CN103093952A - Turnover device for transformer core clamps - Google Patents
Turnover device for transformer core clamps Download PDFInfo
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- CN103093952A CN103093952A CN2011103323928A CN201110332392A CN103093952A CN 103093952 A CN103093952 A CN 103093952A CN 2011103323928 A CN2011103323928 A CN 2011103323928A CN 201110332392 A CN201110332392 A CN 201110332392A CN 103093952 A CN103093952 A CN 103093952A
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- clamp
- track
- transformer core
- folder
- rotating mechanism
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Abstract
The invention relates to a turnover device for transformer core clamps. The turnover device for transformer core clamps comprises a rail and turnover mechanisms. Two turnover mechanisms in each group are oppositely and movably installed on the rail. A clamp is clamped between each two turnover mechanisms in a group, and the distance of the two turnover mechanisms locked at the specific positions on the rail is adjustable. The time of hanging and turning clamps by hoists during welding is saved by the use of the turnover device, production efficiency is improved, production cost is lowered, and the turnover device is multipurpose and widely applicable.
Description
Technical field
The present invention relates to a kind of transformer manufacturing equipment, specifically a kind of transformer core clamp turning device.
Background technology
In the transformer manufacture process, by 1 folder web 2 and several limb plates 5, boatswain chair 3, fixed head 1 and stiffener 4 etc. is welded to form (as shown in Figure 1A, 1B) with folder for iron core chucking.Usually folder web 2 for thick greater than 20 millimeters, grow up in 6000 millimeters, be wider than 400 millimeters, and length-width ratio was greater than the long strip type steel plate of 12: 1; Limb plate 5 is not less than folder web 2, width 120-300 millimeter for thickness, and long 200-600 millimeter and end are machined to the plate part of circular arc type; On folder web 2 welding above-mentioned a plurality of structural members have in the front of folder web 2, the back side at folder web 2 that has.The structural member groups such as folder web 2 and each limb plate 5 are in rear welding process, for the ease of welding, the bonding wire moulding is attractive in appearance, the station that usually will make the welding position be in the most suitable welding is commonly called as " weldering of ship type ", therefore all to use the factory building crane after the weldment of welding portion, hang up corresponding suspender and hang and effectively after sling point, folder is being sling, workpiece is fallen, folder is adjusted to the station that is beneficial to welding.Complete welding as each folder, need by 4 stations of above-mentioned adjustment, therefore, each folder just needs 3 hours because adjust welding post time.Production efficiency is low.The folder welding if do not overturn, to welder's level of skill require to improve, bonding wire poor quality and need to can't welding the structural member that the bonding wire polishing even has.
Summary of the invention
Adjust long, the low inferior weak point of production efficiency of welding post time for apparatus for fixing transformer in prior art, the technical problem to be solved in the present invention is to provide a kind of transformer core clamp turning device that can rapid adjustment apparatus for fixing transformer welding post.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of transformer core clamp turning device of the present invention comprises: track and switching mechanism, wherein switching mechanism is two one group, relatively is movably installed on track, clamps folder between every group of interior two switching mechanisms, two switching mechanism distances are adjustable, and lock onto the assigned address of track.
Described switching mechanism comprises dop, rotating mechanism, locked instrument and travelling wheel, and wherein dop is installed on the rotating part on rotating mechanism top, and rolling through travelling wheel and be installed on track in the bottom of rotating mechanism, tightens up by locked instrument and track.
Rotating mechanism comprises that base, motor are installed on track through the travelling wheel rolling; The output shaft of motor connects dop by speed change gear.
Dop comprises and clamps mainboard, clamps positioning body and clamp connector, wherein clamps positioning body and is located at the two ends up and down that clamp mainboard, and the end of folder is fastened in two and clamps positioning body and clamp between mainboard; Clamp connector be installed on clamp on mainboard and with rotating mechanism in speed change gear in output shaft be connected.
Locked instrument has spanner, locking part, eccentric wheel and rotational pin, and wherein the bottom of locking part is unclamped or is snapped on track along upper, and spanner is connected with eccentric wheel by rotational pin, and eccentric wheel also is connected with locking part simultaneously.
The present invention has following beneficial effect and advantage:
1. use the folder turning device to save the use crane of folder in welding process and hang and flip-flop transition, improved production efficiency, reduced production cost;
2. use folder turning device, make the folder position while welding reasonable, and is not harsh to the requirement of welder's technical ability gimmick, saved high-level welder's cost;
3. reasonable because of welding post, the bonding wire moulding is good, cancels the polishing workload, has saved the great amount of cost expense.
4. the folder turning device is rational in infrastructure, and the mode that is installed is special, the welding of the different size folder that is applicable to be installed, and one-machine-multi-function is widely used.
