CN102534950B - Fabric with two sides provided with rings and velvet and preparation method thereof - Google Patents
Fabric with two sides provided with rings and velvet and preparation method thereof Download PDFInfo
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- CN102534950B CN102534950B CN 201110385364 CN201110385364A CN102534950B CN 102534950 B CN102534950 B CN 102534950B CN 201110385364 CN201110385364 CN 201110385364 CN 201110385364 A CN201110385364 A CN 201110385364A CN 102534950 B CN102534950 B CN 102534950B
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Abstract
A fabric with two sides provided with rings and velvet, a preparation method thereof and an adopted device belong to the technical field of textile and relate to a fabric, in particular to the fabric with the two sides provided with the rings and the velvet, and the adopted method and the corresponding device for producing the fabric. The invention provides a fabric enabling the rings and the velvet to be arranged on the same plane and being capable of forming pattern, and a weaving method for producing the fabric with the two sides provided with the rings and the velvet and the device adopted by the weaving method. Not only is environment-friendly production achieved, but also production cost can be greatly reduced. The fabric is formed by sequentially connecting at least one ring and velvet unit in a head-to-tail mode. Each ring and velvet unit comprises base fabric warps, base fabric wefts, velvet warps and ring warps. The base fabric warps and the base fabric wefts are interwoven to form a base fabric, the velvet warps and the ring warps are respectively interwoven with the base fabric so that each side of the base fabric is provided with the rings and the velvet. The velvet warps of all the ring and velvet units are independent to each other, and the ring warps of adjacent ring and velvet units are continuous.
Description
Technical field
The invention belongs to textile technology field, relate to a kind of fabric, more particularly, relate to a kind of two-sided fabric that all there is circle and suede, and manufacture method and corresponding equipment that this fabric adopts.
Background technology
Class, decorative kind product spin in family on market now, have used various velvets, towel cloth, are colorful.
Wherein, the suede based article is due to its rich and magnificent makings and style and features, extremely consumer's favor.With respect to two-sided circle pile fabric, Chinese Patent Application No. is 200910012520.3 to disclose a kind of double-sided bump velvet, comprise the end fabric be interwoven by back weft line and end warp, and be consolidated in the back weft line, be interval in the suede warp between end warp, its structural feature is that the pile of suede warp is adjacent or lay respectively at privately on the two sides of end fabric mutually, forms the velvet of two-sided concave-convex; Although strengthened the third dimension of fabric, concave surface is show-through.
In recent years, along with the import of double shuttle port machine, a kind of single side loop pile fabric fabric has also appearred, can be very expensive due to import double shed circle down weaving machine price, and therefore this single side loop pile fabric fabric is also very expensive; For this reason, Chinese Patent Application No. is 200810146849.4 to disclose fabric at the bottom of a kind of two layers of being comprised of the body warp weft yarn and the pile-warp of two terries of outermost of fabric at the bottom of these two layers, and the velvet warp yarn that two layers of fabric can be linked together alternately interweaves and forms together double-deck pile fabric, through in the middle of two-layer fabrics, cutting open velvet warp yarn, then form one on the other, face-to-face, the cut pile fabric of two one looped pile one velvet.But this fabric can only be a velvet, a looped pile can not have velvet that looped pile is arranged at the same face simultaneously.
And for example: in June, 2006 " Tianjin University of Technology's journal " upper disclosed one piece " test weaving of double-deck fluffy towel fabric " by name, wherein this fluffy towel fabric consists of looped pile, fine hair and base fabric.Its looped pile and fine hair are formed by fabric tissue and the special warp let-off and beating-up mechanism synergy.By ground through with the suede warp and the hair through being wound on respectively on two beams of a loom, in weaving, ground through, the hair upper and lower two-layer through being divided into.The ground warp on upper strata and Mao Jingyu table latitude are woven into upper layer of fabric, and, by special warp-feeding mechanism and long and short beating motion, make the fabric upper surface form looped pile; Equally, ground warp and the Mao Jingyu back weft of lower floor are woven into layer fabric, at the lower surface formation looped pile of fabric; Suede is through between two-layer fabrics, alternately and levels, shows latitude and the back weft yarn interweaves.After fabric knitting, be divided into the fabric of a towel of two one fine hair through the clipping operation.This fabric is also finally looped pile of a velvet, and, the equipment of weaving this fabric is because just two warp beam beams of a loom, looped pile warp and suedes can not separate regulation through warp run-in, the size of height of naps and looped pile has been subject to great restriction, can not form the two-sided circle pile fabric that circle suede coplanar exists simultaneously.
And the two-sided circle pile fabric formed by the parting cropping with two-sided towel fabric, owing to the part looped pile will being become to fine hair, needs this part looped pile is cut off to 5～15% pile-warp raw material, waste is a lot, also contaminated environment.And that wool warp is weaved anchoring point in unit length is many, the looped pile formed is just relatively less, and through cutting, to cut the fine hair formed just relatively rare, and outward appearance is just more coarse; If, and that the pile-warp unit length is weaved anchoring point is few, although the looped pile of formation is relatively many, also increase accordingly through cutting the fine hair cut, the fastness of fine hair is affected again less because weaving anchoring point.Therefore, thisly through cutting the two-sided circle suede that cuts, be difficult to again the quality requirements of satisfying the market.
Summary of the invention
The present invention is exactly for the problems referred to above, make up the deficiencies in the prior art, provide a kind of and can on the same face, there is again suede by existing circle, and can form the two-sided circle pile fabric of pattern, and produce the equipment that the weaving method of this two-sided circle pile fabric and this weaving method adopt, can environmental protection production, can make again production cost greatly reduce.
For realizing above-mentioned purpose of the present invention, the present invention adopts following technical scheme.
The present invention is connected and forms successively by least one circle suede unit head and the tail, and described circle suede unit comprises base cloth warp thread, base cloth weft yarn, velvet warp yarn and circle warp thread; Described base cloth warp thread and the base cloth weft yarn formation base cloth that interweaves, described velvet warp yarn and circle warp thread interweave with base cloth respectively, make each side of base cloth all have circle and suede; The velvet warp yarn of all circle suedes unit is independent separately, and the circle warp thread of adjacent turn suede unit is continuous.
