CN102277547B - Waterfall type cooling device of hot galvanized zinc steel wire - Google Patents
Waterfall type cooling device of hot galvanized zinc steel wire Download PDFInfo
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- CN102277547B CN102277547B CN201110239415.0A CN201110239415A CN102277547B CN 102277547 B CN102277547 B CN 102277547B CN 201110239415 A CN201110239415 A CN 201110239415A CN 102277547 B CN102277547 B CN 102277547B
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- water
- spray
- steel wire
- tank
- receiving tank
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Abstract
The invention discloses a waterfall type cooling device of a hot galvanized zinc steel wire, which comprises a water receiving tank, wherein the water receiving tank has a U-shaped cross section, and one side wall structure of the water receiving tank is removed; two water spray tanks are arranged in the water receiving tank and are respectively communicated with a pipeline pump through pipelines, and valves are respectively installed on the pipelines connecting the pipeline pump and the two water spray tanks; the two water spray tanks are hollow shells, and the side walls of the two water spray tanks are both provided with water spray ports. The cooling device adopts waterfall type cooling, the jumping hot galvanized zinc can be cooled in contact with water at any position on a compression roller, labor power is saved, the production cost is reduced, and the purpose of saving resources is achieved; the weight of the galvanizing layer of the galvanized steel wire can be efficiently controlled so that the galvanizing layer becomes uniform, the requirement of environmental protection temperature is achieved, the manufacturing cost of the steel wire is lowered, the environment is protected and energy is saved; the recycling of water resources is realized, and the purpose of saving water resources is achieved.
Description
Technical field
The invention belongs to machinery manufacturing technology field, relate to a kind of refrigerating unit that can require according to user, control plated steel wire coating weight, be specifically related to a kind of Waterfall type cooling device of hot galvanized zinc steel wire.
Background technology
At present, adopt copper pipe nozzle water spray apparatus cooling process hot-dip galvanizing steel wire and control the weight of this galvanized steel wire, this water spray apparatus directly carries out cooling to hot-dip galvanizing steel wire surface sprinkling from a side.Under the effect of water spray, the zinc-plated of Steel Wire Surface ot-yet-hardened moves along water flow jet direction, cause plated steel wire very thick away from the coating of water spray apparatus one side, exceed production engineering specifications, and it is thinner towards the coating of water spray apparatus one side, do not reach production engineering specifications, affected the quality of galvanized steel wire.And, a copper pipe nozzle on water spray apparatus only carries out cooling to a galvanized steel wire, and the position of motion steel wire change at any time in production process, make the water coolant of the copper pipe nozzle ejection corresponding with this steel wire not carry out cooling to steel wire in time, need special messenger's Artificial Control nozzle direction, increase production cost, also wasted water resources.
Summary of the invention
In order to overcome above-mentioned problems of the prior art, the object of this invention is to provide a kind of Waterfall type cooling device of hot galvanized zinc steel wire, can carry out cooling process to the hot-dip galvanizing steel wire of changing position at any time without manual operation, and make coating meet processing requirement.
For achieving the above object, the technical solution adopted in the present invention is, a kind of Waterfall type cooling device of hot galvanized zinc steel wire, comprise water receiving tank, the cross-sectional shape of water receiving tank is the structure that U-shaped removes a sidewall, in water receiving tank, be provided with two spray tanks, these two spray tanks communicate with in-line pump respectively by pipeline, on the pipeline of connecting tube pump and these two spray tanks, are separately installed with valve; Two housings that spray tank is hollow, are all processed with water jet on the sidewall of two spray tanks.
The width of water jet is 1mm～1.5mm, and the angle between this water jet and water receiving tank opening plane of living in is 20 °～24 °.
Spray tank is the first spray tank and the second spray tank, and the vertical range between the second spray tank axis and water receiving tank lower opening portion inside edge is 68mm～72mm, and the first spray tank is positioned at the oblique upper of the second spray tank.
