CN102658666A - Multistation press, using method and die identification system - Google Patents
Multistation press, using method and die identification system Download PDFInfo
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- CN102658666A CN102658666A CN2012101262017A CN201210126201A CN102658666A CN 102658666 A CN102658666 A CN 102658666A CN 2012101262017 A CN2012101262017 A CN 2012101262017A CN 201210126201 A CN201210126201 A CN 201210126201A CN 102658666 A CN102658666 A CN 102658666A
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Abstract
The embodiment of the invention provides a multistation press, a using method and a die identification system, relates to the field of mechanical manufacturing and can reduce the using and maintenance cost and improve the working efficiency. The multistation press comprises a movable working table, a die identification device, an I/O (Input/Output) slave station and a programmable logic controller PLC, wherein the movable working table is used for placing a die to be detected; the die identification device comprises a socket positioned on the movable working table and a pluggable plug corresponding to the socket; a plug of which the wiring configuration corresponds to a code of the die to be detected is arranged in the pluggable plug; the I/O slave station is connected with the socket and is used for providing an input interface of a signal to be detected for the socket; the signal to be detected is an electric signal generated by the die identification device after the pluggable plug is inserted into the socket; and the PLC is connected with the I/O slave station and is used for encoding the signal to be detected and determining whether the die to be detected is a designated die according to an encoding result. The multistation press, the using method and the die identification system which are provided by the embodiment of the invention are used for identification of the die.
Description
Technical field
The present invention relates to mechanical manufacturing field, relate in particular to a kind of multiple position press, method for using and mould recognition system.
Background technology
In the prior art; On multiple position press more during mold exchange; Need be sent among the PLC (Programmable Logic Controller, programmable logic controller (PLC)) of this multiple position press, then through interface through the signal to be detected that will be positioned at the terminal box output on the mould with this mould corresponding special mould identification cable with I/O (I/O) slave station; PLC carries out binary coding according to the signal to be detected that receives, and according to coding this mould is discerned.Wherein, particular manufacturing craft identification cable is hard the connection with the connected mode of terminal box, PLC.Because terminal box needs special-purpose identification cable to send signal to be detected to PLC, has increased the operation and maintenance cost, and the wiring process is complicated, operating efficiency is lower.
Summary of the invention
Embodiments of the invention provide a kind of multiple position press, multiple position press method for using and system, can reduce the operation and maintenance cost, increase work efficiency.
For achieving the above object, embodiments of the invention adopt following technical scheme:
On the one hand, a kind of multiple position press is provided, comprises:
Travelling table is used to place mould to be measured;
Mold identification device, but said mold identification device comprises the plug of the socket that is positioned on the said travelling table and the plug corresponding with said socket, has the wiring configuration plug corresponding with the coding of said mould to be measured in the said plug;
I/O I/O slave station, said I/O slave station is connected with said socket, is used for providing to said socket the input interface of signal to be detected, and said signal to be detected is after said plug inserts said socket, by the signal of telecommunication of mold identification device generation;
Programmable logic controller (PLC) PLC, said PLC is connected with said I/O slave station, is used for said signal to be detected is encoded, and confirms according to coding result whether said mould to be measured is to specify mould.
On the one hand, a kind of multiple position press method for using is provided, comprises:
Mould to be measured is placed on the travelling table;
Be inserted in the wiring configuration plug corresponding in the mold identification device on the socket with the coding of said mould to be measured; So that the PLC that is connected through the I/O slave station with the socket of said mold identification device; Signal to be detected is encoded; And confirm that according to coding result whether said mould to be measured is to specify mould, said signal to be detected is after said plug inserts said socket, the signal of telecommunication that is generated by mold identification device.
On the one hand, a kind of mould recognition system is provided, comprises above-mentioned any one multiple position press.
