CN102120538A - Falling protector and dynamic operation monitoring system for cage guide rope - Google Patents

Falling protector and dynamic operation monitoring system for cage guide rope Download PDF

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Publication number
CN102120538A
CN102120538A CN201110028009XA CN201110028009A CN102120538A CN 102120538 A CN102120538 A CN 102120538A CN 201110028009X A CN201110028009X A CN 201110028009XA CN 201110028009 A CN201110028009 A CN 201110028009A CN 102120538 A CN102120538 A CN 102120538A
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CN
China
Prior art keywords
cage guide
guide rope
rope
detecting sensor
fall
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Granted
Application number
CN201110028009XA
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Chinese (zh)
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CN102120538B (en
Inventor
张会听
朱真才
杜卫东
涂心彦
王雷
何志清
张玉成
戴传东
李新玉
张民申
孙引忠
王海峰
仝卫民
李勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHONGPING CONSTRUCTION ENGINEERING GROUP Co Ltd WELL A BUILDING
Xuzhou Tairong Coal Mine Equipment Co Ltd
Original Assignee
ZHONGPING CONSTRUCTION ENGINEERING GROUP Co Ltd WELL A BUILDING
Xuzhou Tairong Coal Mine Equipment Co Ltd
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Application filed by ZHONGPING CONSTRUCTION ENGINEERING GROUP Co Ltd WELL A BUILDING, Xuzhou Tairong Coal Mine Equipment Co Ltd filed Critical ZHONGPING CONSTRUCTION ENGINEERING GROUP Co Ltd WELL A BUILDING
Priority to CN 201110028009 priority Critical patent/CN102120538B/en
Publication of CN102120538A publication Critical patent/CN102120538A/en
Application granted granted Critical
Publication of CN102120538B publication Critical patent/CN102120538B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Lift-Guide Devices, And Elevator Ropes And Cables (AREA)

Abstract

The invention discloses a falling protector and a dynamic operation monitoring system for a cage guide rope, belonging to mine equipment. The falling protector comprises a state detection unit, a core control unit, an execution mechanism and a human-computer interaction interface. The state detection unit mainly comprises a pressure transmitter and a monitoring sensor; and the core control unit adopts a programmable controller and receives the detected pressure signal. The execution mechanism comprises a hydraulic station and a double-cylinder hydraulic tension device; the pressure transmitter is mounted at an oil discharge port of the double-cylinder hydraulic tension device; the monitoring sensor system is mounted below an anti-falling buffer and arranged around an anti-falling buffer rope; and the pressure transmitter and the monitoring sensor system are connected with a centralized control console through a sensor connection box. The centralized control console is connected with a winch control unit and a winch control system to realize latch; a hydraulic control box is connected with the double-cylinder hydraulic tension device through the hydraulic station; and the human-computer interaction interface adopts an industrial flat touch computer.

