Summary of the invention
This patent relates to a kind of eco-friendly, absorbs that the mode that is separated in conjunction with simulated moving bed chromatography of dewatering carries out with glycerine, relatively inexpensive, high yield, the green synthesis process new synthetic process of blanket a kind of aryl low carbon acid methyl esters.More unique is, it relates to a kind of improved technique, " catalysis+dewater " system that this technique is formed with lipase or an acidic catalyst+glycerine substitutes the vitriol oil, the formation reaction of methyl esters is made to be tending towards complete, then be separated with simulation moving-bed continuous chromatography by stratification, the continuous print such as reaction product and catalyzer, glycerine and excessive reaction raw materials are separated, for solving water removal in methyl esters synthesis and product separation issues of purification provides simple and easy to do solution.Operate according to this patent, compared with traditional method before this, can dewater with economically viable method, be continuously separated purifying, waste water in thorough elimination aryl low carbon acid methyl esters synthesis technique produces, realize the environmental friendliness that aryl low carbon acid methyl esters is produced, and significantly improve the purity of productive rate and product.Above these improve aryl low carbon acid methyl esters is produced green, sustainable with environmental friendliness for be vital.
Specifically, first, we find, the moisture absorption that appropriate glycerine can will produce in esterification reaction of organic acid, thus ensure that reaction can reach satisfied transformation efficiency, and under a large amount of methyl alcohol existent condition, aryl low carbon acid can not generate aryl low carbon acid glyceryl ester with glycerine reaction, that is, " lipase or an acidic catalyst+glycerine " can reach with equivalent " catalysis+dewater " effect of the vitriol oil.
Secondly, we find, the aryl low carbon acid methyl esters that reaction generates is highly stable, remove in the process of residue methyl alcohol significant decomposition can not occur in distillation; Reaction mixture after methanol stripper is at 0 ~ 100 DEG C, preferably 10 ~ 60 DEG C, meeting AUTOMATIC ZONING after leaving standstill, its upper strata is aryl low carbon acid methyl esters mainly, separately has a small amount of remaining aryl low carbon acid and catalyzer, the large portion of lower floor mainly in aqueous glycerol and catalyzer, and lower floor can without any process, direct circulation reuse, and remarkably influenced can not be had, reuse capable of circulation 1 ~ 30 time to the transformation efficiency of reaction.Establish the basis of the green synthesis process of a kind of aryl low carbon acid methyl esters of the water generated with glycerine absorbing and removing thus.
Again, we find, coordinate with suitable sorbent material the separation system of simulated moving bed chromatography formed by suitable eluent, effectively the aryl low carbon acid methyl ester product in upper strata thoroughly can be separated with acid and a small amount of catalyzer, obtain the reaction product of very high purity, simultaneously can by isolated residue reaction raw materials and catalyzer, after removing eluent, cyclically utilizing.Establish glycerine water suction thus and engage the basis that simulated moving bed chromatography is separated aryl low carbon acid methyl esters synthesis and production process.
We find, this technique has general applicability for the synthesis of aryl low carbon acid first Ester, be applicable to all compounds had such as formula female ring constitutional features (I) Suo Shi, its enantiomorph, racemic mixture and diastereomer, the synthesis of methyl esters:
The catalyzer be suitable for can be lipase, also can be tosic acid, methylsulfonic acid, Phenylsulfonic acid, picric acid, Jiao's property picric acid, dinitrobenzoic acid, trichoroacetic acid(TCA), solid super-strong acid, acidic ion exchange resin or other any can an acidic catalyst that carries out of catalytic esterification.Esterification should be 30 ~ 200 DEG C in temperature, pressure is carry out under the condition of 0.0001 ~ 3.5MPa, being suitable for of esterification system consists of acid: alcohol: glycerine=1: 1.05 ~ 50: 0.5 ~ 50 (mol ratios), and the broiler diets of catalyzer is 0.1 ~ 5% (w/w) of the charging capacity of acid.The Distillation recovery of residue methyl alcohol should be 30 ~ 80 DEG C in temperature, and pressure is carry out under the condition of 0.0001MPa ~ normal pressure.The stratification of reaction mixture should at 0 ~ 100 DEG C, preferably 10 ~ 60 DEG C, temperature under carry out.To the processed that lower floor carries out, can carry out with the distillation technique of routine, also can be undertaken by the technology such as molecular sieve adsorption, membrane sepn.The eluent that separation system of simulated moving bed chromatography uses can be supercritical co, methylene dichloride, trichloromethane, isopropyl ether, methyl tertiary butyl ether, methyl alcohol, toluene and by formed the in any proportion mixed solvent of two or more in them, the sorbent material that separation system of simulated moving bed chromatography uses can be gac, silica gel, sex change silica gel, activated alumina, polyacrylamide, ion exchange resin or other anyly can coordinate with particular eluent the sorbing material be separated with non-ester components such as remaining acid by the ester in upper strata.It should be 0 ~ 100 DEG C in temperature that simulated moving bed chromatography is separated, and preferably 30 ~ 60 DEG C, pressure is carry out under the condition of 0.1 ~ 35MPa.
