CN102487671B - Secondary compression moulding device for bale - Google Patents
Secondary compression moulding device for bale Download PDFInfo
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- CN102487671B CN102487671B CN201110339390.1A CN201110339390A CN102487671B CN 102487671 B CN102487671 B CN 102487671B CN 201110339390 A CN201110339390 A CN 201110339390A CN 102487671 B CN102487671 B CN 102487671B
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- bale
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Abstract
The invention discloses a secondary compression moulding device for a bale. The device comprises a feeding mechanism, a compression cavity, a pressure maintaining cavity, a compression mechanism, a vertical pushing mechanism, a horizontal pushing mechanism, a strapping mechanism and a cutting mechanism; the bale output end of the feeding mechanism is communicated with a feeding hole disposed on a sidewall in the length direction of the compression cavity; the pressure maintaining cavity is disposed on the lower part of the end part of the compression cavity opposite with the compression mechanism and communicated with the compression cavity; the pressure maintaining cavity extends towards one end along the width direction of the compression cavity; the top part of the end part of the compression cavity at a place corresponding to the pressure maintaining cavity is connected with the vertical pushing mechanism; the end part of the non-extending part of the compression cavity is connected with the horizontal pushing mechanism; and the extending part of the pressure maintaining cavity is orderly connected with the strapping mechanism and the cutting mechanism. The secondary compression moulding device for a bale disclosed by the invention has the advantages of being low in noise, large in compression density, high in production rate and capable of producing a secondarily-compressed bale with uniform weight and good appearance; and the square funnel-shaped design of the feeding hole of the compression cavity and the arrangement of a guide boss are good for smooth feeding for bale without blockage.
Description
Technical field
The present invention relates to a kind of herbage processing equipment, be specifically related to a kind of secondary compression moulding device for bale, belong to agricultural mechanical field.
Background technology
The bale that grass pickup binder is produced is because density is low, volume is large, and storage, sale and outlet transportation are all uneconomical, and because more air is contained in bale inside, when storage, easily generation is gone rotten.Therefore, must carry out second-compressed to it, form the secondary bale that volume is less, density is larger.
Current existing bale second-compressed equipment, normally by one or two bale compression forming, manually twines bundle or packing after release.Although machine construction is simple, cost is low, conveniently moving, but, equipment productivity is low, be only 1.5-2.5t/h, after carrying, feeding and the compression of bale, the operation such as in bundle of secondary bale is all to rely on manually, and not only labour intensity is large, inefficiency, and the effect of in bundling is uneven, easily cause loose bundle, affect the production efficiency of equipment and the processing benefit of herbage.
Summary of the invention
The object of the invention is to overcome existing equipment productivity ratio low, the deficiency such as mechanization and automaticity are not high, the fugitive bundle of product, and provide a kind of be applicable to that batch production produces secondary compression moulding device for bale; The productivity ratio of this device is high, only needs 1-2 position to assist manpower, can realize whole-course automation and produce.
The object of the invention is to be achieved through the following technical solutions: a kind of secondary compression moulding device for bale provided by the invention, comprises feeding mechanism, compression chamber, pressurize chamber, compressing mechanism, vertical pusher, horizontal pusher, banding mechanism and segment mechanism; The bale output of described feeding mechanism is connected with the spout arranging on the sidewall of the length direction of described compression chamber; The sidewall of the width of described compression chamber is connected with described compressing mechanism; The below of the end of the described compression chamber relative with described compressing mechanism arranges described pressurize chamber, and described pressurize chamber is connected with described compression chamber and extends to one end along the width of described compression chamber; Described compression chamber is connected with described vertical pusher with the top of the end of the corresponding position, position in described pressurize chamber; The end of the non-extension in described pressurize chamber is connected with described horizontal pusher; The extension in described pressurize chamber is connected with described segment mechanism with described banding mechanism successively.
In above-mentioned secondary compression moulding device for bale, described feeding mechanism comprises support and is arranged at the belt on described support, described belt is connected with transmission device, and described transmission device is connected with hydraulic motor, by described transmission device with power is reached to described belt; The below of the upper surface of described belt is located in the bottom of described compression chamber, and the bale that can make described feeding mechanism transmit enters in described compression chamber smoothly.