Further, described base cloth weft yarn is comprised of base cloth weft yarn one, base cloth weft yarn two, base cloth weft yarn three, base cloth weft yarn four and base cloth weft yarn five; Described base cloth warp thread is comprised of base cloth warp thread one, base cloth warp thread two.
Further, base cloth warp thread one and base cloth warp thread two cross-woven before base cloth weft yarn one of described circle suede unit, cross-woven between base cloth weft yarn two and base cloth weft yarn three again, then cross-woven between base cloth weft yarn four and base cloth weft yarn five, finally cross-woven after base cloth weft yarn five, formed base cloth; Described velvet warp yarn is walked around base cloth weft yarn one and is interweaved with base cloth between base cloth weft yarn one and base cloth weft yarn two, and, after interweaving with base cloth between base cloth weft yarn four and base cloth weft yarn five, walks around base cloth weft yarn five, and two piles of velvet warp yarn are positioned at the homonymy of base cloth; Described circle warp thread is walked around base cloth weft yarn one and is interweaved with base cloth between base cloth weft yarn one and base cloth weft yarn two, and with base cloth, interweave between base cloth weft yarn three and base cloth weft yarn four, again after interweaving with base cloth between base cloth weft yarn four and base cloth weft yarn five, walk around base cloth weft yarn five, circle is formed on the side that pile is relative.
Perhaps, the velvet warp yarn of joint, two adjacent rings suede unit is after interweaving with base cloth between the base cloth weft yarn four of first lap suede unit and base cloth weft yarn five, walk around the base cloth weft yarn one of base cloth weft yarn five and the second circle suede unit, interweave with base cloth between the base cloth weft yarn one of the second circle suede unit and base cloth weft yarn two; The velvet warp yarn pile of the velvet warp yarn pile of first lap suede unit and the second circle suede unit lays respectively at the both sides of base cloth.
The method that the two-sided circle pile fabric of manufacture the present invention adopts is: while weaving, adopt the upper and lower two-layer identical base cloth formed by plain machine tap, and weaved with circle warp thread and velvet warp yarn; The circle warp thread participates in respectively weaving of the upper and lower base cloth through upper strata warp let-off adjusting device and lower floor's warp let-off adjusting device, and velvet warp yarn is through sending suede device and tension adjustment compensation arrangement to participate in and having linked weaving of the upper and lower base cloths; And flower machine tap carries out jacquard weaving to velvet warp yarn and circle warp thread; The looping beating device of long dozen latitude, hand-to-hand fight in tights latitude has carried out again looping to the circle warp thread and has weaved; Finally, pass through clipping, draw latitude, formed the two-sided circle pile fabric of the present invention.
Particularly, described upper and lower two-layer base cloth is by having the upper strata Qi Wei lower floor seven latitudes circle suede unit of totally ten four latitudes at least, and head and the tail are connected and form successively, upper layer of fabric comprises that upper strata base cloth warp thread one, upper strata base cloth warp thread two, auxiliary weft yarn one, upper strata base cloth weft yarn one, upper strata base cloth weft yarn two, upper strata base cloth weft yarn three, upper strata base cloth weft yarn four, upper strata base cloth weft yarn five, the auxiliary weft yarn two and upper strata circle warp thread and velvet warp yarn of drawing in upper strata of drawing in upper strata form, equally, layer fabric has lower floor's base cloth warp thread one, lower floor's base cloth warp thread two, auxiliary weft yarn one, lower floor's base cloth weft yarn one, lower floor's base cloth weft yarn two, lower floor's base cloth weft yarn three, lower floor's base cloth weft yarn four, lower floor's base cloth weft yarn five, the auxiliary weft yarn two and lower floor's circle warp thread and velvet warp yarn of drawing of lower floor of drawing of lower floor to form, when upper layer of fabric upside terry, downside plays fine hair, layer fabric upside terry, when downside plays fine hair, knit that the first shuttle upper strata is auxiliary draws weft yarn for the moment, upper strata base cloth warp thread one and upper strata base cloth warp thread two and upper strata circle warp thread, below velvet warp yarn all sinks to, knit the second shuttle upper strata base cloth weft yarn for the moment, upper strata base cloth warp thread one and velvet warp yarn are up carried, below upper strata base cloth warp thread two and upper strata circle warp thread sink to, while knitting the 3rd shuttle upper strata base cloth weft yarn two, upper strata base cloth warp thread one and upper strata circle warp thread are up carried, below upper strata base cloth warp thread two and upper strata velvet warp yarn sink to, when weaving the 4th shuttle upper strata base cloth weft yarn three, upper strata base cloth warp thread two and upper strata circle warp thread are up carried, below upper strata base cloth warp thread one and velvet warp yarn sink to, when weaving the 5th shuttle upper strata base cloth weft yarn four, upper strata base cloth warp thread two is up carried, upper strata base cloth warp thread one, below upper strata circle warp thread and velvet warp yarn sink to, when weaving the 6th shuttle upper strata base cloth weft yarn five, upper strata base cloth warp thread one, upper strata circle warp thread and velvet warp yarn are up carried, below upper strata base cloth warp thread two sinks to, when weaving that the 7th shuttle upper strata is auxiliary draws weft yarn two, upper strata base cloth warp thread one, upper strata base cloth warp thread two, below upper strata circle warp thread and velvet warp yarn all sink to, at this moment start to weave lower floor, the upper strata base cloth warp thread one of upper layer of fabric, upper strata base cloth warp thread two, circle warp thread in upper strata is all carried in the above weaving when the 8th shuttle to the 14 shuttles are lower floor's seven shuttle always, only has velvet warp yarn to return layer fabric and participates in weaving, and when the lower floor of weaving the 8th shuttle layer fabric is auxiliary, draws weft yarn for the moment, lower floor's base cloth warp thread one, lower floor's base cloth warp thread two and lower floor's circle warp thread are up carried, below the fine hair warp thread sinks to, when weaving the 9th shuttle lower floor base cloth weft yarn for the moment, lower floor's base cloth warp thread two, velvet warp yarn is up carried, lower floor's base cloth warp thread one, below lower floor circle warp thread sinks to, when weaving the tenth shuttle lower floor base cloth weft yarn two, lower floor's base cloth warp thread two, lower floor's circle warp thread is up carried, lower floor's base cloth warp thread one, below velvet warp yarn sinks to, when weaving the 11 shuttle lower floor base cloth weft yarn three, lower floor's base cloth warp thread one, lower floor's circle warp thread is up carried, lower floor's base cloth warp thread two, below velvet warp yarn sinks to, when weaving the 12 shuttle lower floor base cloth weft yarn four, lower floor's base cloth warp thread one is up carried, lower floor's base cloth warp thread two, lower floor's circle warp thread, below velvet warp yarn sinks to, when weaving 13 shuttle lower floor base cloth weft yarn five, lower floor's base cloth warp thread two, lower floor's circle warp thread, the fine hair warp thread is up carried, below lower floor's base cloth warp thread one sinks to, and when weaving that the 14 shuttle lower floor is auxiliary draws weft yarn two, lower floor's base cloth warp thread one, lower floor's base cloth warp thread two, lower floor's circle warp thread is up carried, and below velvet warp yarn sinks to, so far levels is weaved end in the circle suede unit of totally ten four shuttles, carries out the next round circulation.