The embodiment of the invention provides a kind of multiple position press, method for using and mould recognition system, and this multiple position press comprises: travelling table is used to place mould to be measured; Mold identification device, but said mold identification device comprises the plug of the socket that is positioned on the said travelling table and the plug corresponding with said socket, has the wiring configuration plug corresponding with the coding of said mould to be measured in the said plug; The I/O slave station, said I/O slave station is connected with said socket, is used for providing to said socket the input interface of signal to be detected, and said signal to be detected is after said plug inserts said socket, by the signal of telecommunication of mold identification device generation; Programmable logic controller (PLC) PLC, said PLC is connected with said I/O slave station, is used for said signal to be detected is encoded, and confirms according to coding result whether said mould to be measured is to specify mould.So; The present invention adopts mold identification device to replace terminal box of the prior art and special-purpose identification cable, has reduced the use and the maintenance cost of this multiple position press, simultaneously; In the mold identification device behind the plug insertion socket; Signal to be detected just can be sent to PLC through the I/O slave station, and does not need the operator that the socket that cable two is inserted mould terminal box and travelling table is respectively discerned in special use, has therefore improved operating efficiency.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art; To do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below; Obviously, the accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills; Under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
A kind of multiple position press structural representation that Fig. 1 provides for the embodiment of the invention;
A kind of mold identification device structural representation that Fig. 2 provides for the embodiment of the invention;
A kind of socket wiring configuration schematic diagram that Fig. 3 provides for the embodiment of the invention;
Fig. 4-a is a kind of plug bond configuration schematic diagram that the embodiment of the invention provides;
Fig. 4-b is a kind of PLC input interface wiring configuration schematic diagram that the embodiment of the invention provides;
A kind of multiple position press method for using flow chart that Fig. 5 provides for the embodiment of the invention;
The another kind of multiple position press method for using flow chart that Fig. 6 provides for the embodiment of the invention.
The specific embodiment
To combine the accompanying drawing in the embodiment of the invention below, the technical scheme in the embodiment of the invention is carried out clear, intactly description, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
The embodiment of the invention provides a kind of multiple position press 10, and is as shown in Figure 1, comprising:
Travelling table 101 is used to place mould to be measured.
Special; Said mold identification device can comprise 1 socket and two above plugs, and the wiring configuration of each plug is corresponding with the coding of different dies according to preset wiring coding rule, and the identical mould of promptly encoding is to there being special-purpose plug; The plug of above-mentioned special use is placed on respectively in the specific store box; Example, on the specific store box, can mark the coding of the corresponding mould of corresponding plug, so that the access of plug that should special use.
I/O slave station 103, said I/O slave station 103 is connected with socket 1021, is used for providing to said socket the input interface of signal to be detected, and said signal to be detected is after said plug inserts said socket, by the signal of telecommunication of mold identification device generation.
PLC104, this PLC104 is connected with I/O slave station 103, is used for signal to be detected is encoded, and confirms according to coding result whether mould to be measured is to specify mould.
So; The present invention adopts mold identification device to substitute terminal box of the prior art and special-purpose identification cable, has reduced the use and the maintenance cost of this multiple position press, simultaneously; In the mold identification device behind the plug insertion socket; Signal to be detected just can be sent to PLC through the I/O slave station, and does not need the operator that the socket that cable two is inserted mould terminal box and travelling table is respectively discerned in special use, has therefore improved operating efficiency.
Further; As shown in Figure 2, said socket 1021 comprises: lower casing 1021a, female pin 1021b and jack 1021c, jack 1021c comprise the linearly aligned plug wire hole of upper and lower two rows; Last row's plug wire hole is connected with the input interface of said PLC; Under arrange plug wire hole and all insert the 24V dc source, female pin 1021b is positioned at the plug wire hole of jack 1021c, and the number of female pin is identical with the plug wire hole number of jack.
Example, the jack 1021c in the above-mentioned socket 1021 can be double octal, totally 16 plug wire holes; Corresponding female pin 1021b has 16, because plug 1022 is corresponding with socket 1021, so latch 1022f also can be double octal; Totally 16 plug wire holes, corresponding public pin 1022e has 16, and the wiring configuration of the jack 1021c in the socket 1021 is as shown in Figure 3; The row's of going up plug wire hole of jack 1021c is connected with the input interface 1031 of said PLC, and the input interface of supposing PLC is I30.0～I30.7, wherein; I30 specifies arbitrarily; 0.0～0.7 is according to existing rule configuration, makes input interface I30.0～I30.7 corresponding respectively from right to left 1,2,4,8,16,32,64 and 128, carries out binary coding like this and can work out 1～255 totally 255 kinds of codings; Simultaneously, following row's plug wire hole of jack 1021c all inserts the 24V dc source.Special; The wiring configuration of plug 1022 is corresponding with the coding of said mould to be measured; Example, because PLC can carry out 255 kinds of coding results, that supposes mould to be measured is encoded to 3; The mode of connection of latch 1022f is shown in Fig. 4-a in the plug 1022: each the row plug wire hole among the latch 1022f distinguishes corresponding 1,2,4,8,16,32 and 64 and 128 from right to left; First row are connected respectively with the plug wire hole of secondary series, and corresponding binary coding can obtain 00000011, converts the decimal system into and is 3.