Description of drawings
Figure 1A is the clamping structure front view;
Figure 1B is the clamping structure right view;
Fig. 2 is structural representation of the present invention;
Fig. 3 A is rotating mechanism structural front view in the present invention;
Fig. 3 B is the right view of Fig. 3 A;
Fig. 4 A is dop structural front view in the present invention;
Fig. 4 B is the right view of Fig. 4 A;
Fig. 5 A is locked instrument structural representation in the present invention;
Fig. 5 B is the right view of Fig. 5 A.
Embodiment
As shown in Figure 2, transformer core clamp turning device of the present invention comprises: track 101 and switching mechanism, wherein switching mechanism is two one group, relatively be movably installed on track 101, clamp folder 106 between two switching mechanisms in every group, two switching mechanism distances are adjustable, and lock onto the assigned address of track 101 according to folder 106 length.
Switching mechanism comprises dop 102, rotating mechanism 105, locked instrument 103 and travelling wheel 104, wherein dop 102 is installed on the rotating part on rotating mechanism 105 tops, rolling through travelling wheel 104 and be installed on track 101 in the bottom of rotating mechanism 105, tightens up by locked instrument 103 and track 101.
As shown in Fig. 3 A, 3B, rotating mechanism 105 comprises base 1051, motor 1052 and speed change gear 1053, and wherein motor 1052 is installed on base 1051, and base 1051 rolls through travelling wheel 104 and is installed on track 101; The output shaft of motor 1052 connects dop 102 by speed change gear.
As shown in Fig. 4 A, 4B, dop 102 comprises and clamps mainboard 1021, clamps positioning body 1022 and clamp connector 1023, wherein clamp positioning body 1022 and be located at the two ends up and down that clamp mainboard 1021, the end of folder 106 is fastened in two and clamps positioning body 1022 and clamp between mainboard 1021; Clamp connector 1023 be installed on clamp on mainboard 1021 and with rotating mechanism 105 in speed change gear 1053 in output shaft be connected.
As shown in Fig. 5 A, 5B, locked instrument 103 has spanner 1031, locking part 1032, eccentric wheel 1033 and rotational pin 1034, wherein the bottom of locking part 1032 and trade shape are adaptive, can unclamp or be snapped on track along upper, spanner 1031 is connected with eccentric wheel 1033 by rotational pin 1034, and eccentric wheel 1033 also is connected with locking part 1032 simultaneously.
When the present invention works, at first folder 106 is stuck in two of one group of turning device with folder 106 and clamps between mainboard 1021 by the positioning body 1022 that clamps in turn dop 102.In addition, the output shaft that clamps in the speed change gear 1053 in connector 1023 and rotating mechanism 105 is connected reliably, play a supporting role, and the rotation of motor 1052 is passed to dop 102, so just can adjust the rotation of motor by control, control rotation, rotating speed, braking, the anglec of rotation of folder 106 etc.
After distance according to two turning devices of length adjustment of folder 106, by the base 1051 and track 101 lockings of locked instrument 103 with switching mechanism, process is: move the spanner 1031 in locked instrument 103, its band movable eccentric wheel 1033 rotates, it is moved in the vertical direction by the locking part 1032 that rotational pin 1034 drives suitable shape, make locking part 1032 embrace track 101, locked instrument 103 pushes down by eccentric wheel 1033 mode that rotating mechanism 105, locking part 1032 are embraced track 101 like this, and rotating mechanism 105 and track 101 are fixed together.
By rotating mechanism 105 rotations, when the weld seam that makes the folder that will weld is in ship type welding position, folder stops the rotation, and after making folder and folder turning device and track 101 fixing by locked instrument 103, weld, after the welding of part weld seam is completed, unclamp the locked instrument spanner, again handle rotating mechanism, the rotation folder.
Claims (5)
1. transformer core clamp turning device, it is characterized in that comprising: track (101) and switching mechanism, wherein switching mechanism is two one group, relatively be movably installed on track (101), clamp folder (106) between two switching mechanisms in every group, two switching mechanism distances are adjustable, and lock onto the assigned address of track (101).
2. by transformer core clamp turning device claimed in claim 1, it is characterized in that: described switching mechanism comprises dop (102), rotating mechanism (105), locked instrument (103) and travelling wheel (104), wherein dop (102) is installed on the rotating part on rotating mechanism (105) top, rolling through travelling wheel (104) and be installed on track (101) in the bottom of rotating mechanism (105), tightens up by locked instrument (103) and track (101).
