CN101307575A - Method for machining bubble-bubble grain cloth with wax printing pattern combining dye-proof printing and reduction printing - Google Patents
Method for machining bubble-bubble grain cloth with wax printing pattern combining dye-proof printing and reduction printing Download PDFInfo
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- CN101307575A CN101307575A CNA2008100455266A CN200810045526A CN101307575A CN 101307575 A CN101307575 A CN 101307575A CN A2008100455266 A CNA2008100455266 A CN A2008100455266A CN 200810045526 A CN200810045526 A CN 200810045526A CN 101307575 A CN101307575 A CN 101307575A
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Abstract
The invention discloses a method for processing wax printing seersucker by the combination of resist printing and discharge printing. The method is characterized in that when a tracing circular net is made, firstly a circular net is used to make a printing circular net with flower-shaped dye blocks, and a sucker reverse net is made; when the printing is traced, firstly the color pulp and the discharge printing pulp are prepared, and the moist content of cloth rolls is controlled between 8.5 and 15 percent, and original flower-shaped patterns of the wax printing is firstly printed with the discharge printing pulp and then printed with the color pulp after resist printing so as to print sucker by resist printing and discharge printing. The method of the invention better utilizes a certain resist printing function of the discharge printing pulp, and makes the edge permeation effect and the stereoscopic sensation of the sucker stronger and richer and colors of products more bright and makes colors of products deep, dense and bright and consistent in direction, so as to make the unique wax printing cloth with low cost.
Description
Technical field
The present invention relates to a kind of textiles dyeing and printing process, especially a kind of resist printing, pull out the method for print in conjunction with processing belt wax seal flower bubble line cloth.
Background technology
Wax printing is a kind of printing technology with individual style.At present, wax printing is mainly finished by following step: 1, grey cloth is handled in earlier stage, comprises destarch, refining, and bleaching, mercerising is adjusted pH value, banks up washing etc.; 2, make wax seal cylinder and stamp and follow the trail of cylinder, comprise and retouch sample, make negative film, cylinder fourth contact and cleaning are coated with photoresists, the oven dry exposure and the curing etc. of developing; 3, seal wax; 4, master pattern dyeing makes dyestuff painted on fabric by the pad dyeing mode; 5, move back the wax and the second time and follow the trail of stamp, follow the trail of stamp and adopt simple imitative seal.Exist not enoughly because cylinder is made with using, follow the trail of printing technology for the second time and pull out the seal slurry formula and there is defective in correlation technique control, thereby institute's product pattern that obtains is stiff, single, lacks stereovision.There are some colors rich and gaudy, well arranged though be with in the world on the wax seal figured cloth market, the band wax seal figured cloth of natural color transition, but its production technology is very complicated, the conditional request harshness, specification requirement height, production cost are also high, simultaneously these technology mostly are external minority manufacturer and monopolize with know-how, thereby seek a kind of handling ease, production cost is low, and product color is gorgeous, well arranged, the technology of the wax seal calico of natural color transition is very necessary.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of color rich and gaudy, level transition nature, and it is well arranged, resist printing, pull out the method for the processing belt wax printing bubble line cloth of print combination, purpose of the present invention realizes by following technical proposals: the present invention includes the following step: (1) grey cloth pre-treatment, (2) make wax seal cylinder and stamp and follow the trail of cylinder, (3) seal wax, (4) master pattern dyeing, (5) move back the parallel stamp of following the trail of for the second time of wax, it is characterized in that making when following the trail of cylinder, produce the printing cylinder of the real piece of colored type shape dyestuff earlier with cylinder, make an anti-net of bubble line again, at first prepare mill base when following the trail of stamp and pull out the seal slurry, regulate the denseness of concentrator and the pressure of doctor according to different bubble lines again, the control yardage roll contains damp rate 8.5-15%, and seal pulls out the seal slurry earlier on the existing design of wax seal stamp, it is anti-to print the mill base that is pulled out seal again, pull out and print off the bubble line, row oven dry then, decatize, washing, oven dry.
Said tracking print paste has following component and weight ratio formulated:
REACTIVE DYES 20-100
Urea 100-150
Reservehao S 10
Low polymerization degree sodium alginate thickener 450-500
Sodium bicarbonate 20-30
Water is supplemented to 1000
Earlier adding thickener behind dyestuff and water, urea, the reserve salt mixed dissolution is stirred during making, add sodium bicarbonate at last, mix.
