CN102825342B - A kind of double-helical tooth centring error-tested method and inspected number ball - Google Patents
A kind of double-helical tooth centring error-tested method and inspected number ball Download PDFInfo
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- CN102825342B CN102825342B CN201110157875.9A CN201110157875A CN102825342B CN 102825342 B CN102825342 B CN 102825342B CN 201110157875 A CN201110157875 A CN 201110157875A CN 102825342 B CN102825342 B CN 102825342B
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- hand teeth
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- dial gauge
- number ball
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Abstract
The present invention relates to a kind of double-helical tooth centring error-tested method and inspected number ball, it is characterized in that, after the complete left-hand teeth of finish-milling, the processing line of right-hand teeth drawn by milling machine and mills out right-hand teeth, its operating procedure is as follows: 1) be placed on by the cylindrical handle of inspected number ball on the left-handed end face of gear, beat the external cylindrical surface of cylindrical handle with dial gauge, write down jitter values; 2) above-mentioned inspected number ball is taken off be put into corresponding dextrorotation increment, then beat the maximum bus place of cylindrical handle with dial gauge, write down jitter values; 3) according to step 1) and step 2) middle dial gauge jitter values, the error of centralization of left-hand teeth and right-hand teeth can be known, thus determine the adjustment direction of feed next time, finish-milling right-hand teeth.Compared with prior art, the invention has the beneficial effects as follows: inspected number spherical structure is simple, easily manufactured, use is flexible, for double-helical tooth centring error-tested, easy to operate, precision easily controls, and facts have proved the high accuracy centering requirement that can meet processing herringbone bear completely.
Description
Technical field
The present invention relates to gear mechanism manufacture field, particularly relate to a kind of double-helical tooth centring error-tested method and inspected number ball.
Background technology
It is strong that herringbone bear has bearing capacity, the axial force that the transmission process that can certainly balance each other produces, and makes the distinguishing feature that stationarity is good mutually, structure is divided into common herringbone bear, helical teeth assembled double helical tooth, combined type double helical tooth etc., are widely used in heavy mining equipment.In order to the precision of guarantor's gear in gear mechanism processing, the centering of herringbone bear herringbone intersection point first must be ensured.Traditional processing method is after the complete left-hand teeth of milling, router draws the processing line of right-hand teeth and mills out right-hand teeth on milling machine, the impact of the field range of scribe line thickness and people is subject in this kind of method, the thickness of general lines is 0.2 ~ 0.3mm, this just means that accuracy of alignment differs from 0.2 ~ 0.3mm, and the double helical tooth higher for required precision cannot meet the demands.
Summary of the invention
The object of this invention is to provide a kind of double-helical tooth centring error-tested method and inspected number ball, reduce the error of centralization of herringbone bear, improve the machining accuracy of herringbone bear.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of double-helical tooth centring error-tested method, after the complete left-hand teeth of finish-milling, the processing line of right-hand teeth drawn by milling machine and mills out right-hand teeth, by inspected number ball inspection left-hand teeth and right-hand teeth corresponding points straight line variation in the vertical direction on milling machine, its operating procedure is as follows:
1) cylindrical handle of inspected number ball is placed on the left-handed end face of gear, pommel and the left-hand teeth end profile of tooth of inspected number ball are tangent, carriage arbor establishes dial gauge, the external cylindrical surface of cylindrical handle is beaten with dial gauge, require that dial gauge is beaten in the maximum bus position in the cylinder left side, cylindrical handle garden or the right, write down jitter values;
2) above-mentioned inspected number ball is taken off be put into corresponding dextrorotation increment, cylindrical handle and the gear dextrorotation end face of inspected number ball are fitted, pommel and the right-hand teeth end profile of tooth of inspected number ball are tangent, then beat the maximum bus place in the left side or the face of cylinder, the right of cylindrical handle with dial gauge, write down jitter values;
3) according to step 1) and step 2) middle dial gauge jitter values, left-hand teeth and right-hand teeth straight line variation value in the vertical direction can be known, using the error of centralization of this deviate as left-hand teeth and right-hand teeth, determine the adjustment direction of feed next time, finish-milling right-hand teeth, by controlling within the scope of 0 ~ 0.01mm by the dial gauge jitter values of left-handed increment and dextrorotation increment two positions, can ensure that the double helical tooth error of centralization is less than or equal to 0.01mm.