And when needing the upper layer of fabric upside to play fine hair, the downside terry, the layer fabric upside plays fine hair, during the downside terry, knit that the first shuttle upper strata is auxiliary draws weft yarn for the moment, upper strata base cloth warp thread one, below upper strata base cloth warp thread two and upper strata circle warp thread sink to, velvet warp yarn is carried in the above, knits the second shuttle upper strata base cloth weft yarn for the moment, upper strata base cloth warp thread one, circle warp thread in upper strata is up carried, upper strata base cloth warp thread two, and below velvet warp yarn sinks to, when weaving the 3rd shuttle upper strata base cloth weft yarn two, upper strata base cloth warp thread one, velvet warp yarn is up carried, upper strata base cloth warp thread two, below circle warp thread in upper strata sinks to, when weaving the 4th shuttle upper strata base cloth weft yarn three, upper strata base cloth warp thread two, velvet warp yarn is up carried, upper strata base cloth warp thread one, below circle warp thread in upper strata sinks to, when weaving the 5th shuttle upper strata base cloth weft yarn four, upper strata base cloth warp thread two, upper strata circle warp thread and velvet warp yarn are all up carried, and below upper strata base cloth warp thread one sinks to, when weaving the 6th shuttle upper strata base cloth weft yarn five, upper strata base cloth warp thread one is up carried, and upper strata base cloth warp thread two, upper strata circle warp thread, below velvet warp yarn all sinks to, when weaving that the 7th shuttle upper strata is auxiliary draws weft yarn two, velvet warp yarn is up carried, upper strata base cloth warp thread one, upper strata base cloth warp thread two, below upper strata circle warp thread all sinks to, at this moment start to weave lower floor, the upper strata base cloth warp thread one of upper layer of fabric, upper strata base cloth warp thread two, circle warp thread in upper strata is all carried in the above weaving when the 8th shuttle to the 14 shuttles are lower floor's seven shuttle always, only has velvet warp yarn to return lower floor and participates in weaving, and when weaving, the 8th shuttle lower floor is auxiliary draws weft yarn for the moment, lower floor's base cloth warp thread one, lower floor's base cloth warp thread two, lower floor's circle warp thread and velvet warp yarn are all up carried, when weaving the 9th shuttle lower floor base cloth weft yarn for the moment, lower floor's base cloth warp thread two, lower floor's circle warp thread is up carried, lower floor's base cloth warp thread one, below velvet warp yarn sinks to, when weaving the tenth shuttle lower floor base cloth weft yarn two, lower floor's base cloth warp thread two, velvet warp yarn is up carried, lower floor's base cloth warp thread one, below lower floor circle warp thread sinks to, when weaving the 11 shuttle lower floor base cloth weft yarn three, lower floor's base cloth warp thread one, suede is through up carrying, lower floor's base cloth warp thread two, below lower floor circle warp thread sinks to, when weaving the 12 shuttle lower floor base cloth weft yarn four, lower floor's base cloth warp thread one, lower floor circle warp thread and velvet warp yarn are up carried, and below lower floor's base cloth warp thread two sinks to, when weaving the 13 shuttle lower floor base cloth weft yarn five, lower floor's base cloth warp thread two is up carried, and lower floor's base cloth warp thread one, lower floor's circle warp thread, below velvet warp yarn all sinks to, when weaving that the 14 shuttle lower floor is auxiliary draws weft yarn two, lower floor's base cloth warp thread one, lower floor's base cloth warp thread two, lower floor's circle warp thread, velvet warp yarn is all up carried, so far, levels is weaved end in unit of totally ten four shuttle, carries out the lower whorl circulation.
Velvet warp yarn is from upper strata Zhi Dao lower floor, then knits upper strata from lower floor, and so forth circulation; Finally, through clipping, just in the centre of the upper and lower, become the velvet pile, and the pile of this velvet, in weaving process every on upper strata the auxiliary upside that draws weft yarn, or the lower floor auxiliary downside that draws weft yarn; Through drawing latitude, the pile of this part will be drawn latitude to move the upside on upper strata or the downside of lower floor to, and this velvet pile is in weaving process, every downside that draws weft yarn of assisting on upper strata, or the auxiliary upside that draws weft yarn of lower floor, though through drawing latitude, the pile of this part is the not impact of tension latitude, still stay original position, the two-sided flannelette that pile is arranged has so just been arranged.Every needs were that the upper strata upside has suede, downside that circle is arranged originally, and next step will become upside has circle, downside that suede is arranged, as long as convert according to foregoing weaving method.Thus, just can optionally enclose with suede and form pattern.
