CN101863674A - Corundum hollow sphere structure heat-insulating integrated composite brick and preparation method thereof - Google Patents

Corundum hollow sphere structure heat-insulating integrated composite brick and preparation method thereof Download PDF

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Publication number
CN101863674A
CN101863674A CN 201010192173 CN201010192173A CN101863674A CN 101863674 A CN101863674 A CN 101863674A CN 201010192173 CN201010192173 CN 201010192173 CN 201010192173 A CN201010192173 A CN 201010192173A CN 101863674 A CN101863674 A CN 101863674A
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corundum
brick
heat insulation
supporting layer
insulation layer
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王家邦
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Zhejiang University ZJU
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Zhejiang University ZJU
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Priority to CN 201010192173 priority Critical patent/CN101863674A/en
Publication of CN101863674A publication Critical patent/CN101863674A/en
Priority to PCT/CN2011/075386 priority patent/WO2011153932A1/en
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Abstract

The invention discloses a corundum hollow sphere structure heat-insulating integrated composite brick and a preparation method thereof. The corundum hollow sphere structure heat-insulating integrated composite brick comprises a heavy supporting layer of compact bauxite chamotte and a light heat-insulating layer adopting a corundum hollow sphere as a light skeleton, the brick is formed by vibration pressing or mechanically forming the heavy supporting layer and the light heat-insulating layer, the length ratio of the heavy supporting layer and the light heat-insulating layer is 1 to 5: 2 to 1. The brick overcomes that the high-temperature kiln corundum brick and the alumina brick has large heat conduction coefficient and short service life and the present alumina hollow spherical brick and corundum hollow spherical brick has low the load softening temperature and is easy to be projected inside the kiln after being used for a long time. The heat-insulating integrated composite brick has high refractoriness, good structural strength and good heat-preserving and heat-insulating performance.