In above-mentioned secondary compression moulding device for bale, described support can be stepped support; The corner of described staged step can be provided with belt guide roller, can prevent that belt is straightened; On described belt, can be provided with the scraper plate that several are equidistantly arranged, can promote bale it is fed to described compression chamber completely.
In above-mentioned secondary compression moulding device for bale, the spout of described compression chamber can be the funnel-form that outer imperial palace is little, is conducive to the smooth feeding of bale and does not stop up; The sidewall of described compression chamber is provided with several ribs, can strengthen the intensity of described compression chamber; The bottom of described compression chamber is provided with dials bale device, bale can be stirred to the caudal directions of described compression chamber.
In above-mentioned secondary compression moulding device for bale, described compressing mechanism can be Two-stage Compression oil cylinder, and the piston rod end of described Two-stage Compression oil cylinder is provided with compression piston, between described bipolar compression cylinder and described compression chamber, can be and is welded and fixed; Described vertical pushing structure comprises vertical protective cover and the vertical pusher oil cylinder of being located in described vertical protective cover, described vertical protective cover can adopt head to weld the mode being connected with afterbody flange with described vertical pusher oil cylinder and fix, and the piston rod end of described vertical pusher oil cylinder is provided with vertical pushing piston; Described horizontal pushing structure comprises horizontal protective cover and is located at the horizontal pusher oil cylinder in described horizontal protective cover; described horizontal protective cover is fixed with the mode that described horizontal charging cylinder can adopt head welding and afterbody flange to be connected, and the piston rod end of described horizontal pusher oil cylinder is provided with horizontal pushing piston.
In above-mentioned secondary compression moulding device for bale, described banding mechanism can be automatic flexible strapping machine, under automatically controlling, can move around and twine bundle operation along the guide rail fixing on the ground.
In above-mentioned secondary compression moulding device for bale, described segment mechanism comprises segment case, and described segment case and its corresponding top, discharging opening position are provided with the cutting knife that at least one handle is obliquely installed; Described segment case exports relative sidewall with its bale and is connected with segment oil cylinder, and the piston rod end of described segment oil cylinder is provided with segment piston, is sliding cutting when the cutting knife being obliquely installed can make moulding bale by described cutting knife, and sliding cutting mode is laborsaving, and power consumption is little.
In above-mentioned secondary compression moulding device for bale, described segment mechanism comprises two equally distributed cutting knifes, thereby moulding bale can be cut into 3 final bales that size is consistent; The free-end of described segment oil cylinder can be connected with described segment case by least four reinforcements, and its head can be fixed on described segment case by flange.
In above-mentioned secondary compression moulding device for bale, the part that the extension in described pressurize chamber is connected with described banding mechanism can be provided with ties up baffle plate, can contribute to the operation of described banding mechanism; Between described banding mechanism and described segment mechanism, can be connected by bale transport platform, the both sides of described bale transport platform can be provided with guide ledges, can guarantee that moulding bale carries along straight line forward, prevent that skew from dropping.
In above-mentioned secondary compression moulding device for bale, described feeding mechanism, compressing mechanism, vertical pusher, horizontal pusher, banding mechanism all can be connected with Hydraulic Station with segment mechanism, are hydraulic control.
A kind of secondary compression moulding device for bale disclosed by the invention has following beneficial effect compared with prior art: the present invention can be by the horizontal first compression moulding of multiple bales, and pressed density is large, can reach 500-600kg/m
3, productivity ratio is high, can reach 5-6t/h, and can produce the second-compressed bale that weight is consistent, outward appearance is good; The square-shaped hopper shape design of compression chamber spout and the setting of guide ledges are all conducive to the smooth feeding of bale and do not stop up; Pressurize chamber is set and can effectively solves the loose bundle problem causing because internal stress is excessive; The quality of single bale product that segment operation is less, more easily processes for the end user who there is no plant equipment; In addition, this device adopts electric liquid integration control technology, and noise is little, and only needs 1-2 position to assist manpower, can realize whole-course automation and produce.
Accompanying drawing explanation
Fig. 1 is the structural representation of secondary compression moulding device for bale of the present invention.
Fig. 2 is the compression chamber of secondary compression moulding device for bale of the present invention and the cutaway view in pressurize chamber.
Fig. 3 is the cutaway view along A-A line in Fig. 2.
