyl chloride 5%, high-temperature agglomerant 3%, also can be convenient to the mass percent of mixing for other, good reliability, result of use is good, steady quality, high insulating effect.
Embodiment bis-:
The superpower double-purpose insulating brick of a kind of high alumina, the mass percent of described component is: alumine 47%, aquamaine stone flour 8%, andaluzite powder 14%, fire resistant ceramsites 4%, float pearl 15%, polyvinyl chloride 8%, high-temperature agglomerant 4%, also can be convenient to the mass percent of mixing for other, good reliability, result of use is good, steady quality, high insulating effect.
Embodiment tri-:
The superpower double-purpose insulating brick of a kind of high alumina, the mass percent of described component is: alumine 30%, aquamaine stone flour 10%, andaluzite powder 20%, fire resistant ceramsites 5%, float pearl 20%, polyvinyl chloride 10%, high-temperature agglomerant 5%, also can be convenient to the mass percent of mixing for other, good reliability, result of use is good, steady quality, high insulating effect.
Described high-temperature agglomerant is aluminium hydroxide or silicon melten gel, and bond effect is good.
The production method that the superpower double-purpose insulating brick of a kind of high alumina as above adopts, comprises the following steps successively:
A). starting material grind: respectively by alumine, fire resistant ceramsites, float pearl and grind to form alumine powder, fire resistant ceramsites powder, floating bead powder grain, the granularity of described alumine powder is 50~100 orders, the granularity of described fire resistant ceramsites powder is 30~70 orders, and the granularity of described floating bead powder grain is 20~50 orders;
B). starting material mix: in the alumine powder after step a) is ground, fire resistant ceramsites powder, floating bead powder grain, add aquamaine stone flour, andaluzite powder, high-temperature agglomerant, polyvinyl chloride to mix;
C). compression moulding: adopt pressing machine to the mixed material compression moulding of step b), the press time is 5~10 seconds;
D). maintenance: the product after step c) compacting is placed and carried out at normal temperatures maintenance processing, and curing time is 1~3 day;
E). hyperthermia drying: the product after step d) maintenance is carried out to hyperthermia drying processing, 90~110 ° of bake out temperatures, drying time 46~50 hours;
F). high-temperature calcination: the product after step e) is dried carries out high-temperature calcination processing, and calcining temperature is 1350~1400 °, and the high-temperature calcination time is 15~20 hours;
G). inspection after construction: the product after step f) calcining is carried out to inspection after construction.
By alumine, aquamaine stone flour, andaluzite powder, fire resistant ceramsites, float pearl, polyvinyl chloride, high-temperature agglomerant through rational proportioning, and the superpower double-purpose insulating brick of the high alumina of producing by compression moulding, maintenance, hyperthermia drying, high-temperature calcination, inspection after construction, not only make brick body have high temperature resistant, anti-oxidant, wear-resistant, intensity is high, hardness advantages of higher, also make brick body there is heat-insulating property, improved Practical Performance, result of use is good.

Claims (5)

1. the superpower double-purpose insulating brick of a high alumina production method, the superpower double-purpose insulating brick of described high alumina comprises that the component of following mass percent forms: alumine 30~65%, aquamaine stone flour 5~10%, andaluzite powder 10~20%, fire resistant ceramsites 2~5%, float pearl 10~20%, polyvinyl chloride 5~10%, high-temperature agglomerant 3~5%, it is characterized in that: comprise the following steps successively:
A). starting material grind: respectively by alumine, fire resistant ceramsites, float pearl and grind to form alumine powder, fire resistant ceramsites powder, floating bead powder grain, the granularity of described alumine powder is 50~100 orders, the granularity of described fire resistant ceramsites powder is 30~70 orders, and the granularity of described floating bead powder grain is 20~50 orders;
B). starting material mix: a) in the alumine powder after grinding, fire resistant ceramsites powder, floating bead powder grain, add aquamaine stone flour, andaluzite powder, high-temperature agglomerant, polyvinyl chloride to mix step;
C). compression moulding: adopt pressing machine to step b) mixed material compression moulding, the press time is 5~10 seconds;
D). maintenance: by step c) product after compacting places and to carry out at normal temperatures maintenance processing, and curing time is 1~3 day;
E). hyperthermia drying: by steps d) product after maintenance carries out hyperthermia drying processing, 90~110 ° of bake out temperatures, drying time 46~48 hours;
F). high-temperature calcination: by step e) product after drying carries out high-temperature calcination processing, and calcining temperature is 1350~1400 °, and the high-temperature calcination time is 15~20 hours;
G). inspection after construction: by step f) calcining after product carry out inspection after construction.
2. the superpower double-purpose insulating brick of a kind of high alumina according to claim 1 production method, is characterized in that: the superpower double-purpose insulating brick of described high alumina comprises that the component of following mass percent forms: alumine 65%, aquamaine stone flour 5%, andaluzite powder 10%, fire resistant ceramsites 2%, float pearl 10%, polyvinyl chloride 5%, high-temperature agglomerant 3%.
3. the superpower double-purpose insulating brick of a kind of high alumina according to claim 1 production method, is characterized in that: the superpower double-purpose insulating brick of described high alumina comprises that the component of following mass percent forms: alumine 47%, aquamaine stone flour 8%, andaluzite powder 14%, fire resistant ceramsites 4%, float pearl 15%, polyvinyl chloride 8%, high-temperature agglomerant 4%.
4. the superpower double-purpose insulating brick of a kind of high alumina according to claim 1 production method, is characterized in that: the superpower double-purpose insulating brick of described high alumina comprises that the component of following mass percent forms: alumine 30%, aquamaine stone flour 10%, andaluzite powder 20%, fire resistant ceramsites 5%, float pearl 20%, polyvinyl chloride 10%, high-temperature agglomerant 5%.
5. according to the superpower double-purpose insulating brick of a kind of high alumina production method described in claim 1 to 4 any one, it is characterized in that: described high-temperature agglomerant is aluminium hydroxide or silicon melten gel.
CN201310154339.2A 2013-04-28 2013-04-28 High-alumina ultrastrong double-purpose insulating brick and production method Active CN103265300B (en)

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CN104150917B (en) * 2014-06-12 2016-02-17 峨眉山市峨冶耐火材料厂 A kind of furnace roller brick and preparation method thereof
CN107098646A (en) * 2017-05-12 2017-08-29 罗碧贤 A kind of wall light stalk fibre fire prevention wall brick

Citations (2)

* Cited by examiner, † Cited by third party
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CN101857449A (en) * 2010-06-07 2010-10-13 长兴盛旺锅炉耐火保温防腐工程有限公司 Siliceous mullite structure-insulating integrated composite brick and preparation method thereof
CN101863675A (en) * 2010-06-07 2010-10-20 浙江大学 High-alumina structure heat-insulation integrated composite brick and preparation method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101857449A (en) * 2010-06-07 2010-10-13 长兴盛旺锅炉耐火保温防腐工程有限公司 Siliceous mullite structure-insulating integrated composite brick and preparation method thereof
CN101863675A (en) * 2010-06-07 2010-10-20 浙江大学 High-alumina structure heat-insulation integrated composite brick and preparation method

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