Further, after the wiring configuration was disposed socket as shown in Figure 3 like the plug insertion wiring of Fig. 4-a, mold identification device was switched on; At this moment; The input interface 1031 corresponding input interfaces of PLC are switched on, shown in Fig. 4-b, and the state of the round dot indication input interface 1031 among the figure; The wherein position conducting of binary digit 1 and 2 correspondences, 4,8,16,32,64 and 128 corresponding positions are closed.So, PLC can carry out binary coding and obtains data signal 3 according to the signal of telecommunication that input interface 1031 obtains.
Special; The wiring configuration of above-mentioned plug and socket is realized by switching on and off of public pin and female pin respectively; The back of the body end of public pin and female pin all can be connected universal link, like data wire etc., example; When the mode of connection of latch 1022f is shown in Fig. 4-a in the plug 1022; First row are connected respectively through universal link with the back of the body end of the public pin of two couples at the plug wire hole place of secondary series in twos, and to reach the plug wire hole difference purpose of connecting of first row and secondary series, the plug wire hole that need not connect directly inserts public pin and gets final product.
The multiple position press that the embodiment of the invention provides; Adopt mold identification device to substitute terminal box and cable in the prior art, reduced the use and the maintenance cost of this multiple position press, simultaneously; In the mold identification device behind the plug insertion socket; Signal to be detected just can be sent to PLC through the I/O slave station, and does not need the operator that the socket that cable two is inserted mould terminal box and travelling table is respectively discerned in special use, has therefore improved operating efficiency.
The embodiment of the invention provides a kind of multiple position press method for using, and is as shown in Figure 5, comprising:
S501, mould to be measured is placed on the travelling table.
S502, be inserted in the wiring configuration plug corresponding in the mold identification device on the socket with the coding of mould to be measured; So that the PLC that is connected through the I/O slave station with the socket of said mold identification device; Signal to be detected is encoded; And confirm that according to coding result whether said mould to be measured is to specify mould, said signal to be detected is after said plug inserts said socket, the signal of telecommunication that is generated by mold identification device.
Because the present invention adopts mold identification device to substitute terminal box and special-purpose identification cable in the prior art; When multiple position press uses; The operator only needs module to be measured is placed on the travelling table; Insert the plug corresponding to socket then, do not need the operator that the socket that cable two is inserted mould terminal box and travelling table is respectively discerned in special use, improved operating efficiency with the coding of said mould to be measured.
A kind of multiple position press method for using that the embodiment of the invention provides specifically comprises:
S601, gang socket and I/O slave station.
Socket in the mold identification device is fixed on the travelling table, and this socket can be connected through common cable with the I/O slave station, and its connected mode can be changeless, example, specifically can connect with reference to Fig. 3.Therefore,, need execution in step S601, after use, do not break off connection, the process that just needn't connect again when reusing like this if use multiple position press for the first time.Special, socket also can just be connected completion with the I/O slave station when above-mentioned multiple position press dispatches from the factory, so also execution in step S601 not, minimizing use step.
S602, debugging multiple position press and mould matching to be measured.
When mould to be measured is new die since in the database of multiple position press not to data that should new die, before processing, need debugging multiple position press and mould matching to be measured.At first, Standard Module is placed on the travelling table; Then; Plug in the mold identification device is carried out the wiring configuration according to preset wiring coding rule; So that the wiring of said plug configuration is corresponding with the coding of said mould to be measured; Instance, when being No. 3, be electrically connected according to Fig. 4-a with the plug wire hole of public pin latch in the plug according to preset wiring coding rule as if said mould to be measured; Then, the plug after the wiring configuration is inserted on the said socket, debugs with the transfer press machine matching so that carry out said new die, and write down and store corresponding tuning parameter with PLC that said socket is connected through the I/O slave station.Concrete debug process can be with reference to prior art.Special; Above-mentioned tuning parameter can comprise: feeding unit material device parameter, plate transmission unit device parameter and press unit device parameter; Above-mentioned parameter can correspondingly be saved in the database of multiple position press, when needed, can carry out calling of relevant parameter.
After tuning parameter carries out corresponding preservation, the plug after the wiring configuration is extracted, to deposit to the specific store box, this specific store box can mark No. 3, so that the access of the plug special of corresponding No. 3 moulds.
When mould to be measured adds man-hour, execution in step S603 once more.