Description

Falling protector and cage guide rope operation dynamic monitoring system
Technical field
The present invention relates to a kind of mining equiment, be specifically related to a kind of mine vertical shaft hoisting cage and move dynamic monitored control system with falling protector and cage guide rope.
Background technology
Lifting means is an important step in the mine production system, for assurance equipment and personnel's safety, and the relevant safety procedure regulation of country " the single-rope hoisting cage of lifting personnel or material must be equipped the failure-free falling protector ".The present most of BF formula that adopts of the mining vertical parachute gear of China, at present domestic rarely have at the monitoring of BF formula parachute gear study.Because the down-hole trickle is bigger, environment is relatively poor, it is not in place to safeguard in addition, especially between mine construction stage, the condition of service of falling protector is more abominable, can occur moving in the catching device operational process malfunctioning, cause the serious slack rope of catching device, consequence is that steel rope twines eave tile, the destruction of causing hoisting cable, even cause cage free-falling body and thrust hoisting cable behind slack rope, cause bigger serious accident.Operation is dynamically monitored in real time and is very important to falling protector and cage guide rope, is the important leverage of elevator system reliability service.
Summary of the invention
In order to solve above-mentioned technical deficiency, the invention provides a kind of falling protector and cage guide rope operation dynamic monitoring system, to falling protector whether move, the tension of cage guide rope size monitors in real time, for the security improvement of mine provides the failure-free guarantee.
The present invention is achieved through the following technical solutions: a kind of falling protector and cage guide rope operation dynamic monitoring system, and it is characterized in that: this system comprises: Hydranlic tensioner, cage guide rope tensioning detecting sensor, anti-fall rope detecting sensor, sensor joint box, central control console, hydraulic control box and Hydraulic Station; Described Hydranlic tensioner is fixed on the suitable position of derrick, and Hydranlic tensioner blocks and upwards strain the cage guide rope of lowering state; Described cage guide rope tensioning detecting sensor is connected with Hydranlic tensioner; Described anti-fall rope detecting sensor is installed in the below of anti-fall energy disperser, and anti-fall snub rope is wrapped on the anti-fall energy disperser.
Described cage guide rope tensioning detecting sensor is connected with the acquisition of signal port of central control console by the sensor joint box respectively with anti-fall rope detecting sensor, the signal output port of central control console is connected with the input end of winch control unit and hydraulic control box respectively, and the output port of hydraulic control box connects Hydranlic tensioner by Hydraulic Station.
Described Hydranlic tensioner is two telescopic hydraulic cylinders.
Described cage guide rope tensioning detecting sensor is a liquid-pressure pick-up.
The sensing element of described liquid-pressure pick-up is connected with hydraulic fluid port under two telescopic hydraulic cylinders.
Described anti-fall rope detecting sensor is a pressure sensor.
The invention has the beneficial effects as follows:
1, whether falling protector is moved and whether the tension force of cage guide rope exceeds standard and monitor in real time, thereby the slack rope accident of avoiding cage hoisting to cause because of misoperation reduces the potential safety hazard of coal mine shaft lining cage hoisting system.
2, can do real-time regulated at the parameter of different mine hoisting cages, applied range.
3, detection signal sensitivity, stable performance, Installation and Debugging are convenient, fast, are convenient to promote the use of.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing
Fig. 1 is a structural front view of the present invention;
Fig. 2 is an electrical principle block diagram of the present invention;
Fig. 3 is the control method diagram of circuit of pressure transformer of the present invention;
Fig. 4 is the control method diagram of circuit of monitoring sensor of the present invention system.
Among Fig. 1: 1, Hydranlic tensioner, 2, cage guide rope tensioning detecting sensor, 3, anti-fall energy disperser, 4, anti-fall rope detecting sensor, 5, cage guide rope, 6, anti-fall snub rope.
Among Fig. 2: Y1, Y2, Y3, Y4, Y5, Y6, Y7, Y8 are hydraulic pressure transducer; J1, J2, J3, J4 are pressure sensor.
The specific embodiment
As depicted in figs. 1 and 2: a kind of falling protector and cage guide rope operation dynamic monitoring system, it is characterized in that: this system comprises: Hydranlic tensioner 1, cage guide rope tensioning detecting sensor 2, anti-fall rope detecting sensor 4, sensor joint box, central control console, hydraulic control box, Hydraulic Station and winch control unit; Described Hydranlic tensioner 1 is fixed on the suitable position of derrick, and Hydranlic tensioner 1 blocks and upwards strain the cage guide rope 5 of lowering state; Described cage guide rope tensioning detecting sensor 2 is connected with Hydranlic tensioner 1; Described anti-fall rope detecting sensor 4 is installed in the below of anti-fall energy disperser 3, and anti-fall snub rope 6 is wrapped on the anti-fall energy disperser 3;
Described cage guide rope tensioning detecting sensor 2 is connected with the acquisition of signal port of central control console by the sensor joint box respectively with anti-fall rope detecting sensor 4, the signal output port of central control console is connected with the input end of winch control unit and hydraulic control box respectively, and the output port of hydraulic control box connects Hydranlic tensioner 1 by Hydraulic Station.
Described Hydranlic tensioner 1 is two telescopic hydraulic cylinders.
Described cage guide rope tensioning detecting sensor 2 is a liquid-pressure pick-up.
The sensing element of described liquid-pressure pick-up is connected with hydraulic fluid port under two telescopic hydraulic cylinders.
Described anti-fall rope tensioning sensor 4 is a pressure sensor.
The principle of work of this monitored control system is as follows:
As shown in Figure 3, Figure 4:
One, regulatory function: the maximum security value (s) that goes out every cage guide rope 5 tensile forces according to the calculation of parameter of each mine, the charge oil pressure of regulating Hydranlic tensioner 1 is to setting value, make the cage guide rope tensioning reach optimum regime, guarantee the safe operation of mine vertical shaft hoisting cage.
Two, monitoring function:
1, cage guide rope tensioning detecting sensor 2 detects the oil pressure of Hydranlic tensioner 1 in good time, guarantees that the cage guide rope tensile force moves within maximum security value (s).
2, anti-fall rope detecting sensor 4 detects the end load numerical value of anti-fall snub rope 6 in good time.
3, the signal conveys of cage guide rope tensioning detecting sensor 2 and 4 collections of anti-fall rope detecting sensor is to the acquisition of signal end of central control console, and central control console carries out the data analysis judgement by PLC wherein.Detection signal to pressure transformer and the conveying of monitoring sensor system carries out analysis and judgement, controls the operation of winch control unit and hydraulic control box respectively according to judged result.
The technological process of this monitored control system is as follows:
As shown in Figure 3: it is cage guide rope 5 tensile forces and the acquisition of signal end that signal is delivered to central control console by the sensor joint box that pressure transformer Y detects oil pressure, when if detected cage guide rope 5 tensile forces of pressure transformer Y are lower than setting value, central control console sends at once and instructs to hydraulic control box, start Hydraulic Station after the hydraulic control box received signal, Hydraulic Station carries out ftercompction to setting value to two oil cylinder hydraulic tightening devices 1, makes the tensile force of cage guide rope 5 keep optimal operational condition constantly.
As shown in Figure 4, the J of monitoring sensor system detects anti-fall snub rope 6 and signal is delivered to the acquisition of signal end of central control console by the sensor joint box, if spike appears in the detected anti-fall snub rope of the J of monitoring sensor system 6 tensile force curves, and peak value is well beyond during initial value, the PLC that carries out data analysis in the central control console judges the catching device action thus, central control console sends instruction to the winch control unit at once, make winch out of service and report to the police, thereby avoid slack rope, block accidents such as jar, further reduce the potential safety hazard of coal mine shaft lining cage hoisting system.