Description

A kind of corundum hollow sphere structure heat-insulating integrated composite brick and preparation method
Technical field
The present invention relates to fire-resistant composite brick and preparation method, especially relate to a kind of corundum hollow sphere structure heat-insulating integrated composite brick and preparation method.
Background technology
High temperature resistant heat insulation material is the key component of Thermal Equipment such as various kilns, and high temperature resistant heat insulation material directly contacts flame, requires not only high temperature resistant but also heat-insulating and energy-saving, and is high especially to the performance requriements of material.Exploitation lightweight, high-strength, good thermal shock stability, use temperature high energy satisfy the required material of light structures high temperature kiln, shortcomings such as the thermal capacity that changes conventional high-temperature kiln employing heavy material and exist is big, temperature rise rate is little, energy consumption is big, work-ing life is short, the construction maintenance capacity is big are to build resource-conserving and friendly environment society's service.
Alumina hollow ball is used widely in the heat insulation field of fire resistant heat preserving, and hollow ball has utilized the big characteristics of enclosed cavity thermal resistance, good heat-insulation effect, and the intensity height, high temperature resistant, antistripping.The lightweight alumina hollow ball product has overcome that the foamed alumina product strength is low, the characteristics of high-temperature creep resistance difference, not only can directly contact flame, can also use as thermofin, but its refractoriness under load awaits further raising, after particularly furnace life is improved, because the volatilization of the low melting point in flue gas composition enters and long-time creep effect easily causes the furnace lining distortion interior prominent, furnace roof subsides.For further prolonging furnace service life, for satisfying energy-saving and cost-reducing requirement, Zhejiang University's material is the advantage of ceramic institute in conjunction with this place high-temperature material preparation and high temperature power-saving technology aspect, utilize institute's proprietary technology to develop corundum hollow sphere structure heat-insulating integrated composite brick, the compact high-alumina supporting layer is used for load-bearing, improve kiln compactness simultaneously and reduce high temperature creep, light heat insulation layer is mainly used in heat insulation and improves heat-shock resistance, so that further improve furnace life, reach energy saving purposes.Notice when building kiln by laying bricks or stones that light layer contact flame does not improve the life-span effect otherwise have.
Summary of the invention
In order to overcome the shortcoming of existing high temperature kiln heavy corundum brick structure and light hollow ball brick structure, the object of the present invention is to provide a kind of corundum hollow sphere structure heat-insulating integrated composite brick and preparation method, the mode that adopts heavy and lightweight to combine reduces thermal capacitance, overcomes creep, improves the life-span.
The technical solution adopted for the present invention to solve the technical problems is:
One, a kind of corundum hollow sphere structure heat-insulating integrated composite brick:
The heavy supporting layer that comprises the compact high-alumina alumina, and be the light heat insulation layer of aglite with the corundum bollow ball, being composited by both, the length dimension ratio of heavy supporting layer and light heat insulation layer is 1~5: 2~1.
Two, a kind of preparation method of corundum hollow sphere structure heat-insulating integrated composite brick:
The proportioning raw materials of A, heavy supporting layer and light heat insulation layer is as follows:
One, in the compact high-alumina alumina heavy supporting layer, the quality percentage composition of each component is:
1~3mm alumine 35~45%; Less than mm alumine 20~35%; Be not more than 325 height of eye bauxitic clays 20~35%; Clay powder 5~10%; Add wedding agent 3~5%;
Two, light heat insulation layer is for being the light heat insulation layer of aglite with the corundum bollow ball, and its technical indicator and content ratio are as follows:
In the corundum bollow ball high-strength light thermofin, Al 2O 3Quality percentage composition>92%, particle diameter is 0.2~5mm, natural tap density 0.6~0.9g/cm 3The quality percentage composition of each component is: corundum bollow ball 34~60%, α-Al 2O 3Micro mist 40~66%, to add wedding agent be α-Al 2O 330~35% of micro mist quality percentage composition;
The preparation method of B, corundum hollow sphere structure heat-insulating integrated composite brick:
(1) heavy supporting layer preparation: will be not more than 325 powder materials earlier and prepare the back in proportion and in ball mill, mix, and mix the powder that the back adding mixes at all the other particless of aggregates and wedding agent again, and stir standby after 10~30 minutes;
(2) light heat insulation layer preparation: with the corundum bollow ball is aglite, and aglite is mixed with wedding agent in proportion, add in proportion then powder stir 10~30 minutes standby;
(3) moulding: finish after the batching, with dividing plate the material chamber of forming mould is divided into two portions, the length dimension ratio of heavy supporting layer and light heat insulation layer is 1~5: 2~1, and reinforced back is extracted dividing plate out, adopts vibrations pressurization or mechanical pressing;
(4) burn till: the loading of kiln after 80~150 ℃ of oven dry of the base substrate taking-up after the moulding was burnt till in 1500~1650 ℃ of insulations in 3~8 hours.
In the described light heat insulation layer, wedding agent is phosphoric acid solution or phosphate dihydrogen aluminum solution.
In the heavy supporting layer of described fine and close magnesium high alumina, wedding agent is organic bond or phosphoric acid solution or phosphate dihydrogen aluminum solution.
Corundum bollow ball is an alumina content at 92~98% electric smelting winding-up hollow ball, and crystal formation is with α-Al 2O 3Microcrystal is main, and this ball still can keep good physics and chemical stability in temperature in up to 1700 ℃ kiln, is a kind of novel high temperature insulating material.As aggregate, introduce α-Al with it 2O 3Micro mist, mullite miropowder, alumina fine powder, clay and wedding agent etc. can prepare the corundum bollow ball brick or the mould material of various matrix, and its density is 1.2~1.8g/cm 3, if introduce polystyrene microsphere or sawdust or whipping agent etc., then its density can be lower than 0.6g/cm 3, adopt the product of this hollow ball preparation to have intensity height, use temperature height, load softening point height, low the having a few of shrinking percentage.
The beneficial effect that the present invention has is:
The present invention can change the shortcoming that existing heavy brick structure or hollow ball brick lining structure kiln exist, and prolongs kiln work-ing life, reduces cost.
Description of drawings
Accompanying drawing is the corundum hollow sphere structure heat-insulating integrated composite brick structure iron.
Among the figure: 1, heavy supporting layer, 2, light heat insulation layer.
Embodiment
Below in conjunction with drawings and Examples the present invention is further described.