3. by transformer core clamp turning device claimed in claim 1, it is characterized in that: rotating mechanism (105) comprises base (1051), motor (1052) and speed change gear (1053), wherein motor (1052) is installed on base (1051), and base (1051) rolls through travelling wheel (104) and is installed on track (101); The output shaft of motor (1052) connects dop (102) by speed change gear (1053).
4. by transformer core clamp turning device claimed in claim 1, it is characterized in that: dop (102) comprises and clamps mainboard (1021), clamps positioning body (1022) and clamp connector (1023), wherein clamp positioning body (1022) and be located at the two ends up and down that clamp mainboard (1021), the end of folder (106) is fastened in two and clamps positioning body (1022) and clamp between mainboard (1021); Clamp connector (1023) be installed on clamp mainboard (1021) upper and with rotating mechanism (105) in speed change gear (1053) in output shaft be connected.
5. by transformer core clamp turning device claimed in claim 1, it is characterized in that: locked instrument (103) has spanner (1031), locking part (1032), eccentric wheel (1033) and rotational pin (1034), wherein the bottom of locking part (1032) is unclamped or is snapped in edge on track, spanner (1031) is connected with eccentric wheel (1033) by rotational pin (1034), and eccentric wheel (1033) also is connected with locking part (1032) simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103323928A CN103093952A (en) | 2011-10-27 | 2011-10-27 | Turnover device for transformer core clamps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103323928A CN103093952A (en) | 2011-10-27 | 2011-10-27 | Turnover device for transformer core clamps |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103093952A true CN103093952A (en) | 2013-05-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103323928A Pending CN103093952A (en) | 2011-10-27 | 2011-10-27 | Turnover device for transformer core clamps |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103093952A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965359A (en) * | 2016-07-25 | 2016-09-28 | 汪静 | Hardware part polishing device |
| CN106041677A (en) * | 2016-07-25 | 2016-10-26 | 无锡市曙光高强度紧固件有限公司 | Hardware polisher |
| CN106541242A (en) * | 2015-09-17 | 2017-03-29 | 武汉昊昱微电子股份有限公司 | A kind of multiple degrees of freedom two-sided welding mechanism and welding method |
| CN114974858A (en) * | 2022-06-13 | 2022-08-30 | 博罗县嘉治电子有限公司 | Transformer body overturning frame for transformer production and overturning method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1418976A (en) * | 1973-01-18 | 1975-12-24 | Knobel Elektro App | Method for fabricating a ballast choke with adjustable air gap and choke produced thereby |
| CN1699028A (en) * | 2004-03-18 | 2005-11-23 | 苏州宝时得电动工具有限公司 | Electric tool |
| CN201233809Y (en) * | 2008-04-17 | 2009-05-06 | 宁波甬嘉变压器有限公司 | Transformer core turning device |
| CN201478117U (en) * | 2009-08-11 | 2010-05-19 | 银河电气科技有限公司 | Iron core overturning device |
| CN201622929U (en) * | 2009-11-03 | 2010-11-03 | 深圳市赢合科技有限公司 | Device for packing and ending diaphragm of electric core |
-
2011
- 2011-10-27 CN CN2011103323928A patent/CN103093952A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1418976A (en) * | 1973-01-18 | 1975-12-24 | Knobel Elektro App | Method for fabricating a ballast choke with adjustable air gap and choke produced thereby |
| CN1699028A (en) * | 2004-03-18 | 2005-11-23 | 苏州宝时得电动工具有限公司 | Electric tool |
| CN201233809Y (en) * | 2008-04-17 | 2009-05-06 | 宁波甬嘉变压器有限公司 | Transformer core turning device |
| CN201478117U (en) * | 2009-08-11 | 2010-05-19 | 银河电气科技有限公司 | Iron core overturning device |
| CN201622929U (en) * | 2009-11-03 | 2010-11-03 | 深圳市赢合科技有限公司 | Device for packing and ending diaphragm of electric core |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541242A (en) * | 2015-09-17 | 2017-03-29 | 武汉昊昱微电子股份有限公司 | A kind of multiple degrees of freedom two-sided welding mechanism and welding method |
| CN105965359A (en) * | 2016-07-25 | 2016-09-28 | 汪静 | Hardware part polishing device |
| CN106041677A (en) * | 2016-07-25 | 2016-10-26 | 无锡市曙光高强度紧固件有限公司 | Hardware polisher |
| CN114974858A (en) * | 2022-06-13 | 2022-08-30 | 博罗县嘉治电子有限公司 | Transformer body overturning frame for transformer production and overturning method thereof |
| CN114974858B (en) * | 2022-06-13 | 2023-08-08 | 博罗县嘉治电子有限公司 | Body overturning frame for transformer production and overturning method thereof |
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Application publication date: 20130508 |