A kind of inspected number ball, comprise cylindrical handle, pommel, neck bar, cylindrical handle is coaxially connected successively with neck bar and pommel, and described pommel diameter is 1.65 times of modules, cylindrical handle diameter 5 ~ 15mm larger than pommel diameter.
Compared with prior art, the invention has the beneficial effects as follows: inspected number spherical structure is simple, easily manufactured, use is flexible, for double-helical tooth centring error-tested, easy to operate, precision easily controls, and facts have proved the high accuracy centering requirement that can meet processing herringbone bear completely, effect is satisfactory.
Accompanying drawing explanation
Fig. 1 is a kind of double-helical tooth centring error-tested of the present invention view;
Fig. 2 is inspected number ball example structure schematic diagram of the present invention.
In figure: the 7-dial gauge 8-carriage arbor of 1-left-hand teeth 2-right-hand teeth 3-inspected number ball 4-cylindrical handle 5-neck bar 6-pommel
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
See Fig. 1, Fig. 2, it is a kind of double-helical tooth centring error-tested of the present invention view, on gear-hobbing machine after the complete gear left-hand teeth 1 of finish-milling, the processing line of right-hand teeth 2 drawn by gear-hobbing machine and mills out right-hand teeth 2, then on gear-hobbing machine, the deviation of linearity in the vertical direction of left-hand teeth 1 end and right-hand teeth 2 end is checked by inspected number ball 3, when linearity deviation is zero, think that double-helical tooth centring error is zero, the method is convenient to the centering that work in-process adjusts double helical tooth at any time, the inspected number ball 3 used in the method, comprise cylindrical handle 4, pommel 6, neck bar 5, cylindrical handle 4 is coaxially connected successively with neck bar 5 and pommel 6, pommel 6 diameter is 1.65 times of modules, cylindrical handle diameter 5 ~ 15mm larger than pommel diameter, this method of inspection operating procedure is as follows:
1) neck bar 5 side plane of the cylindrical handle 4 of inspected number ball is placed on left-hand teeth 1 side gear end face, the pommel 6 of inspected number ball is tangent with left-hand teeth 1 end profile of tooth, carriage arbor 8 is established dial gauge 7, the external cylindrical surface of cylindrical handle 4 is beaten with dial gauge, require that dial gauge 7 dozens is in the maximum bus position in the cylinder left side, cylindrical handle 4 garden or the right, the position of the relative carriage arbor 8 of dial gauge 7 is motionless, writes down jitter values;
2) above-mentioned inspected number ball 3 is taken off be put into right-hand teeth 2 end, neck bar 5 side plane and gear right-hand teeth 2 end face of the cylindrical handle 4 of inspected number ball 3 are fitted, the pommel 6 of inspected number ball is tangent with right-hand teeth 2 end profile of tooth, use the maximum bus place in the external cylindrical surface left side of dial gauge 7 dozens of cylindrical handles 4 or the right again, write down jitter values;
3) basis and step 1) and step 2) in twice jitter values of dial gauge 7, right-hand teeth 2 end and left-hand teeth 1 end linearity deviate in the vertical direction can be drawn, using this deviate as the error of centralization with right-hand teeth 2 of left-hand teeth 1, and then finish-milling right-hand teeth 2 revises deviate, as long as control within the scope of 0 ~ 0.01mm by the dial gauge jitter values of left-hand teeth 1 end and right-hand teeth 2 end two positions, can ensure that the double helical tooth error of centralization is less than or equal to 0.01mm.In processing, left-right rotary transverse tooth thickness can be processed by nominal size, and because transverse tooth thickness is all negative common difference, the processing one more feed of gear completes.Then detect with inspected number ball 3, determine the adjustment direction of next step finish-milling right-hand teeth 2 according to testing result.