S603, specify processing mold through human-computer interaction interface.
The human-computer interaction interface of multiple position press can provide the prompting of mould coding to the operator, in example of the present invention, can point out 1-255 number, example, can specify No. 3 moulds is processing mold.
S604, mould to be measured is placed on the travelling table.
S605, the wiring configuration plug corresponding with the coding of said mould to be measured in the mold identification device is inserted on the socket.
Example, in embodiments of the present invention, this mould to be measured is No. 3 moulds, therefore from No. 3 special-purpose savings boxes, takes out plug, is inserted on the socket that is fixed on the travelling table.So, the PLC that is connected with this socket through the I/O slave station can carry out binary coding through the signal to be detected that fieldbus transmits with said I/O slave station, and confirms according to coding result whether said mould to be measured is to specify mould; When coding result is 3; It is designated module that PLC can change module to be measured to the operator prompting through human-computer interaction interface, and execution in step S606 is when coding result is not 3; PLC can give a warning to the operator through human-computer interaction interface; Explanation possibly exist plug to choose mistake, perhaps this multiple position press phenomenon such as break down, and the operator can adjust accordingly or repair.
On the respective slide of S606, loading mould to be measured to transfer press machine.
When PLC through human-computer interaction interface after this module to be measured of operator prompting is designated module; Travelling table drives the inside of multiple position press into; Corresponding data according to from database, downloading is adjusted mould; And this mould is loaded on the respective slide of multiple position press, concrete steps can be with reference to prior art, and the present invention no longer details.
Need to prove; The sequencing of the multiple position press method for using that the embodiment of the invention provides can suitably be adjusted; The quantity of step also can according to circumstances be carried out corresponding increase and decrease; Any technical staff who is familiar with the present technique field can expect therefore repeating no more the method that changes in the technical scope that the present invention discloses easily.
The embodiment of the invention provides a kind of mould recognition system, the multiple position press of any one that comprises that the embodiment of the invention provides.
The those skilled in the art can be well understood to, for the convenience described with succinct, the concrete course of work of the system of foregoing description and device can repeat no more at this with reference to the corresponding process among the preceding method embodiment.
One of ordinary skill in the art will appreciate that: all or part of step that realizes said method embodiment can be accomplished through the relevant hardware of programmed instruction; Aforesaid program can be stored in the computer read/write memory medium; This program the step that comprises said method embodiment when carrying out; And aforesaid storage medium comprises: various media that can be program code stored such as ROM, RAM, magnetic disc or CD.
The above; Be merely the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, any technical staff who is familiar with the present technique field is in the technical scope that the present invention discloses; Can expect easily changing or replacement, all should be encompassed within protection scope of the present invention.
Therefore, protection scope of the present invention should be as the criterion with the protection domain of said claim.
Claims (8)
1. multiple position press, comprising: travelling table is used to place mould to be measured;
It is characterized in that, comprising:
Mold identification device, but said mold identification device comprises the plug of the socket that is positioned on the said travelling table and the plug corresponding with said socket, has the wiring configuration plug corresponding with the coding of said mould to be measured in the said plug;
I/O I/O slave station, said I/O slave station is connected with said socket, is used for providing to said socket the input interface of signal to be detected, and said signal to be detected is after said plug inserts said socket, by the signal of telecommunication of mold identification device generation;
Programmable logic controller (PLC) PLC, said PLC is connected with said I/O slave station, is used for said signal to be detected is encoded, and confirms according to coding result whether said mould to be measured is to specify mould.
2. multiple position press according to claim 1 is characterized in that,
Said socket comprises: lower casing, female pin and jack; Said jack comprises the linearly aligned plug wire hole of upper and lower two rows; Last row's plug wire hole is connected with the input interface of said PLC; Under arrange plug wire hole and all insert the 24V dc source, said female pin is positioned at the plug wire hole of said jack, and the number of said female pin is identical with the plug wire hole number of said jack.
3. multiple position press according to claim 2 is characterized in that,
Said plug comprises: upper casing, public pin and latch; Said latch comprises the linearly aligned plug wire hole of upper and lower two rows; Said public pin is positioned at the plug wire hole of said latch; And the number of said public pin is identical with the plug wire hole number of said latch, and the electric connection mode between the said public pin is corresponding with the coding of said mould to be measured.
4. multiple position press according to claim 3 is characterized in that,
Every row has 8 plug wire holes in the said jack, totally two arranges totally 16 on said female pin;
Every row has 8 plug wire holes in the said latch, totally two arranges totally 16 on said public pin.