Vertical range between the second spray tank axis and the first spray tank axis is 36mm～40mm; Distance between the first spray tank axis and the second spray tank axis is 95mm～100mm.
Waterfall-type cooling device of the present invention adopts has rising pipe useful length and that have along its length narrow groove water outlet, making water coolant under high pressure form waterfall form from water outlet ejection flows out, cooling heat galvanized steel wire, avoid the shock action of injection water to coating, make the coating of Steel Wire Surface even, weight is moderate, meet processing requirement, improved the quality of product; And the water coolant with certain width of continuous flow can adapt to the constantly cooling requirement of the steel wire of variation of position, has saved manpower, has reduced production cost, has also saved water resources.
Accompanying drawing explanation
Fig. 1 is the structural representation of waterfall-type cooling device of the present invention.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the use state graph of waterfall-type cooling device of the present invention.
Fig. 4 is while adopting waterfall-type cooling device cooling heat galvanized steel wire of the present invention, the schematic diagram that water coolant contacts with steel wire.
In figure, 1. water receiving tank, 2. the first spray tank, 3. the second spray tank, 4. the first water jet, 5. the first pipe connecting, 6. the second pipe connecting, 7. the first water-supply pipe, 8. the second water-supply pipe, 9. the first valve, 10. the second valve, 11. pipelines, 12. in-line pumps, 13. water outlets, 14. second water jets, 15. zinc pots, 16. steel wires, 17. line crossing brackets, 18. water reservoirs.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
As depicted in figs. 1 and 2, the structure of refrigerating unit of the present invention, comprises water receiving tank 1, and water receiving tank 1 is made up of semicircular cell body and baffle plate, and this cell body and baffle plate formation U-shaped remove the structure of a sidewall, water receiving tank 1 is obliquely installed, and the angle between its axis and vertical direction is 30 °, has a side of baffle plate to be positioned at top, one end of water receiving tank 1 has been arranged side by side the first pipe connecting 5 and the second pipe connecting 6, one end of the first pipe connecting 5 is stretched in water receiving tank 1, and affixed with one end of the first spray tank 2, the other end of the first spray tank 2 is free end, the cylindrical shell that the first spray tank 2 is hollow, on the sidewall of the first spray tank 2, along the first water jet 4 communicating with the first spray tank 2 inside that is parallel to the first spray tank 2 axis directions and is processed with bar shaped, the width of the first water jet 4 is 1～1.5mm, angle between the opening direction of the first water jet 4 and water receiving tank 1 opening plane of living in is 20～24 °, the inside of the first spray tank 2 communicates with the inside of the first pipe connecting 5, the other end of the first pipe connecting 5 is connected with the first water-supply pipe 7, the first valve 9 is installed on the first water-supply pipe 7.One end of the second pipe connecting 6 is stretched in water receiving tank 1, and affixed with one end of the second spray tank 3, the other end of the second spray tank 3 is free end, the cylindrical shell that the second spray tank 3 is hollow, vertical range h1 between the second spray tank 3 axis and water receiving tank 1 lower opening portion inside edge is 68～72mm, the first spray tank 2 is positioned at the oblique upper of the second spray tank 3, and the vertical range h2 between the second spray tank 3 axis and the first spray tank 2 axis is 36～40mm, distance between the first spray tank 2 axis and the second spray tank 3 axis is 95～100mm, on the sidewall of the second spray tank 3, along the second water jet 14 communicating with the second spray tank 3 inside that is parallel to the second spray tank 3 axis directions and is processed with bar shaped, the width of the second water jet 14 is 1～1.5mm, angle between the opening direction of the second water jet 14 and water receiving tank 1 opening plane of living in is 20～24 °, the inside of the second spray tank 3 communicates with the inside of the second pipe connecting 6, the other end of the second pipe connecting 6 is connected with the second water-supply pipe 8, the second valve 10 is installed on the second water-supply pipe 8, the first water-supply pipe 7 and the second water-supply pipe 8 communicate with pipeline 11 respectively, and in-line pump 12 is installed on pipeline 11, the end face bottom that water receiving tank 1 is provided with pipe connecting is provided with water outlet 13.