After the whole optimization of all important parameters mentioned in the present invention, the transformation efficiency of raw material and the yield of product all can be increased to 100%.The purity of product can be increased to more than 99% (chromatographic purity).
The esters product recovery technology used in the present invention continues to use traditional method substantially.
Embodiment
Example below will illustrate working method of the present invention, but can not as limitation of the invention.
Embodiment 1, the preparation of Ibuprofen BP/EP methyl esters
Get 100mL tri-mouthfuls of round-bottomed flasks, add 20.6g (0.1mol) Ibuprofen BP/EP, 0.2g tosic acid, 40.35mL (1mol) methyl alcohol, 20mL (0.274mol) glycerine, stir, heating mantle heats 70 DEG C backflow 4hr.After reaction terminates, 75 DEG C of air distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with silica gel, is to be separated in the separation system of simulated moving bed chromatography of eluent formation with methylene dichloride, obtains Ibuprofen BP/EP, tosic acid component and Ibuprofen BP/EP methyl esters component.Methylene dichloride is reclaimed in air distillation, and obtain Ibuprofen BP/EP methyl esters 21.35g, transformation efficiency reaches 97%.
Ibuprofen BP/EP methyl esters is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Ibuprofen BP/EP and tosic acid reclaim, and recycle in next round reaction.
Embodiment 2, the preparation of Ketoprofen methyl esters
Get 100mL tri-mouthfuls of round-bottomed flasks, add 25.4g (0.1mol) Ketoprofen, 0.5g methylsulfonic acid, 100mL (2.48mol) methyl alcohol, 50mL (0.69mol) glycerine, stir, heating mantle heats 75 DEG C backflow 6hr.30 DEG C of underpressure distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with polymeric amide, is to be separated in the separation system of simulated moving bed chromatography of eluent formation with methyl tertiary butyl ether, obtains Ketoprofen, methylsulfonic acid component and Ketoprofen methyl esters component.Methyl tertiary butyl ether is reclaimed in air distillation, and obtain Ketoprofen methyl esters 26.01g, transformation efficiency is greater than 97%.
Ketoprofen methyl esters is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Ketoprofen reclaims, and recycles in next round reaction.
The preparation of embodiment 3,2-phenylpropionic acid methyl ester
Get 100mL tri-mouthfuls of round-bottomed flasks, add 30.40g (0.2mol) 2-phenylpropionic acid, 0.03g Novozym435,30mL (0.74mol) methyl alcohol, 10mL (0.14mol) glycerine, stir, heat 55 DEG C of reaction 8hr.30 DEG C of underpressure distillation removing unreacteds methyl alcohol completely.Cross and filter lipase, be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with silica gel, is to be separated in the separation system of simulated moving bed chromatography of eluent formation with methylene dichloride, obtains 2-phenylpropionic acid component and 2-phenylpropionic acid methyl ester component.Trichloromethane is reclaimed in air distillation, and obtain 2-phenylpropionic acid methyl ester 29.90g, transformation efficiency is greater than 90%.