In figure, each mark is as follows: 1 compression chamber, 2 pressurize chambeies, 3 stepped supports, 4 belts, 5 belt guide rollers, 6 scraper plates, 7 transmission devices, 8 hydraulic motors, 9 spouts, 10 ribs, 11 groups of bale devices, 12 Two-stage Compression oil cylinders, 13 compression pistons, 14 vertical protective covers, 15 vertical pusher oil cylinders, 16 vertical pushing pistons, 17 horizontal protective covers, 18 horizontal pusher oil cylinders, 19 horizontal pushing pistons, 20 full-automatic binding machines, 21 tie up baffle plate, 22 bale transport platform, 23 guide ledges, 24 segment casees, 25 cutting knifes, 26 segment oil cylinders, 27 reinforcements, 28 segment pistons, 29 Hydraulic Stations, 30 foundation bolts.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, but the present invention is not limited to following examples.
Secondary compression moulding device for bale provided by the invention comprises feeding mechanism, compression chamber 1, pressurize chamber 2, compressing mechanism, vertical pusher, horizontal pusher, banding mechanism and segment mechanism, feeding mechanism comprises three rank stepped supports 3 and is arranged on the belt 4 on this stepped support 3, the corner of three rank stepped supports 3 is provided with belt guide roller 5, prevent that belt 4 is straightened, belt 4 is provided with 3 scraper plates 6 of equidistantly arranging, can promote bale it is fed in compression chamber 1 completely, belt 4 is connected with transmission device 7, and transmission device 7 is connected with hydraulic motor 8, by transmission device 7, power is reached to belt 4, the funnel-form spout 9 that the bale output of this feeding mechanism is little with being arranged on outer imperial palace on the sidewall of compression chamber 1 length direction is connected, the below of the upper surface of belt 4 is located in the bottom of compression chamber 1, and the bale that can make feeding mechanism transmit enters in compression chamber 1 smoothly, the sidewall of compression chamber 1 is provided with multiple ribs 10, can strengthen the intensity of compression chamber 1, the bottom of compression chamber 1 is provided with dials bale device 11, bale can be stirred to the caudal directions of compression chamber 1, compressing mechanism is Two-stage Compression oil cylinder 12, and it is weldingly fixed on the sidewall of compression chamber 1 width, and the piston rod end of Two-stage Compression oil cylinder 12 is provided with compression piston 13, for bale is compressed, the below of the end of the compression chamber 1 relative with Two-stage Compression oil cylinder 12 arranges pressurize chamber 2, and pressurize chamber 2 is connected with compression chamber 1 and extends to one end along the width of compression chamber 1, vertical pusher comprises vertical protective cover 14 and the vertical pusher oil cylinder 15 of being located in vertical protective cover 14, vertical protective cover 14 is fixedly connected on by flange on the top of compression chamber 1, between vertical protective cover 14 and vertical pusher oil cylinder 15, adopting head to weld the mode being connected with afterbody flange fixes, the piston rod end of vertical pusher oil cylinder 15 is provided with vertical pushing piston 16, for bale being passed to pressurize chamber 2, horizontal pusher comprises horizontal protective cover 17 and is located at the horizontal pusher oil cylinder 18 in horizontal protective cover 17, horizontal protective cover 17 is fixedly connected on by flange on the end of non-extension in pressurize chamber 2, the mode that adopts head welding and afterbody flange to be connected between horizontal protective cover 17 and horizontal charging cylinder 18 is fixed, the piston rod end of horizontal pusher oil cylinder 18 is provided with horizontal pushing piston 19, for bale being passed out to pressurize chamber 2, the bale port of export of the extension in pressurize chamber 2 is connected with full-automatic binding machine 20, full-automatic binding machine 20 can move around and twine bundle operation along the guide rail fixing on the ground under automatically controlling, above-mentioned junction is provided with ties up baffle plate 21, can contribute to the operation of full-automatic binding machine 20, between full-automatic binding machine 20 and segment mechanism, by bale transport platform 22, be connected, the both sides of bale transport platform 22 are provided with guide ledges 23, can guarantee that moulding bale carries along straight line forward, prevent that skew from dropping, segment mechanism comprises segment case 24, segment case 24 and its corresponding top, bale port of export position are provided with two and are evenly arranged and the cutting knife 25 for being obliquely installed, the sidewall that segment case 24 is relative with its bale port of export is connected with segment oil cylinder 26, the free-end of segment oil cylinder 26 is connected with segment case 24 by four reinforcements 27, its head is fixed on segment case 24 by flange, the piston rod end of segment oil cylinder 26 is provided with segment piston 28, for promoting moulding bale, to the bale Way out of segment case 24, advance, thereby two two cutting knifes 25 that are evenly arranged become by moulding bale sliding cutting 3 final bales that size is consistent, in this device, feeding mechanism, Two-stage Compression oil cylinder 12, vertical pusher oil cylinder 15, horizontal pusher oil cylinder 18, full-automatic binding machine 20 are all connected with Hydraulic Station 29 with segment oil cylinder 26, adopt the integrated control of electric liquid, required drive derives from Hydraulic Station 29, be hydraulic-driven, whole secondary compression moulding device for bale fixes on the ground by foundation bolt 30.