Further, when upper layer of fabric the 7th tatting is made, the first shuttle, the second shuttle, the 3rd shuttle, the 7th shuttle is normal long dozen latitude, and the 8th shuttle of weaving lower floor, the 9th shuttle, the tenth shuttle, the equally normal long dozen latitude of the 14 shuttle, for the velvet warp yarn proper motion, normally beating up, and the 4th shuttle on upper strata, the 5th shuttle, the 11 shuttle of lower floor, the 12 shuttle is the hand-to-hand fight in tights latitude, the preliminary preparation of their terry in playing the towel weave mechanism, leave certain distance with fell, for the pile-warp terry is being prepared, and when upper strata the 6th shuttle, during the unexpected long dozen latitude of lower floor's the 13 shuttle, the upper strata pile-warp is under the clamping of upper strata base cloth warp thread and upper strata base cloth weft yarn 345, lower floor's circle warp thread is under the clamping of lower floor's base cloth warp thread and lower floor's base cloth weft yarn 345, through the long dozen latitude, and through pile-warp through warp-feeding mechanism to pile-warp without the tension force warp let-off, pile-warp just goes out at the base cloth up-bow, caused looped pile.And it should be noted that, when hand-to-hand fight in tights latitude, long dozen latitude, velvet warp yarn can not cause the effect of looped pile, the one, because velvet warp yarn has been avoided the basic weft yarn 345 in upper strata, the clamping of the basic weft yarn 345 of lower floor, the 2nd, velvet warp yarn is through the effect of warp-feeding mechanism tension compensating rod tension compensating, when upper strata the 6th shuttle long dozen latitude, during lower floor long dozen latitude 13 shuttle, suede plays the tension force effect through tension roller; Therefore, suede is not through causing looped pile.
Beneficial effect of the present invention: the present invention is the woven fabric that two faces all are consolidated with fine hair and pile loop on the same layer base cloth, its circle warp thread and velvet warp yarn have formed the two-sided circle suede woven fabric of all size flower type and pattern on the base cloth face, because this fabric only has one deck base cloth, therefore soft and comfortable, and suede is rich and magnificent, the water storage moisture absorption of circle, enclose the rough bold and unconstrained of suede pattern, this Fabric Style uniqueness, form are enriched, and compact conformation is that the single side loop pile fabric of import loom and two-sided circle suede that Double-sided towel forms by parting are unapproachable.Be particularly suitable for modish family and spin the dress of getting into bed, decoration is a weaving new product.And two-sided circle pile fabric of the present invention, can be the two-sided circle pile fabric of large jacquard weave, the huge suede that does not need to send the suede amount to differ because of large jacquard weave through bobbin cradle and send looped pile to differ through amount dote on large looped pile through bobbin cradle; Transforming and get final product on common down weaving machine, reduced greatly production cost, is that other big or small silk borcade velvet loom terry cloth loom comprises that the circle down weaving machine institute of import is unapproachable.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the A-A cutaway view of Fig. 1.
Fig. 3 is the concrete enlarged drawing of Fig. 2 structure.
Fig. 4 is the rearview of Fig. 1.
Fig. 5 is the B-B cutaway view of Fig. 4.
Fig. 6 is the concrete enlarged drawing of Fig. 5 structure.
Fig. 7 is the weaving method schematic diagram of the first institutional framework of same group of circle suede of the present invention.
Fig. 8 is the weaving method schematic diagram of the second institutional framework of same group of circle suede of the present invention.
Fig. 9 is that same group of circle suede of the present invention need to be transformed into by the first institutional framework the weaving method schematic diagram of the second institutional framework because of pattern.
Figure 10 is that same group of circle suede of the present invention need to be transformed into by the second institutional framework the weaving method schematic diagram of the first institutional framework because of pattern.
Figure 11 is the structural representation of weaving the fabric manufacture equipment of the two-sided circle pile fabric of the present invention.
J wherein
1for base cloth warp thread one, J
2for base cloth warp thread two, R is velvet warp yarn, and Q is circle warp thread, Q
1for upper strata circle warp thread, Q
2for lower floor's circle warp thread, W
1for auxiliary latitude one, the W of drawing
7for auxiliary latitude two, the W of drawing
2for base cloth weft yarn one, W
3for base cloth weft yarn two, W
4for base cloth weft yarn three, W
5for base cloth weft yarn four, W
6for base cloth weft yarn five, 1 is circle warp thread lining, and 2 is the velvet warp yarn lining, and 3 is that ground is through lining, 4 is circle warp tension adjusting compensation arrangement one, 5 regulate compensation arrangement two, 6 for the circle warp tension send the suede device for velvet warp yarn, and 6-1 is velvet warp yarn tension adjustment compensation arrangement, 7 is flower machine tap, 8 is plain machine tap, and 9 is the looping beating device, and 10 is that suede, 11 is circle.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings, to technical scheme of the present invention, be further described.
As shown in Figure 1, be schematic diagram of the present invention.And Fig. 4 is rearview of the present invention, as can be seen from the figure, the present invention is the woven fabric that two faces all are consolidated with suede and circle on the same layer base cloth, each side that is base cloth all forms circle 11 and suede 10, so-called circle 11 encloses the part that warp thread Q exposes base cloth, and so-called suede is the part that velvet warp yarn R exposes base cloth, because each side of base cloth all has circle 11 and suede 10, therefore, just replacing of circle 11 and suede 10 can form various patterns on of the present invention, and as shown in the figure, 10 is suede, 11 is circle, forms pattern as shown in the figure.
As shown in Figure 2 and Figure 5, be respectively the A-A cutaway view of Fig. 1 and the B-B cutaway view of Fig. 4, in figure, centre is base cloth, all there are circle 11 and suede 10 in the base cloth both sides.The base cloth back side at suede 10 places must be circle 11, and the base cloth back side of enclosing 11 places must be suede 10; And, the suede 10 on the base cloth of the same side and circle 11 alternative arrangements.
As shown in Figure 3 and Figure 6, be respectively the concrete enlarged drawing of the structure of the concrete enlarged drawing of structure of Fig. 2 and Fig. 5.
Shown in Fig. 3, the upside that is fabric is that the downside of fabric, be from left to right from enclosing 11 to suede 10 from suede 10 to circle 11 from left to right; And shown in Fig. 6, the upside that is fabric is from enclosing 11 to suede 10 from left to right, the downside of fabric is from suede 10 to circle 11 from left to right.