Claims (1)
1. a double-helical tooth centring error-tested method, it is characterized in that, after the complete left-hand teeth of finish-milling, the processing line of right-hand teeth drawn by milling machine and mills out right-hand teeth, by inspected number ball inspection left-hand teeth and right-hand teeth corresponding points straight line variation in the vertical direction on milling machine, described inspected number bag draws together cylindrical handle, pommel, neck bar, and cylindrical handle is coaxially connected successively with neck bar and pommel, described pommel diameter is 1.65 times of modules, cylindrical handle diameter 5 ~ 15mm larger than pommel diameter;
Described double-helical tooth centring error-tested method, its operating procedure is as follows:
1) cylindrical handle of inspected number ball is placed on the left-handed end face of gear, pommel and the left-hand teeth end profile of tooth of inspected number ball are tangent, carriage arbor establishes dial gauge, the external cylindrical surface of cylindrical handle is beaten with dial gauge, require that dial gauge is beaten in the maximum bus position in the left side, the cylindrical handle face of cylinder or the right, write down jitter values;
2) above-mentioned inspected number ball is taken off be put into corresponding dextrorotation increment, cylindrical handle and the gear dextrorotation end face of inspected number ball are fitted, pommel and the right-hand teeth end profile of tooth of inspected number ball are tangent, then beat the maximum bus place in the left side or the face of cylinder, the right of cylindrical handle with dial gauge, write down jitter values;
3) according to step 1) and step 2) middle dial gauge jitter values, left-hand teeth and right-hand teeth straight line variation value in the vertical direction can be known, using the error of centralization of this deviate as left-hand teeth and right-hand teeth, determine the adjustment direction of feed next time, finish-milling right-hand teeth, by controlling within the scope of 0 ~ 0.01mm by the dial gauge jitter values of left-handed increment and dextrorotation increment two positions, can ensure that the double helical tooth error of centralization is less than or equal to 0.01mm.
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CN201110157875.9A CN102825342B (en) | 2011-06-13 | 2011-06-13 | A kind of double-helical tooth centring error-tested method and inspected number ball |
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CN201110157875.9A CN102825342B (en) | 2011-06-13 | 2011-06-13 | A kind of double-helical tooth centring error-tested method and inspected number ball |
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CN102825342A CN102825342A (en) | 2012-12-19 |
CN102825342B true CN102825342B (en) | 2015-12-09 |
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CN201110157875.9A Expired - Fee Related CN102825342B (en) | 2011-06-13 | 2011-06-13 | A kind of double-helical tooth centring error-tested method and inspected number ball |
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Families Citing this family (5)
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CN108747234A (en) * | 2018-05-28 | 2018-11-06 | 中实洛阳重型机械有限公司 | A kind of processing method of heavy-duty machinery herringbone gear |
CN111879277B (en) * | 2020-07-21 | 2021-09-03 | 西安工业大学 | Double-spiral gear symmetry measuring method based on CNC gear measuring center |
CN112461099A (en) * | 2020-10-28 | 2021-03-09 | 太原重工股份有限公司 | Herringbone tooth centering detection device and method |
CN112475475A (en) * | 2020-11-25 | 2021-03-12 | 南京工业大学 | Method for online measurement and correction of alignment degree of herringbone gear |
CN113695686B (en) * | 2021-10-29 | 2022-02-22 | 杭州前进齿轮箱集团股份有限公司 | Processing method of heavy-load herringbone gear ring processed in split splicing mode and correction tool thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2673867A1 (en) * | 1991-03-15 | 1992-09-18 | Renault | Method and device for checking gears by measuring the "ball size" |
GB2331263A (en) * | 1997-11-12 | 1999-05-19 | Technologies Research Holding | Centering device |
CN101413576A (en) * | 2008-11-14 | 2009-04-22 | 南车戚墅堰机车车辆工艺研究所有限公司 | Chevron gear and specific assembling and measuring tool thereof and method for machining and assembling chevron gear |
CN201632888U (en) * | 2010-01-22 | 2010-11-17 | 桂林福达齿轮有限公司 | Finish allowance distribution gauge of spiral bevel gear |
CN101949678A (en) * | 2010-08-20 | 2011-01-19 | 重庆齿轮箱有限责任公司 | Method for detecting alignment error of herringbone gear |
-
2011
- 2011-06-13 CN CN201110157875.9A patent/CN102825342B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2673867A1 (en) * | 1991-03-15 | 1992-09-18 | Renault | Method and device for checking gears by measuring the "ball size" |
GB2331263A (en) * | 1997-11-12 | 1999-05-19 | Technologies Research Holding | Centering device |
CN101413576A (en) * | 2008-11-14 | 2009-04-22 | 南车戚墅堰机车车辆工艺研究所有限公司 | Chevron gear and specific assembling and measuring tool thereof and method for machining and assembling chevron gear |
CN201632888U (en) * | 2010-01-22 | 2010-11-17 | 桂林福达齿轮有限公司 | Finish allowance distribution gauge of spiral bevel gear |
CN101949678A (en) * | 2010-08-20 | 2011-01-19 | 重庆齿轮箱有限责任公司 | Method for detecting alignment error of herringbone gear |
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