As shown in drawings, the present invention includes the heavy supporting layer of compact high-alumina alumina, and be the light heat insulation layer of aglite with the corundum bollow ball, be composited by both, the length dimension ratio of heavy supporting layer and light heat insulation layer is 1~5: 2~1.Compact high-alumina alumina heavy supporting layer, high temperature creep-resisting; Light heat insulation layer plays heat-blocking action then towards flame, and has high-heat resistance shock resistant.
Embodiment 1:
Present embodiment adopts compact high-alumina alumina refractory and corundum bollow ball to be composited, raw material and quality percentage composition thereof that the heavy supporting layer is adopted are: 1~3mm high alumina 35% less than mm high alumina 30%, is not more than 325 height of eye bauxitic clays 30%, clay 5% adds yellow starch gum solution 3%; Raw material that light heat insulation layer adopted and quality percentage composition thereof are: corundum bollow ball 65%, α-Al 2O 3Micro mist 35%, to add the phosphoric acid wedding agent be α-Al 2O 335% of micro mist quality percentage composition.
Preparation technology may further comprise the steps:
(1) batching: the proportioning process of heavy supporting layer mixes in ball mill after 325 powder materials prepare in proportion for being not more than earlier, mixes the powder that the back adding mixes at all the other particless of aggregates and wedding agent then, stirs standby after 10~30 minutes; The proportioning process of light heat insulation layer adds α-Al then in proportion for corundum bollow ball is mixed with the phosphoric acid wedding agent in proportion 2O 3Stir 10~30 minutes standby.
(2) moulding: finish after the batching, according to the use location and the wear rate of material and determine dimension scale between heavy supporting layer and the light heat insulation layer work-ing life, with dividing plate the material chamber of forming mould is divided into two portions according to ratio, reinforced back is extracted dividing plate out, adopts the vibrations extrusion forming.
(3) burn till: the loading of kiln after 80~150 ℃ of oven dry of the base substrate taking-up after the moulding was burnt till in 1650 ℃ of insulations in 3 hours.
Embodiment 2:
Present embodiment adopts compact high-alumina alumina refractory and corundum bollow ball to be composited, raw material and quality percentage composition thereof that the heavy supporting layer is adopted are: 1~3mm alumine 45%, less than mm alumine 25%, be not more than 325 alumines 15%, clay 15% adds lignin sulfonic acid element 5%; Raw material that light heat insulation layer adopted and quality percentage composition thereof are: corundum bollow ball 38%, α-Al 2O 3Micro mist 62%, to add the biphosphate Al binding agent be α-Al 2O 331% of micro mist quality percentage composition.
Preparation technology may further comprise the steps:
(1) batching: the proportioning process of heavy supporting layer mixes in ball mill after 325 powder materials prepare in proportion for being not more than earlier, mixes the powder that the back adding mixes at all the other particless of aggregates and wedding agent then, stirs standby after 10~30 minutes; The proportioning process of high-strength light thermofin adds α-Al then in proportion for corundum bollow ball is mixed with the biphosphate Al binding agent in proportion 2O 3Stir 10~30 minutes standby.
(2) moulding: finish after the batching, according to the use location and the wear rate of material and determine dimension scale between heavy supporting layer and the light heat insulation layer work-ing life, with dividing plate the material chamber of forming mould is divided into two portions according to ratio, reinforced back is extracted dividing plate out, adopts mechanical pressing.
(3) burn till: the loading of kiln after 80~150 ℃ of oven dry of the base substrate taking-up after the moulding was burnt till in 1500 ℃ of insulations in 3~8 hours.
Embodiment 3:
Present embodiment adopts compact high-alumina alumina refractory and corundum bollow ball to be composited, raw material and quality percentage composition thereof that the heavy supporting layer is adopted are: 1~3mm alumine 45%, less than mm alumine 20%, be not more than 325 order alumina 25%, clay 10% adds polyvinyl alcohol solution 3%; Raw material that light heat insulation layer adopted and quality percentage composition thereof are: corundum bollow ball 60%, α-Al 2O 3Micro mist 40%, to add the phosphate dihydrogen aluminum solution wedding agent be α-Al 2O 335% of micro mist quality percentage composition.
Preparation technology may further comprise the steps:
(1) batching: the proportioning process of heavy supporting layer mixes in ball mill after 325 powder materials prepare in proportion for being not more than earlier, mixes the powder that the back adding mixes at all the other particless of aggregates and wedding agent then, stirs standby after 10~30 minutes; The proportioning process of high-strength light thermofin adds α-Al then in proportion for corundum bollow ball is mixed with the phosphate dihydrogen aluminum solution wedding agent in proportion 2O 3Stir 10~30 minutes standby.
(2) moulding: finish after the batching, according to the use location and the wear rate of material and determine dimension scale between heavy supporting layer and the light heat insulation layer work-ing life, with dividing plate the material chamber of forming mould is divided into two portions according to ratio, reinforced back is extracted dividing plate out, adopts vibrations pressurization or mechanical pressing.
(3) burn till: the loading of kiln after 80~150 ℃ of oven dry of the base substrate taking-up after the moulding was burnt till in 1650 ℃ of insulations in 3~8 hours.
Embodiment 4:
Present embodiment adopts the compact high-alumina alumina refractory, the light heat insulation layer aggregate is an aggregate by corundum bollow ball, raw material and quality percentage composition thereof that the heavy supporting layer is adopted are: 1~3mm alumine 40%, less than mm alumine 30%, be not more than 325 height of eye bauxitic clays 20%, clay 10% adds yellow starch gum solution 4%; Raw material that light heat insulation layer adopted and quality percentage composition thereof are: corundum bollow ball 50%, α-Al 2O 3Micro mist 50%, to add the phosphoric acid solution wedding agent be α-Al 2O 333% of micro mist quality percentage composition.
Preparation technology may further comprise the steps:
(1) batching: the proportioning process of heavy supporting layer mixes in ball mill after 325 powder materials prepare in proportion for being not more than earlier, mixes the powder that the back adding mixes at all the other particless of aggregates and wedding agent then, stirs standby after 10~30 minutes; The proportioning process of high-strength light thermofin adds α-Al then in proportion for corundum bollow ball is mixed with phosphoric acid solution in proportion 2O 3Stir 10~30 minutes standby.
(2) moulding: finish after the batching, according to the use location and the wear rate of material and determine dimension scale between heavy supporting layer and the light heat insulation layer work-ing life, with dividing plate the material chamber of forming mould is divided into two portions according to ratio, reinforced back is extracted dividing plate out, adopts vibrations pressurization or mechanical pressing.
(3) burn till: the loading of kiln after 80~150 ℃ of oven dry of the base substrate taking-up after the moulding was burnt till in 1600 ℃ of insulations in 3~8 hours.