Fig. 7 is the weaving method schematic diagram of a kind of institutional framework of the present invention.Shown in Fig. 7 is upper layer of fabric, and upside is circle 11, and downside is suede 10, and the upside of layer fabric is circle 11, and downside is a kind of institutional framework of suede 10, schemes base cloth warp thread one J of fabric at the middle and upper levels
1with base cloth warp thread two J
2base cloth weft yarn one W with upper layer of fabric
2, base cloth weft yarn two W
3, base cloth weft yarn three W
4, base cloth weft yarn four W
5, base cloth weft yarn five W
6interweave and form the upper strata base cloth, and upper strata circle warp thread Q
1also with base cloth weft yarn one W of upper layer of fabric
2, base cloth weft yarn two W
3, base cloth weft yarn three W
4, base cloth weft yarn four W
5, base cloth weft yarn five W
6interweave, and velvet warp yarn R not only with base cloth weft yarn one W of upper layer of fabric
2, base cloth weft yarn two W
3, base cloth weft yarn three W
4, base cloth weft yarn four W
5, base cloth weft yarn five W
6interweave, also require to avoid having participated in and auxiliary weft yarn one W that draws in upper strata according to pattern
1with auxiliary latitude two W that draw in upper strata
7interweave, by clipping draw latitude to form upside be that the circle downside is the upper layer of fabric of suede, and base cloth warp thread one J of layer fabric in figure
1, base cloth warp thread two J
2base cloth weft yarn one W with layer fabric
2, base cloth weft yarn two W
3, base cloth weft yarn three W
4, base cloth weft yarn four W
5, base cloth weft yarn five W
6interweave and form lower floor's base cloth, and the circle warp thread Q of lower floor
2also with base cloth weft yarn one W of layer fabric
2, base cloth weft yarn two W
3, base cloth weft yarn three W
4, base cloth weft yarn four W
5, base cloth weft yarn five W
6interweave, and velvet warp yarn R participates in interweaving having participated in after upper layer of fabric interweaves returning layer fabric, according to institutional framework layer fabric upside, is that the circle downside is the requirement of suede, has not only participated in base cloth weft yarn one W with layer fabric
2, base cloth weft yarn two W
3, base cloth weft yarn three W
4, base cloth weft yarn four W
5, base cloth weft yarn five W
6interweave, yet participated in auxiliary latitude one W that draws with layer fabric
1, auxiliary latitude two W that draw
7interweave, thereby by clipping draw latitude to form upside be the circle downside be the layer fabric of suede.
Need to stress, the looped pile of upper layer of fabric and the looped pile of layer fabric are respectively because base cloth weft yarn three W of upper layer of fabric
4, base cloth weft yarn four W
5for the hand-to-hand fight in tights latitude, base cloth weft yarn five W of upper layer of fabric
6for the long dozen latitude, base cloth weft yarn three W of upper layer of fabric
4, base cloth weft yarn four W
5, base cloth weft yarn five W
6three foundation cloth weft yarns enclose warp thread Q by upper strata
1clamping is beaten up and is formed the upper strata looped pile, and base cloth weft yarn three W of layer fabric
4, base cloth weft yarn four W
5for the hand-to-hand fight in tights latitude, base cloth weft yarn five W of lower floor
6for the long dozen latitude, base cloth weft yarn three W of layer fabric
4, base cloth weft yarn four W
5, base cloth weft yarn five W
6three foundation cloth weft yarns are by the circle warp thread Q of the lower floor of layer fabric
2clamping is beaten up and is formed lower floor's looped pile, it should be noted that again, because velvet warp yarn R weaves and participate in lower floor because of the participation upper strata to weave so round, as velvet warp yarn R when cutting open with cutter in the middle of upper layer of fabric and layer fabric, form fine hair in the middle of two layers of fabric, and velvet warp yarn R is because as mentioned above, while having avoided weaving on upper strata and auxiliary latitude one W that draws of upper layer of fabric
1, auxiliary latitude two W that draw
7weave.Therefore work as auxiliary latitude one W that draws of upper layer of fabric
1, auxiliary latitude two W that draw
7while pulling off, the unaffected downside of still staying upper layer of fabric of velvet warp yarn R.And velvet warp yarn R because of participated in and with auxiliary latitude one W that draws of layer fabric
1, auxiliary latitude two W that draw
7interweave and weave, therefore work as auxiliary latitude one W that draws of layer fabric
1, auxiliary latitude two W that draw
7while pulling off, fine hair R just has been pulled to the downside of layer fabric.
Further explanation, velvet warp yarn R is through the long dozen latitude, and can not resemble during the hand-to-hand fight in tights latitude circle warp thread Q and can form looped pile, the one, because velvet warp yarn R is not by base cloth weft yarn three W of upper layer of fabric
4, base cloth weft yarn four W
5, base cloth weft yarn three W of layer fabric
4, base cloth weft yarn four W
5clamping, the 2nd, because of base cloth weft yarn five W at upper layer of fabric and layer fabric
6during the long dozen latitude, velvet warp yarn R, under the tension compensator tension compensating, has some tension, does not resemble circle warp thread Q without tension force, therefore can not form looped pile.
We,, according to above-mentioned, make table 1, and weaving method is made to explanation more in detail clearly, the situation of weaving of Fig. 7.
Table 1 upper layer of fabric upside is suede for circle, downside, and the layer fabric upside is circle, weave when downside is suede
Fig. 8 is the weaving method schematic diagram of the another kind of institutional framework of the present invention.Shown in Fig. 8 is that the upper layer of fabric upside is suede, and downside is circle, and the layer fabric upside is suede, downside is the institutional framework of circle, and in figure, the combination of all yarns is described the same with Fig. 7, just the weaving method difference, below illustrate the situation of weaving of Fig. 8 with regard to the another subordinate list of single weaving method.