In above-mentioned bale second-compressed moulding, the step number of stepped support 3 can regulate according to actual needs; The number of the ribs 10 arranging on the sidewall of compression chamber 1 can regulate according to actual needs; The development length of the extension in pressurize chamber 2 can regulate according to actual needs; Banding mechanism also can adopt the binding apparatus of other structure; Number and the spacing between them of the cutting knife 25 arranging on segment case 24 can regulate according to actual needs.
During above-mentioned bale secondary compression device work, one time bale is carried by belt 4 and along bale length direction, enters completely in compression chamber 1 under the promotion of follow-up bale and scraper plate 6, in a working cycles, when bale of the first two is transferred into, dial bale device 11 and work a bale is stirred toward compression chamber 1 caudal directions, then reset; After the 3rd bale carried into, Two-stage Compression oil cylinder 12 is worked and under the effect of compression piston 13, three bales is pushed away and compressed toward compression chamber 1 caudal directions together; After bale compression forming, vertical pusher oil cylinder 15 is worked and under the effect of vertical pushing piston 16, moulding bale is pushed into pressurize chamber 2 downwards and carries out pressurize; Two-stage Compression oil cylinder 12 resets, horizontal pusher oil cylinder 18 is worked and under the effect of horizontal pushing piston 19, the moulding bale after pressurize is pushed into 2 extensions, pressurize chamber, meanwhile, the moulding bale that originally rested on extension is pushed to be tied up in the passage that baffle plate 21 forms; Tying up under the clamping of baffle plate 21, full-automatic binding machine 20 twines bundle operation to moulding bale; The moulding bale that completes packing is pushed into segment case 24 under the transfer function of subsequent forming bale power, and guide ledges 23 can guarantee that moulding bale carries along straight line forward, prevents that skew from dropping; Segment oil cylinder 26 is worked and under the effect of segment piston 28, moulding bale is pushed away forward subsequently, through two inclination fixed cutting tools 25, with and the parallel direction of strapping between strapping, slide and cut, moulding bale is cut into 3 final bales that size is consistent; Final bale can be moved to ground by conveying plant or lifting platform.
Claims (2)
1. a secondary compression moulding device for bale, is characterized in that: described device comprises feeding mechanism, compression chamber, pressurize chamber, compressing mechanism, vertical pusher, horizontal pusher, banding mechanism and segment mechanism;
The bale output of described feeding mechanism is connected with the spout arranging on the sidewall of described compression chamber length direction; Described feeding mechanism comprises support and be arranged at the belt on described support, and described belt is connected with transmission device, and described transmission device is connected with hydraulic motor; The below of the upper surface of described belt is located in the bottom of described compression chamber; Described support is stepped support; The corner of described stepped support is provided with belt guide roller; Described belt is provided with several scraper plates of equidistantly arranging;
The sidewall of described compression chamber width is connected with described compressing mechanism; The below of the end of the described compression chamber relative with described compressing mechanism arranges described pressurize chamber, and described pressurize chamber is connected with described compression chamber and extends to one end along the width of described compression chamber; The spout of described compression chamber is the funnel-form that outer imperial palace is little; The sidewall of described compression chamber is provided with several ribs; The bottom of described compression chamber is provided with dials bale device;
Described compression chamber is connected with described vertical pusher with the top of the end of the corresponding position, position in described pressurize chamber; The end of the non-extension of described compression chamber is connected with described horizontal pusher;