Claims (5)

1. falling protector and cage guide rope operation dynamic monitoring system, it is characterized in that: this system comprises: Hydranlic tensioner (1), cage guide rope tensioning detecting sensor (2), anti-fall rope detecting sensor (4), sensor joint box, central control console, hydraulic control box and Hydraulic Station; Described Hydranlic tensioner (1) is fixed on the suitable position of derrick, and Hydranlic tensioner (1) blocks and upwards strain the cage guide rope (5) of lowering state; Described cage guide rope tensioning detecting sensor (2) is connected with Hydranlic tensioner (1); Described anti-fall rope detecting sensor (4) is installed in the below of anti-fall energy disperser (3), and anti-fall snub rope (6) are wrapped on the anti-fall energy disperser (3);
Described cage guide rope tensioning detecting sensor (2) is connected with the acquisition of signal port of central control console by the sensor joint box respectively with anti-fall rope detecting sensor (4), the signal output port of central control console is connected with the input end of winch control unit and hydraulic control box respectively, and the output port of hydraulic control box connects Hydranlic tensioner (1) by Hydraulic Station.
2. falling protector according to claim 1 and cage guide rope operation dynamic monitoring system is characterized in that: described Hydranlic tensioner (1) is two telescopic hydraulic cylinders.
3. falling protector according to claim 1 and cage guide rope operation dynamic monitoring system, it is characterized in that: described cage guide rope tensioning detecting sensor (2) is liquid-pressure pick-up.
4. according to claim 2 or 3 described falling protectors and cage guide rope operation dynamic monitoring system, it is characterized in that: the sensing element of described liquid-pressure pick-up is connected with hydraulic fluid port under two telescopic hydraulic cylinders.
5. falling protector according to claim 1 and cage guide rope operation dynamic monitoring system, it is characterized in that: described anti-fall rope detecting sensor (4) is pressure sensor.
CN 201110028009 2011-01-26 2011-01-26 Falling protector and dynamic operation monitoring system for cage guide rope Expired - Fee Related CN102120538B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110028009 CN102120538B (en) 2011-01-26 2011-01-26 Falling protector and dynamic operation monitoring system for cage guide rope