2-phenylpropionic acid methyl ester is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
2-phenylpropionic acid reclaims, and recycles in next round reaction.
Embodiment 4, the preparation of methyl phenylacetate
Get 100mL tri-mouthfuls of round-bottomed flasks, add 27.23g (0.2mol) toluylic acid, 1g Phenylsulfonic acid, 20mL (0.50mol) methyl alcohol, 20mL (0.27mol) glycerine, stir, heating mantle heats 70 DEG C backflow 2hr.75 DEG C of air distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with polymeric amide, with isopropyl ether: methyl alcohol=98: the mixed solvent of 2 is be separated in the separation system of simulated moving bed chromatography that formed of eluent, obtains toluylic acid, Phenylsulfonic acid component and methyl phenylacetate component.Air distillation recycling design, obtain methyl phenylacetate 28.55g, transformation efficiency is greater than 95%.
Methyl phenylacetate is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Toluylic acid and Phenylsulfonic acid reclaim, and recycle in next round reaction.
Embodiment 5, the preparation of methyl cinnamate
Get 1000mL tri-mouthfuls of round-bottomed flasks, add 29.63g (0.2mol) styracin, 1.0g dinitrobenzoic acid, 200mL (4.96mol) methyl alcohol, 200mL (2.74mol) glycerine, stir, heating mantle heats 75 DEG C backflow 2hr.75 DEG C of air distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification with sex change silica gel for sorbent material, with toluene: methyl alcohol=9: the mixed solvent of 1 is be separated in the separation system of simulated moving bed chromatography that formed of eluent, obtains styracin, dinitrobenzoic acid component and methyl cinnamate component.Air distillation recycling design, obtain methyl cinnamate 30.82g, transformation efficiency is greater than 95%.
Methyl cinnamate is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Styracin and dinitrobenzoic acid reclaim, and recycle in next round reaction.
Embodiment 6, the preparation of wintergreen oil
Get 500mL tri-mouthfuls of round-bottomed flasks, add 27.62g (0.2mol) Whitfield's ointment, 1.4g acidic ion exchange resin, 200mL (4.96mol) methyl alcohol, 100mL (1.37mol) glycerine, stir, heating mantle heats 70 DEG C backflow 2hr.75 DEG C of air distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with silica gel, with methylene dichloride: methyl alcohol=95: the mixed solvent of 5 is be separated in the separation system of simulated moving bed chromatography that formed of eluent, obtains Whitfield's ointment component and wintergreen oil component.Air distillation recycling design, obtain wintergreen oil 29.52g, transformation efficiency is greater than 97%.Wintergreen oil is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Whitfield's ointment reclaims, and recycles in next round reaction.
Embodiment 7, the preparation of methyl benzoate
Get 250mL tri-mouthfuls of round-bottomed flasks, add 24.42g (0.2mol) phenylformic acid, 0.03g trichoroacetic acid(TCA), 50mL (1.24mol) methyl alcohol, 25mL (0.34mol) glycerine, stir, heating mantle heats 70 DEG C backflow 4hr.75 DEG C of air distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with silica gel, is to be separated in the separation system of simulated moving bed chromatography of eluent formation with methyl tertiary butyl ether, obtains phenylformic acid, trichoroacetic acid(TCA) component and methyl benzoate component.Air distillation recycling design, obtain methyl benzoate 25.86g, transformation efficiency is greater than 95%.
Methyl benzoate is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Phenylformic acid and trichoroacetic acid(TCA) reclaim, and recycle in next round reaction.
Embodiment 8, the preparation of methyl phenylpropionate
Get 250mL tri-mouthfuls of round-bottomed flasks, add 30.04g (0.2mol) phenylpropionic acid, 0.5g tosic acid, 10mL (0.25mol) methyl alcohol, 100mL (1.37mol) glycerine, stir, heating mantle heats 70 DEG C backflow 2hr.36 DEG C of underpressure distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with polymeric amide, is to be separated in the separation system of simulated moving bed chromatography of eluent formation with methyl tertiary butyl ether, obtains phenylpropionic acid, tosic acid component and methyl phenylpropionate component.Air distillation recycling design, obtain methyl phenylpropionate 29.57g, transformation efficiency is greater than 90%.