Table 2 upper layer of fabric upside is that suede, downside are circle, and the layer fabric upside is suede, weave when downside is circle
Fig. 9 be same group of circle suede of the present invention because of the pattern needs, upper layer of fabric and layer fabric are that to convert upside to be suede, the downside weave schematic diagram for circle to suede by upside for circle, downside.Concrete transfer process refers to table 3 explanation; Wherein front 1～14 shuttle is that upside is the institutional framework (as shown in Figure 7) that circle, downside are suede, and rear 15～28 shuttles are that upside is the institutional framework (as shown in Figure 8) that suede, downside are circle.
Table 3 upper layer of fabric and layer fabric are that to convert upside to be suede, the downside weave for circle to suede by upside for circle, downside.
Figure 10 is another same group of circle suede of the present invention, because pattern need to have the weaving method schematic diagram with Fig. 9 weave contrary, concrete transfer process refers to the following table explanation, front 1～14 shuttle is for for upside being the institutional framework (as shown in Figure 8) that suede, downside are circle, rear 15～28 shuttles, for for upside is the institutional framework (as shown in Figure 7) of enclosing, downside is suede, refer to conversion specification.
Table 4 upper layer of fabric and layer fabric are that suede, downside convert for circle the weave that upside is suede for circle, downside to by upside.
The present invention is exactly in the situation that this constantly conversion has formed two-sided figuratum circle pile fabric.
Figure 11 is the fabric manufacture equipment structural representation of weaving the two-sided circle pile fabric of the present invention.
As shown in the figure, device therefor of the present invention needs three spindle noses, the spindle nose of circle warp thread lining 1, the spindle nose of velvet warp yarn lining 2, the spindle nose of body warp lining 3,4 and 5 are respectively the circle warp tension regulates compensation arrangement one and circle warp tension adjusting compensation arrangement two, 6 for velvet warp yarn send the suede device, 6-1 be suede through warp let-off tension compensating mechanism, the large jacquard head of 7 liftings that are control loop warp thread Q and velvet warp yarn R, 8 for controlling the plain machine taps of body warp lifting, the 9 looping beating devices that be energy long dozen latitude hand-to-hand fight in tights latitude.Three spindle noses jacquard head 7, plain machine tap 8 by under the lifting of instruction, forming has circle 11 to have suede 10 not break off a friendship to change institutional framework.Circle warp tension adjusting compensation arrangement 1 and circle warp tension adjusting compensation arrangement 25 not only will enclose warp thread Q and be divided into the upper and lower circle warp thread, also under the effect of the looping beating device 9 that the elongated beating device of hand-to-hand fight in tights latitude is arranged of key, energetically, without tension force serve circle warp thread Q to form looped pile 11, and velvet warp yarn send suede device 6, send suede through tension compensator 6-1, not only can balancedly give velvet warp yarn R, so that 10 maos of height length some tensions of suede, can also be when hand-to-hand fight in tights latitude long dozen latitude circle warp thread Q looping, make velvet warp yarn R tension force can keep some tension, not only make the phozy circle of velvet warp yarn R, can also make cloth cover weave smooth.
Enclose 11 sizes and controlled by the spindle nose of looping beating device 9 and circle warp thread lining 1, suede 10 staple lengths are short send suede device 6 to control by velvet warp yarn, and the spindle nose of looping beating device 9, circle warp thread lining 1, velvet warp yarn send all independently each self-adjustings of suede device 6; Therefore enclose 11 sizes, 10 maos of height of suede can in the situation that this equipment allow to be adjusted.
Claims (6)
1. two-sided circle pile fabric is characterized in that: be to be connected and to form successively by least one circle suede unit head and the tail, described circle suede unit comprises base cloth warp thread, base cloth weft yarn, velvet warp yarn and circle warp thread; Described base cloth warp thread and the base cloth weft yarn formation base cloth that interweaves, described velvet warp yarn and circle warp thread interweave with base cloth respectively, make each side of base cloth all have circle (11) and suede (10); The velvet warp yarn of all circle suedes unit is independent separately, and the circle warp thread of adjacent turn suede unit is continuous.
2. two-sided circle pile fabric according to claim 1, it is characterized in that: described base cloth weft yarn is comprised of base cloth weft yarn one, base cloth weft yarn two, base cloth weft yarn three, base cloth weft yarn four and base cloth weft yarn five; Described base cloth warp thread is comprised of base cloth warp thread one, base cloth warp thread two.
3. two-sided circle pile fabric according to claim 1, it is characterized in that: base cloth warp thread one and base cloth warp thread two cross-woven before base cloth weft yarn one of described circle suede unit, cross-woven between base cloth weft yarn two and base cloth weft yarn three again, then cross-woven between base cloth weft yarn four and base cloth weft yarn five, finally cross-woven after base cloth weft yarn five, formed base cloth; Described velvet warp yarn is walked around base cloth weft yarn one and is interweaved with base cloth between base cloth weft yarn one and base cloth weft yarn two, and, after interweaving with base cloth between base cloth weft yarn four and base cloth weft yarn five, walks around base cloth weft yarn five, and two piles of velvet warp yarn are positioned at the homonymy of base cloth; Described circle warp thread is walked around base cloth weft yarn one and is interweaved with base cloth between base cloth weft yarn one and base cloth weft yarn two, and with base cloth, interweave between base cloth weft yarn three and base cloth weft yarn four, again after interweaving with base cloth between base cloth weft yarn four and base cloth weft yarn five, walk around base cloth weft yarn five, circle is formed on the side that pile is relative;
Perhaps, the velvet warp yarn of joint, two adjacent rings suede unit is after interweaving with base cloth between the base cloth weft yarn four of first lap suede unit and base cloth weft yarn five, walk around the base cloth weft yarn one of base cloth weft yarn five and the second circle suede unit, interweave with base cloth between the base cloth weft yarn one of the second circle suede unit and base cloth weft yarn two; The velvet warp yarn pile of the velvet warp yarn pile of first lap suede unit and the second circle suede unit lays respectively at the both sides of base cloth.