Dig pit near ground zinc pot, in hole, use steel plate and cement production systD water reservoir 18, and inject water coolant in water reservoir 18, two water receiving tanks 1 are arranged on respectively to the both sides of the line crossing bracket 17 of steel wire 15, the opening of these two water receiving tanks 1 is oppositely arranged, and water receiving tank 1 opening is parallel with the vertical direction of line crossing bracket 17, and the distance of the water receiving tank residing plane of 1 opening and steel wire 16 running faces must not be greater than 50mm, the upper side wall of water receiving tank 1 must not spray lower than water jet the vertex of water, as shown in Figure 3.Make operating steel wire 16 between two water receiving tanks 1, can touch water coolant with the surface that guarantees steel wire 16, the water-in of in-line pump 12 is stretched in water reservoir 18, by flexible pipe, water outlet 13 is communicated with water reservoir 18.Start in-line pump 12, open the first valve 9 and the second valve 10, the water coolant in water reservoir 18 is pumped into pipeline 11 by in-line pump 12, water coolant in pipeline 11 enters respectively the first water-supply pipe 7 and the second water-supply pipe 8, water coolant in the first water-supply pipe 7 flows into the first spray tank 2 through the first pipe connecting 5, and spray from the first water jet 4, spray to from zinc pot 15 steel wire that passes through line crossing bracket 17 16 out; Water coolant in the second water-supply pipe 8 flows into the second spray tank 3 through the second pipe connecting 6, and sprays from the second water jet 14, sprays to from zinc pot 15 steel wire that passes through line crossing bracket 17 16 out; In process of cooling, regulate flooding quantity by the first valve 9 and the second valve 10, the flooding quantity that makes to enter the first spray tank 2 and the second spray tank 3 is greater than respectively the aquifer yield of the first water jet 4 and the second water jet 14, produce internal differential pressure, improve the pressure of the first spray tank 2 and the second spray tank 3 interior water, make the water that enters two spray tanks become high pressure water, and the steel wire 16 moving with waterfall shape ejection directive by water jet, in time by cooling to the steel wire and the Steel Wire Surface coating that go out zinc pot 15; The water coolant spraying from the first water jet 4 in same water receiving tank 1 and the second water jet 14 falls in another water receiving tank 1, and the water coolant falling in water receiving tank 1 flows out from water outlet 13, and flows into water reservoir 18.Because the first water jet 4 and the second water jet 14 are bar shaped, form waterfall from the water coolant of two water jets ejections, the steel wire 16 after pot galvanize is carried out cooling, its cooling performance figure, as shown in Figure 4, makes the steel wire 16 of shift position at any time can obtain fully cooling.
Refrigerating unit of the present invention adopts waterfall type cooling, and the galvanized steel wire that operation is beated can carry out with water contact Anywhere cooling on pressure roller, saves manpower, has reduced production cost, has reached the object economizing on resources; And can effectively grasp the weight of plated steel wire coating, and make coating even, reach the requirement of environmental protection temperature, reduce steel wire manufacturing cost, environmental protection and energy saving; And realized the recycle of water resources, reach the object of saving water resource.
Claims (1)
1. a Waterfall type cooling device of hot galvanized zinc steel wire, it is characterized in that, comprise water receiving tank (1), the cross-sectional shape of water receiving tank (1) is the structure that U-shaped removes a sidewall, in water receiving tank (1), be provided with two spray tanks, these two spray tanks communicate with in-line pump (12) respectively by pipeline, on the pipeline of connecting tube pump (12) and these two spray tanks, are separately installed with valve; Two housings that spray tank is hollow, are all processed with water jet on the sidewall of two spray tanks; Two spray tanks are the first spray tank (2) and the second spray tank (3), vertical range between the second spray tank (3) axis and water receiving tank (1) lower opening portion inside edge is 68mm～72mm, the first spray tank (2) is positioned at the oblique upper of the second spray tank (3), and the vertical range between the second spray tank (3) axis and the first spray tank (2) axis is 36mm～40mm; Distance between the first spray tank (2) axis and the second spray tank (3) axis is 96mm～100mm.