Methyl phenylpropionate is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Phenylpropionic acid reclaims, and recycles in next round reaction.
The preparation of embodiment 9,2-naphthalene methyl acetate
Get 100mL tri-mouthfuls of round-bottomed flasks, add 18.662g (0.1mol) 2-naphthylacetic acid, Jiao's 0.2g property picric acid, 20mL (0.50mol) methyl alcohol, 50mL (0.69mol) glycerine, stir, heating mantle heats 75 DEG C backflow 2hr.40 DEG C of underpressure distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with polymeric amide, is to be separated in the separation system of simulated moving bed chromatography of eluent formation with methylene dichloride, obtains 2-naphthylacetic acid, Jiao's property picric acid component and 2-naphthalene methyl acetate component.Air distillation recycling design, obtain 2-naphthalene methyl acetate 31.21g, transformation efficiency is greater than 95%.
2-naphthalene methyl acetate is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
2-naphthylacetic acid and Jiao's property picric acid reclaim, and recycle in next round reaction.
Embodiment 10, the preparation of Naproxen methyl ester
Get 1000mL tri-mouthfuls of round-bottomed flasks, add 23.06g (0.1mol) Naproxen Base, 0.5g Phenylsulfonic acid, 200mL (4.96mol) methyl alcohol, 300mL (4.11mol) glycerine, stirs, vacuum tightness is 0.08MPa, heating mantle heats 45 DEG C backflow 2hr.45 DEG C of underpressure distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with silica gel, is to be separated in the separation system of simulated moving bed chromatography of eluent formation with methyl tertiary butyl ether, obtains Naproxen Base, Phenylsulfonic acid component and Naproxen methyl ester component.Air distillation recycling design, obtain Naproxen methyl ester 23.21g, transformation efficiency is greater than 95%.
Naproxen methyl ester is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Naproxen Base and Phenylsulfonic acid reclaim, and recycle in next round reaction.
Embodiment 11, the preparation of indomethacin methyl esters
Get 500mL tri-mouthfuls of round-bottomed flasks, add 35.78g (0.1mol) indomethacin, 1.0g methylsulfonic acid, 200mL (4.96mol) methyl alcohol, 50mL (0.69mol) glycerine, stir, heating mantle heats 75 DEG C backflow 6hr.80 DEG C of air distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with silica gel, is to be separated in the separation system of simulated moving bed chromatography of eluent formation with ether, obtains indomethacin, methylsulfonic acid component and indomethacin methyl esters component.Obtain indomethacin methyl esters 35.32g, transformation efficiency is greater than 95%.
Indomethacin methyl esters is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
Indomethacin and methylsulfonic acid reclaim, and recycle in next round reaction.
Embodiment 12, the preparation of etodolac methyl ester
Get 100mL tri-mouthfuls of round-bottomed flasks, add 28.74g (0.1mol) R-ETODOLAC, 0.6g Phenylsulfonic acid, 30mL (0.74mol) methyl alcohol, 15mL (0.21mol) glycerine, stir, heating mantle heats 75 DEG C backflow 8hr.40 DEG C of underpressure distillation removing unreacteds methyl alcohol completely.Be placed in separating funnel stratification, upper strata is methyl esters layer, and lower floor is glycerin layer.Glycerin layer is got back in reaction flask, recycles in next round reaction.Methyl esters stratification is sorbent material with silica gel, with methylene dichloride: methyl tertiary butyl ether=1: the mixed solvent of 1 is be separated in the separation system of simulated moving bed chromatography that formed of eluent, obtains R-ETODOLAC, Phenylsulfonic acid component and etodolac methyl ester component.Air distillation recycling design, obtain etodolac methyl ester 28.63g, transformation efficiency is greater than 95%.Etodolac methyl ester is through liquid phase-mass spectrometry inspection, and product purity reaches spectroscopically pure.
R-ETODOLAC and Phenylsulfonic acid reclaim, and recycle in next round reaction.