Described compressing mechanism is Two-stage Compression oil cylinder, and the piston rod end of described Two-stage Compression oil cylinder is provided with compression piston; Described vertical pushing structure comprises vertical protective cover and the vertical pusher oil cylinder of being located in described vertical protective cover, and the piston rod end of described vertical pusher oil cylinder is provided with vertical pushing piston; Described horizontal pushing structure comprises horizontal protective cover and be located at the horizontal pusher oil cylinder in described horizontal protective cover, and the piston rod end of described horizontal pusher oil cylinder is provided with horizontal pushing piston;
The extension in described pressurize chamber is connected with described segment mechanism with described banding mechanism successively; The part that the extension in described pressurize chamber is connected with described banding mechanism is provided with ties up baffle plate; Between described banding mechanism and described segment mechanism, by bale transport platform, be connected, the both sides of described bale transport platform are provided with guide ledges;
Described banding mechanism is automatic flexible strapping machine;
Described segment mechanism comprises segment case, and described segment case and its corresponding top, bale exit position are provided with the cutting knife that at least one handle is obliquely installed; Described segment case exports relative sidewall with its bale and is connected with segment oil cylinder, and the piston rod end of described segment oil cylinder is provided with segment piston; Described segment mechanism comprises two equally distributed cutting knifes; The free-end of described segment oil cylinder is connected with described segment case by least four reinforcements.
2. compression-molding apparatus according to claim 1, is characterized in that: described feeding mechanism, compressing mechanism, vertical pusher, horizontal pusher, banding mechanism are all connected with Hydraulic Station with segment mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110339390.1A CN102487671B (en) | 2011-11-01 | 2011-11-01 | Secondary compression moulding device for bale |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110339390.1A CN102487671B (en) | 2011-11-01 | 2011-11-01 | Secondary compression moulding device for bale |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102487671A CN102487671A (en) | 2012-06-13 |
| CN102487671B true CN102487671B (en) | 2014-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110339390.1A Expired - Fee Related CN102487671B (en) | 2011-11-01 | 2011-11-01 | Secondary compression moulding device for bale |
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| CN (1) | CN102487671B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102714990B (en) * | 2012-06-26 | 2014-08-13 | 中国农业大学 | Device and method for processing large square hay bundle into high-density small square hay bundle |
| CN106003795B (en) * | 2016-05-18 | 2017-08-29 | 河南农业大学 | A kind of open type straw compression case with two-stage Auto-regulating System of Density of Heavy Medium mechanism |
| CN108323336A (en) * | 2018-04-20 | 2018-07-27 | 贵州月亮山九芗农业有限公司 | A kind of rice straw crushing briquetting device |
| CN108901377B (en) * | 2018-07-06 | 2021-07-02 | 甘肃省机械科学研究院有限责任公司 | Straw feed high-density compression molding machine and hydraulic control system thereof |
| CN111837655A (en) * | 2020-07-23 | 2020-10-30 | 利辛县江淮扬天汽车有限公司 | Improve tying of maize cutting bundling machine stability and construct |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2217869Y (en) * | 1994-12-02 | 1996-01-24 | 倪重辉 | Super-high and compact hay baler |
| CN2519599Y (en) * | 2001-11-13 | 2002-11-06 | 中国农业大学作物学院 | Secondary bailing press for hay |
| CN201422258Y (en) * | 2009-06-26 | 2010-03-17 | 中国农业机械化科学研究院 | Straw pickup square baler |
| CN101810082A (en) * | 2009-02-19 | 2010-08-25 | 中国农业机械化科学研究院 | Fixed large-bale straw baler |
-
2011
- 2011-11-01 CN CN201110339390.1A patent/CN102487671B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2217869Y (en) * | 1994-12-02 | 1996-01-24 | 倪重辉 | Super-high and compact hay baler |
| CN2519599Y (en) * | 2001-11-13 | 2002-11-06 | 中国农业大学作物学院 | Secondary bailing press for hay |
| CN101810082A (en) * | 2009-02-19 | 2010-08-25 | 中国农业机械化科学研究院 | Fixed large-bale straw baler |
| CN201422258Y (en) * | 2009-06-26 | 2010-03-17 | 中国农业机械化科学研究院 | Straw pickup square baler |
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| CN102487671A (en) | 2012-06-13 |
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