Claims (4)

1. corundum hollow sphere structure heat-insulating integrated composite brick, it is characterized in that: the heavy supporting layer that comprises the compact high-alumina alumina, and be the light heat insulation layer of aglite with the corundum bollow ball, be composited by both, the length dimension ratio of heavy supporting layer and light heat insulation layer is 1~5: 2~1.
2. by the preparation method of the described a kind of corundum hollow sphere structure heat-insulating integrated composite brick of claim 1, it is characterized in that:
The proportioning raw materials of A, heavy supporting layer and light heat insulation layer is as follows:
One, in the compact high-alumina alumina heavy supporting layer, the quality percentage composition of each component is:
1~3mm alumine 35~45%; Less than mm alumine 20~35%; Be not more than 325 height of eye bauxitic clays 20~35%; Clay powder 5~10%; Add wedding agent 3~5%;
Two, light heat insulation layer is for being the light heat insulation layer of aglite with the corundum bollow ball, and its technical indicator and content ratio are as follows:
In the corundum bollow ball high-strength light thermofin, Al 2O 3Quality percentage composition>92%, particle diameter is 0.2~5mm, natural tap density 0.6~0.9g/cm 3The quality percentage composition of each component is: corundum bollow ball 34~60%, α-Al 2O 3Micro mist 40~66%, to add wedding agent be α-Al 2O 330~35% of micro mist quality percentage composition;
The preparation method of B, corundum hollow sphere structure heat-insulating integrated composite brick:
(1) heavy supporting layer preparation: will be not more than 325 powder materials earlier and prepare the back in proportion and in ball mill, mix, and mix the powder that the back adding mixes at all the other particless of aggregates and wedding agent again, and stir standby after 10~30 minutes;
(2) light heat insulation layer preparation: with the corundum bollow ball is aglite, and aglite is mixed with wedding agent in proportion, add in proportion then powder stir 10~30 minutes standby;
(3) moulding: finish after the batching, with dividing plate the material chamber of forming mould is divided into two portions, the length dimension ratio of heavy supporting layer and light heat insulation layer is 1~5: 2~1, and reinforced back is extracted dividing plate out, adopts vibrations pressurization or mechanical pressing;
(4) burn till: the loading of kiln after 80~150 ℃ of oven dry of the base substrate taking-up after the moulding was burnt till in 1500~1650 ℃ of insulations in 3~8 hours.
3. the preparation method of a kind of corundum hollow sphere structure heat-insulating integrated composite brick according to claim 1, it is characterized in that: in the described light heat insulation layer, wedding agent is phosphoric acid solution or phosphate dihydrogen aluminum solution.
4. the preparation method of a kind of corundum hollow sphere structure heat-insulating integrated composite brick according to claim 1, it is characterized in that: in the heavy supporting layer of described fine and close magnesium high alumina, wedding agent is organic bond or phosphoric acid solution or phosphate dihydrogen aluminum solution.
CN 201010192173 2010-06-07 2010-06-07 Corundum hollow sphere structure heat-insulating integrated composite brick and preparation method thereof Pending CN101863674A (en)