5. according to any described multiple position press of claim of claim 1 to 4, it is characterized in that,
Said mold identification device comprises 1 said socket and two the above plugs, and the wiring configuration of each said plug is corresponding with the coding of different dies according to preset wiring coding rule.
6. a multiple position press method for using is characterized in that, comprising:
Mould to be measured is placed on the travelling table;
Be inserted in the wiring configuration plug corresponding in the mold identification device on the socket with the coding of said mould to be measured; So that the PLC that is connected through the I/O slave station with the socket of said mold identification device; Signal to be detected is encoded; And confirm that according to coding result whether said mould to be measured is to specify mould, said signal to be detected is after said plug inserts said socket, the signal of telecommunication that is generated by mold identification device.
7. multiple position press method for using according to claim 6 is characterized in that, if said mould to be measured is new die, goes forward in that mould to be measured is placed on travelling table, and said method also comprises:
Plug in the said mold identification device is carried out the wiring configuration according to preset wiring coding rule.
8. a mould recognition system is characterized in that, comprises any described multiple position press of claim of claim 1 to 5.
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| CN201210126201.7A CN102658666B (en) | 2012-04-26 | 2012-04-26 | Multistation press, using method and die identification system |
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| CN201210126201.7A CN102658666B (en) | 2012-04-26 | 2012-04-26 | Multistation press, using method and die identification system |
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| CN102658666B CN102658666B (en) | 2015-05-27 |
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| CN106647601A (en) * | 2016-12-13 | 2017-05-10 | 山西太钢不锈钢股份有限公司 | Automatic number recognition method for bell-type furnace hood body |
| CN106863729A (en) * | 2016-12-29 | 2017-06-20 | 海天塑机集团有限公司 | The communication system and its method of a kind of injection machine and mould ID |
| CN106863727A (en) * | 2016-12-29 | 2017-06-20 | 海天塑机集团有限公司 | The communication system and its method of a kind of injection machine and manipulator |
| CN106891498A (en) * | 2016-12-29 | 2017-06-27 | 海天塑机集团有限公司 | A kind of injection machine panel button system and its free programmed method |
| CN106926414A (en) * | 2016-12-29 | 2017-07-07 | 海天塑机集团有限公司 | A kind of double-colored machine molds method and its system while rotating disk |
| CN110039818A (en) * | 2019-05-13 | 2019-07-23 | 天津市天锻压力机有限公司 | A kind of mold identifying system based on composite material hydraulic machine |
| CN113001152A (en) * | 2019-12-18 | 2021-06-22 | 王鼎瑞 | Assembly module, assembly equipment and application method of assembly module |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106863727A (en) * | 2016-12-29 | 2017-06-20 | 海天塑机集团有限公司 | The communication system and its method of a kind of injection machine and manipulator |
| CN106891498A (en) * | 2016-12-29 | 2017-06-27 | 海天塑机集团有限公司 | A kind of injection machine panel button system and its free programmed method |
| CN106926414A (en) * | 2016-12-29 | 2017-07-07 | 海天塑机集团有限公司 | A kind of double-colored machine molds method and its system while rotating disk |
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| CN106863727B (en) * | 2016-12-29 | 2019-04-05 | 海天塑机集团有限公司 | A kind of communication system and its method of injection molding machine and manipulator |
| CN106891498B (en) * | 2016-12-29 | 2019-09-27 | 海天塑机集团有限公司 | A kind of injection molding machine panel button system and its free programmed method |
| CN110039818A (en) * | 2019-05-13 | 2019-07-23 | 天津市天锻压力机有限公司 | A kind of mold identifying system based on composite material hydraulic machine |
| CN113001152A (en) * | 2019-12-18 | 2021-06-22 | 王鼎瑞 | Assembly module, assembly equipment and application method of assembly module |
| CN113001152B (en) * | 2019-12-18 | 2023-08-22 | 王鼎瑞 | Assembly module, assembly device and application method of assembly module |
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| CN102658666B (en) | 2015-05-27 |
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Effective date of registration: 20191227 Address after: 314200 north side of Rongrong Road, east side of Pingshan Avenue, Pinghu Economic and Technological Development Zone, Jiaxing City, Zhejiang Province Patentee after: Pinghu branch of Great Wall Motor Co., Ltd Address before: 071000 No. 2266 Chaoyang South Street, Hebei, Baoding Patentee before: Changcheng Automobile Co., Ltd. |
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