4. the method that the two-sided circle pile fabric of manufacture claim 1 adopts is: while weaving, adopt the upper and lower two-layer identical base cloth formed by plain machine tap, and weaved with circle warp thread and velvet warp yarn; The circle warp thread participates in respectively weaving of the upper and lower base cloth through upper strata warp let-off adjusting device and lower floor's warp let-off adjusting device, and velvet warp yarn is through sending suede device and tension adjustment compensation arrangement to participate in and having linked weaving of the upper and lower base cloths; And flower machine tap carries out jacquard weaving to velvet warp yarn and circle warp thread; The looping beating device of long dozen latitude, hand-to-hand fight in tights latitude has carried out again looping to the circle warp thread and has weaved; Finally, pass through clipping, draw latitude, formed two-sided circle pile fabric.
5. method according to claim 4, it is characterized in that: described upper and lower two-layer base cloth is by having the upper strata Qi Wei lower floor seven latitudes circle suede unit of totally ten four latitudes at least, head and the tail are connected and form successively, upper layer of fabric comprises that upper strata base cloth warp thread one, upper strata base cloth warp thread two, auxiliary weft yarn one, upper strata base cloth weft yarn one, upper strata base cloth weft yarn two, upper strata base cloth weft yarn three, upper strata base cloth weft yarn four, upper strata base cloth weft yarn five, the auxiliary weft yarn two and upper strata circle warp thread and velvet warp yarn of drawing in upper strata of drawing in upper strata form, equally, layer fabric has lower floor's base cloth warp thread one, lower floor's base cloth warp thread two, auxiliary weft yarn one, lower floor's base cloth weft yarn one, lower floor's base cloth weft yarn two, lower floor's base cloth weft yarn three, lower floor's base cloth weft yarn four, lower floor's base cloth weft yarn five, the auxiliary weft yarn two and lower floor's circle warp thread and velvet warp yarn of drawing of lower floor of drawing of lower floor to form, when upper layer of fabric upside terry, downside plays fine hair, layer fabric upside terry, when downside plays fine hair, knit that the first shuttle upper strata is auxiliary draws weft yarn for the moment, upper strata base cloth warp thread one and upper strata base cloth warp thread two and upper strata circle warp thread, below velvet warp yarn all sinks to, knit the second shuttle upper strata base cloth weft yarn for the moment, upper strata base cloth warp thread one and velvet warp yarn are up carried, below upper strata base cloth warp thread two and upper strata circle warp thread sink to, while knitting the 3rd shuttle upper strata base cloth weft yarn two, upper strata base cloth warp thread one and upper strata circle warp thread are up carried, below upper strata base cloth warp thread two and upper strata velvet warp yarn sink to, when weaving the 4th shuttle upper strata base cloth weft yarn three, upper strata base cloth warp thread two and upper strata circle warp thread are up carried, below upper strata base cloth warp thread one and velvet warp yarn sink to, when weaving the 5th shuttle upper strata base cloth weft yarn four, upper strata base cloth warp thread two is up carried, upper strata base cloth warp thread one, below upper strata circle warp thread and velvet warp yarn sink to, when weaving the 6th shuttle upper strata base cloth weft yarn five, upper strata base cloth warp thread one, upper strata circle warp thread and velvet warp yarn are up carried, below upper strata base cloth warp thread two sinks to, when weaving that the 7th shuttle upper strata is auxiliary draws weft yarn two, upper strata base cloth warp thread one, upper strata base cloth warp thread two, below upper strata circle warp thread and velvet warp yarn all sink to, at this moment start to weave lower floor, the upper strata base cloth warp thread one of upper layer of fabric, upper strata base cloth warp thread two, circle warp thread in upper strata is all carried in the above weaving when the 8th shuttle to the 14 shuttles are lower floor's seven shuttle always, only has velvet warp yarn to return layer fabric and participates in weaving, and when the lower floor of weaving the 8th shuttle layer fabric is auxiliary, draws weft yarn for the moment, lower floor's base cloth warp thread one, lower floor's base cloth warp thread two and lower floor's circle warp thread are up carried, below the fine hair warp thread sinks to, when weaving the 9th shuttle lower floor base cloth weft yarn for the moment, lower floor's base cloth warp thread two, velvet warp yarn is up carried, lower floor's base cloth warp thread one, below lower floor circle warp thread sinks to, when weaving the tenth shuttle lower floor base cloth weft yarn two, lower floor's base cloth warp thread two, lower floor's circle warp thread is up carried, lower floor's base cloth warp thread one, below velvet warp yarn sinks to, when weaving the 11 shuttle lower floor base cloth weft yarn three, lower floor's base cloth warp thread one, lower floor's circle warp thread is up carried, lower floor's base cloth warp thread two, below velvet warp yarn sinks to, when weaving the 12 shuttle lower floor base cloth weft yarn four, lower floor's base cloth warp thread one is up carried, lower floor's base cloth warp thread two, lower floor's circle warp thread, below velvet warp yarn sinks to, when weaving 13 shuttle lower floor base cloth weft yarn five, lower floor's base cloth warp thread two, lower floor's circle warp thread, the fine hair warp thread is up carried, below lower floor's base cloth warp thread one sinks to, and when weaving that the 14 shuttle lower floor is auxiliary draws weft yarn two, lower floor's base cloth warp thread one, lower floor's base cloth warp thread two, lower floor's circle warp thread is up carried, and below velvet warp yarn sinks to, so far levels is weaved end in the circle suede unit of totally ten four shuttles, carries out the next round circulation,