2. refrigerating unit according to claim 1, is characterized in that, the width of described water jet is 1mm～1.5mm, and the angle between this water jet and water receiving tank (1) opening plane of living in is 20 °～24 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110239415.0A CN102277547B (en) | 2011-08-19 | 2011-08-19 | Waterfall type cooling device of hot galvanized zinc steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110239415.0A CN102277547B (en) | 2011-08-19 | 2011-08-19 | Waterfall type cooling device of hot galvanized zinc steel wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102277547A CN102277547A (en) | 2011-12-14 |
| CN102277547B true CN102277547B (en) | 2014-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110239415.0A Expired - Fee Related CN102277547B (en) | 2011-08-19 | 2011-08-19 | Waterfall type cooling device of hot galvanized zinc steel wire |
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| CN (1) | CN102277547B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102627402A (en) * | 2012-04-05 | 2012-08-08 | 巨石集团有限公司 | Automatic water injector for wiredrawing turning cylinder |
| CN109136808A (en) * | 2018-08-18 | 2019-01-04 | 贵州钢绳股份有限公司 | A kind of steel-wire galvanizing spraying cooling method and device thereof |
| CN115143728B (en) * | 2022-05-19 | 2023-06-06 | 安徽省力通稀土钢缆有限公司 | Accelerated cooling device after hot galvanizing of galvanized steel wire |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2357851Y (en) * | 1998-01-07 | 2000-01-12 | 南京科源燃烧合成技术有限责任公司 | Centrifugal equipment for preparing composite steel pipe with ceramic inner lining |
| CN201250279Y (en) * | 2008-08-08 | 2009-06-03 | 宝山钢铁股份有限公司 | Galvanized steel strip cooling device |
| CN201309960Y (en) * | 2008-11-28 | 2009-09-16 | 鞍钢钢绳有限责任公司 | Hot galvanizing water-cooling device |
| CN101775568A (en) * | 2010-01-21 | 2010-07-14 | 成都崇安科技有限公司 | Hot tinning device of copper wires |
| CN202208754U (en) * | 2011-08-19 | 2012-05-02 | 甘肃荣信电材科技有限公司 | Waterfall-type cooling device for hot galvanized steel wires |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62205257A (en) * | 1986-03-04 | 1987-09-09 | Sumitomo Metal Ind Ltd | Continuous hot dipping method |
| JPH02240247A (en) * | 1989-03-13 | 1990-09-25 | Kobe Steel Ltd | Method and equipment for continuous plating for metal strip |
-
2011
- 2011-08-19 CN CN201110239415.0A patent/CN102277547B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2357851Y (en) * | 1998-01-07 | 2000-01-12 | 南京科源燃烧合成技术有限责任公司 | Centrifugal equipment for preparing composite steel pipe with ceramic inner lining |
| CN201250279Y (en) * | 2008-08-08 | 2009-06-03 | 宝山钢铁股份有限公司 | Galvanized steel strip cooling device |
| CN201309960Y (en) * | 2008-11-28 | 2009-09-16 | 鞍钢钢绳有限责任公司 | Hot galvanizing water-cooling device |
| CN101775568A (en) * | 2010-01-21 | 2010-07-14 | 成都崇安科技有限公司 | Hot tinning device of copper wires |
| CN202208754U (en) * | 2011-08-19 | 2012-05-02 | 甘肃荣信电材科技有限公司 | Waterfall-type cooling device for hot galvanized steel wires |
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| CN102277547A (en) | 2011-12-14 |
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Granted publication date: 20140514 Termination date: 20190819 |