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PCT/CN2011/075386 WO2011153932A1 (en) 2010-06-07 2011-06-07 Structure and heat insulation integrated composite brick

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102261846A (en) * 2011-06-06 2011-11-30 浙江大学 Heat-insulating integrated composite brick having zirconium corundum structure and method for preparing heat-insulating integrated composite brick
WO2011153932A1 (en) * 2010-06-07 2011-12-15 浙江大学 Structure and heat insulation integrated composite brick
CN103058687A (en) * 2013-01-25 2013-04-24 苏州罗卡节能科技有限公司 Middle-density high-alumina brick for revolving kiln and preparation method of brick
CN103058682A (en) * 2013-01-25 2013-04-24 苏州罗卡节能科技有限公司 Medium-density brick used for rotary kiln and preparation method thereof
CN103086727A (en) * 2013-01-28 2013-05-08 浙江大学苏州工业技术研究院 Intermediate density corundum brick for rotary kiln and preparation method thereof
CN103664210A (en) * 2013-12-09 2014-03-26 湖南湘钢瑞泰科技有限公司 Composite brick and preparation method thereof
CN105237019A (en) * 2015-11-19 2016-01-13 长兴县新宏信耐火材料有限公司 Novel composite brick made of magnesium-zirconium materials
CN111196736A (en) * 2020-02-14 2020-05-26 辽宁科技大学 Box-type resistance furnace complex-phase gradient furnace body brick and complex-phase gradient furnace body
CN115368117A (en) * 2022-09-15 2022-11-22 山东理工大学 Aluminum-silicon composite prefabricated member with different densities and preparation method thereof

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CN101148343A (en) * 2007-08-27 2008-03-26 浙江工业大学 Gradient composite heat-insulating layer and manufacturing method thereof

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011153932A1 (en) * 2010-06-07 2011-12-15 浙江大学 Structure and heat insulation integrated composite brick
CN102261846A (en) * 2011-06-06 2011-11-30 浙江大学 Heat-insulating integrated composite brick having zirconium corundum structure and method for preparing heat-insulating integrated composite brick
CN103058687A (en) * 2013-01-25 2013-04-24 苏州罗卡节能科技有限公司 Middle-density high-alumina brick for revolving kiln and preparation method of brick
CN103058682A (en) * 2013-01-25 2013-04-24 苏州罗卡节能科技有限公司 Medium-density brick used for rotary kiln and preparation method thereof
CN103086727A (en) * 2013-01-28 2013-05-08 浙江大学苏州工业技术研究院 Intermediate density corundum brick for rotary kiln and preparation method thereof
CN103664210A (en) * 2013-12-09 2014-03-26 湖南湘钢瑞泰科技有限公司 Composite brick and preparation method thereof
CN103664210B (en) * 2013-12-09 2015-06-10 湖南湘钢瑞泰科技有限公司 Composite brick and preparation method thereof
CN105237019A (en) * 2015-11-19 2016-01-13 长兴县新宏信耐火材料有限公司 Novel composite brick made of magnesium-zirconium materials
CN111196736A (en) * 2020-02-14 2020-05-26 辽宁科技大学 Box-type resistance furnace complex-phase gradient furnace body brick and complex-phase gradient furnace body
CN115368117A (en) * 2022-09-15 2022-11-22 山东理工大学 Aluminum-silicon composite prefabricated member with different densities and preparation method thereof

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Application publication date: 20101020