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Application Number Priority Date Filing Date Title
CN 201110028009 CN102120538B (en) 2011-01-26 2011-01-26 Falling protector and dynamic operation monitoring system for cage guide rope

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CN102120538B CN102120538B (en) 2013-01-16

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108563182A (en) * 2018-04-02 2018-09-21 徐州市工大三森科技有限公司 Cage guide rope auto-tensioning intelligence control system and control method in mine hoisting system
CN108661700A (en) * 2018-04-28 2018-10-16 淮北矿业(集团)有限责任公司 A kind of skip bucket canopy tank signal protection device
CN109798283A (en) * 2019-01-21 2019-05-24 江苏大学 One kind remotely controlling more relay protective scheme function central pumping stations

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1594109A1 (en) * 1988-12-14 1990-09-23 Научно-Исследовательский Горнорудный Институт Arrangement for emergency protection of hoisting vessels having guide frame
CN1519188A (en) * 2003-01-29 2004-08-11 �����ذ¹ɷݹ�˾ Device for monitoring elevator cable
CN1882490A (en) * 2004-08-27 2006-12-20 三菱电机株式会社 Elevator apparatus
CN101279688A (en) * 2008-05-15 2008-10-08 董传德 Monitoring system for wire rope tension balancing cylinder and lifting load
CN101327884A (en) * 2008-07-09 2008-12-24 中煤第五建设公司 Anti-drop bucket for shaft sinking
CN201952078U (en) * 2011-01-26 2011-08-31 徐州泰荣煤矿设备有限公司 Running state monitoring system for falling protectors and cage guide ropes

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1594109A1 (en) * 1988-12-14 1990-09-23 Научно-Исследовательский Горнорудный Институт Arrangement for emergency protection of hoisting vessels having guide frame
CN1519188A (en) * 2003-01-29 2004-08-11 �����ذ¹ɷݹ�˾ Device for monitoring elevator cable
CN1882490A (en) * 2004-08-27 2006-12-20 三菱电机株式会社 Elevator apparatus
CN101279688A (en) * 2008-05-15 2008-10-08 董传德 Monitoring system for wire rope tension balancing cylinder and lifting load
CN101327884A (en) * 2008-07-09 2008-12-24 中煤第五建设公司 Anti-drop bucket for shaft sinking
CN201952078U (en) * 2011-01-26 2011-08-31 徐州泰荣煤矿设备有限公司 Running state monitoring system for falling protectors and cage guide ropes

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108563182A (en) * 2018-04-02 2018-09-21 徐州市工大三森科技有限公司 Cage guide rope auto-tensioning intelligence control system and control method in mine hoisting system
CN108661700A (en) * 2018-04-28 2018-10-16 淮北矿业(集团)有限责任公司 A kind of skip bucket canopy tank signal protection device
CN109798283A (en) * 2019-01-21 2019-05-24 江苏大学 One kind remotely controlling more relay protective scheme function central pumping stations

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Granted publication date: 20130116

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