And when needing the upper layer of fabric upside to play fine hair, the downside terry, the layer fabric upside plays fine hair, during the downside terry, knit that the first shuttle upper strata is auxiliary draws weft yarn for the moment, upper strata base cloth warp thread one, below upper strata base cloth warp thread two and upper strata circle warp thread sink to, velvet warp yarn is carried in the above, knits the second shuttle upper strata base cloth weft yarn for the moment, upper strata base cloth warp thread one, circle warp thread in upper strata is up carried, upper strata base cloth warp thread two, and below velvet warp yarn sinks to, when weaving the 3rd shuttle upper strata base cloth weft yarn two, upper strata base cloth warp thread one, velvet warp yarn is up carried, upper strata base cloth warp thread two, below circle warp thread in upper strata sinks to, when weaving the 4th shuttle upper strata base cloth weft yarn three, upper strata base cloth warp thread two, velvet warp yarn is up carried, upper strata base cloth warp thread one, below circle warp thread in upper strata sinks to, when weaving the 5th shuttle upper strata base cloth weft yarn four, upper strata base cloth warp thread two, upper strata circle warp thread and velvet warp yarn are all up carried, and below upper strata base cloth warp thread one sinks to, when weaving the 6th shuttle upper strata base cloth weft yarn five, upper strata base cloth warp thread one is up carried, and upper strata base cloth warp thread two, upper strata circle warp thread, below velvet warp yarn all sinks to, when weaving that the 7th shuttle upper strata is auxiliary draws weft yarn two, velvet warp yarn is up carried, upper strata base cloth warp thread one, upper strata base cloth warp thread two, below upper strata circle warp thread all sinks to, at this moment start to weave lower floor, the upper strata base cloth warp thread one of upper layer of fabric, upper strata base cloth warp thread two, circle warp thread in upper strata is all carried in the above weaving when the 8th shuttle to the 14 shuttles are lower floor's seven shuttle always, only has velvet warp yarn to return lower floor and participates in weaving, and when weaving, the 8th shuttle lower floor is auxiliary draws weft yarn for the moment, lower floor's base cloth warp thread one, lower floor's base cloth warp thread two, lower floor's circle warp thread and velvet warp yarn are all up carried, when weaving the 9th shuttle lower floor base cloth weft yarn for the moment, lower floor's base cloth warp thread two, lower floor's circle warp thread is up carried, lower floor's base cloth warp thread one, below velvet warp yarn sinks to, when weaving the tenth shuttle lower floor base cloth weft yarn two, lower floor's base cloth warp thread two, velvet warp yarn is up carried, lower floor's base cloth warp thread one, below lower floor circle warp thread sinks to, when weaving the 11 shuttle lower floor base cloth weft yarn three, lower floor's base cloth warp thread one, suede is through up carrying, lower floor's base cloth warp thread two, below lower floor circle warp thread sinks to, when weaving the 12 shuttle lower floor base cloth weft yarn four, lower floor's base cloth warp thread one, lower floor circle warp thread and velvet warp yarn are up carried, and below lower floor's base cloth warp thread two sinks to, when weaving the 13 shuttle lower floor base cloth weft yarn five, lower floor's base cloth warp thread two is up carried, and lower floor's base cloth warp thread one, lower floor's circle warp thread, below velvet warp yarn all sinks to, when weaving that the 14 shuttle lower floor is auxiliary draws weft yarn two, lower floor's base cloth warp thread one, lower floor's base cloth warp thread two, lower floor's circle warp thread, velvet warp yarn is all up carried, so far, levels is weaved end in unit of totally ten four shuttle, carries out the lower whorl circulation.
6. method according to claim 4, it is characterized in that: when upper layer of fabric the 7th tatting is made, the first shuttle, the second shuttle, the 3rd shuttle, the 7th shuttle are normal long dozen latitude, and the 8th shuttle, the 9th shuttle, the tenth shuttle, the equally normal long dozen latitude of the 14 shuttle of weaving lower floor, and the 4th shuttle on upper strata, the 5th shuttle, the 11 shuttle of lower floor, the 12 shuttle are the hand-to-hand fight in tights latitude; And when upper strata the 6th shuttle, the unexpected long dozen latitude of lower floor's the 13 shuttle, the upper strata pile-warp is under the clamping of upper strata base cloth warp thread and upper strata base cloth weft yarn 345, lower floor's circle warp thread is under the clamping of lower floor's base cloth warp thread and lower floor's base cloth weft yarn 345, through the long dozen latitude, and through pile-warp through warp-feeding mechanism to pile-warp without the tension force warp let-off, pile-warp just goes out at the base cloth up-bow, has caused looped pile.
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| CN103911747B (en) * | 2014-04-22 | 2015-04-29 | 辽宁采逸野蚕丝制品有限公司 | Two-color jacquard fabric with looped piles on one side and velvet on other side and weaving method of two-color jacquard fabric |
| CN105734764B (en) * | 2016-05-06 | 2017-05-17 | 辽宁采逸野蚕丝制品有限公司 | Three-layer base cloth fabric and weaving method thereof |
| CN112155463A (en) * | 2020-10-22 | 2021-01-01 | 浦江环彩纺织有限公司 | Skin cleaning fabric and preparation method thereof |
| CN115182081B (en) * | 2022-08-01 | 2024-01-26 | 浙江力佳隆毛刷有限公司 | Three-dimensional strip brush fabric, preparation method thereof and rolling brush |
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| CN2504291Y (en) * | 2001-11-22 | 2002-08-07 | 青岛美好巾被股份有限公司 | Cut pile stero towel |
| CN101343811A (en) * | 2008-08-26 | 2009-01-14 | 常州市武进红星机械有限公司 | Sheared towel with one-side terry and one-side velutum |
| CN201360889Y (en) * | 2009-02-19 | 2009-12-16 | 浙江美术地毯制造有限公司 | Loop velvet-cut velvet mixed type scatter rug |
| CN101956280A (en) * | 2009-07-13 | 2011-01-26 | 杨永发 | Double-sided bump velvet and production method thereof |
| CN202323243U (en) * | 2011-11-28 | 2012-07-11 | 杨永发 | Double-sided loop and velvet fabric |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08269839A (en) * | 1995-03-30 | 1996-10-15 | Hiroshi Oike | Fabric base for industrial material, self-adhesive tape, weaving method and weaving apparatus |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2504291Y (en) * | 2001-11-22 | 2002-08-07 | 青岛美好巾被股份有限公司 | Cut pile stero towel |
| CN101343811A (en) * | 2008-08-26 | 2009-01-14 | 常州市武进红星机械有限公司 | Sheared towel with one-side terry and one-side velutum |
| CN201360889Y (en) * | 2009-02-19 | 2009-12-16 | 浙江美术地毯制造有限公司 | Loop velvet-cut velvet mixed type scatter rug |
| CN101956280A (en) * | 2009-07-13 | 2011-01-26 | 杨永发 | Double-sided bump velvet and production method thereof |
| CN202323243U (en) * | 2011-11-28 | 2012-07-11 | 杨永发 | Double-sided loop and velvet fabric |
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