The said seal that pulls out is starched formulated by following component and weight ratio:
Special-purpose discharge thickener KH-67 500
Discharging agent rongalite 20
Water adds to 1000
The present invention is owing to make when following the trail of cylinder, produce the printing cylinder of the real piece of colored type shape dyestuff earlier with cylinder, make an anti-net of bubble line again, pull out the improvement of seal slurry in addition, and when secondary is followed the trail of stamp, print earlier and pull out the seal slurry, print the mill base that is pulled out seal again, anti-, pull out and print off the bubble line, pulling out the seal slurry than good utilisation has certain resist printing function, make the bubble line that prints off ooze the limit effect and three-dimensional stereovision is stronger, color is brighter, prints out the edge penetration effect of existing band wax seal flower by the present invention, also allows clear that the bubble line has, totally, the dim more residual look marks that have, stereovision is abundant, and whole style can embody the effect of band wax seal flower, and cost is low, color is dark, dense, gorgeous, positive and negative unanimity obtains approval in the international market, and forms a kind of wax seal figured cloth that shows unique characteristics.
From above-mentioned situation as can be known, the objective of the invention is to realize.
The specific embodiment
Embodiment 1:
(1) grey cloth is prepared: carry out according to a conventional method, require that destarch is clean, kiering saturating, the infiltration wettability is good, bleaching evenly, mercerising is abundant, the cloth cover pH value is 6-8, capillary effect 12cm is above/30min.
Its technology consumption is: move back and boil: NaoH (100%) 45gL
-1
Scouring agent TF-135 6gL
-1
Chelating agent TF-510 2gL
-1
50-55 ℃ of mangle temperature, decatize 98-102 ℃, the 60min that banks up, washing temperature is more than 90-95 ℃.
Oxygen floats: H
2O
2(100%) 5.5gL
-1,
Stabilizing agent 2gL
-1
Refining agent TF-135 2gL
-1,
PH value is adjusted to 10-10.5, steam temperature 98-102 ℃, to bank up 45 minutes, the clot of mercerising tentering is standby then at 90-95 ℃ for washing temperature.
(2) technological process of cylinder platemaking is: color separation retouches sample → negative film and makes → selection → cylinder fourth contact → cylinder cleaning of (the contribution image is handled) → cylinder embryo deoil → be coated with photoresists → low temperature drying → cover sheet exposure → development → inspection colour-separation drafting → hot setting → splicing silently → inspection.
A: the manufacturing process of wax seal cylinder is identical with conventional ROTARY SCREAM PRINTING, but when retouching original text with to follow the trail of printing cylinder opposite, the wax seal cylinder is made two cylinders of corresponding A, B, the while is positive and negative to be printed on the cloth relatively.
B: follow the trail of printing cylinder when making the bubble line, adopt the printing cylinder of producing the real piece of colored type shape dyestuff earlier with cylinder, make the anti-net of a bubble line again.
(3) seal wax: ready A, B wax seal cylinder are placed on the seal wax machine, squeeze into cylinder by pulp absorbing pump, print wax then, print out pattern with changing good wax.
(4) master pattern dyeing: dyestuff is decided as required, and present embodiment is selected the India Blue dyeing for use.Dyestuff is through the oven dry of padding machine mangle, and 7080 ℃ of drying temperatures through fixation liquid reduction color development, obtain pure gorgeous bright blueness then.Just can move back wax, tentering clot after the dyeing, be ready for use on and follow the trail of stamp (secondary stamp).
(5) follow the trail of stamp: behind the seal batik look, whole design is just determined, the secondary stamp makes master pattern and time chromatograph inferior clearly demarcated, the technological process of stamp is: mill base with pull out seal slurry preparation, and regulate the denseness and the doctor pressure of concentrator according to a conventional method according to different bubble line, when the control yardage roll contains tide (water) rate 8.5-15% → stamp earlier seal pull out seal slurry (anti-bubble line), print again and pulled out red ink paste used for seals slurry (real piece) → 70-80 ℃ oven dry → 98-102 ℃ decatize → 90-95 ℃ washing → 70-80 ℃ oven dry.
Mill base preparation: REACTIVE DYES 20g
Urea 100g
Reservehao S 10g
The sodium alginate thickener 450g of low polymerization degree
Sodium bicarbonate 30g
Water adds to 1000g
During preparation, first water adds thickener after with dyestuff and water, urea, reservehao S mixed dissolution and stirs, and adds sodium bicarbonate at last, mixes, and said REACTIVE DYES is reactive brilliant blue KNR, reactive brilliant red K2BP, reactive violet K3R, reactive yellow KRN etc. any,
Pull out the preparation of seal slurry: special-purpose discharge thickener KH-67 500g
Discharging agent rongalite 20g
Water adds to the 1000g mixing.
Because of wax printing is to print color again on existing design, promptly secondary is followed the trail of stamp.Therefore require to move back the fabric door web stabilization before the stamp behind the wax, with the error range of printing cylinder fabric width at 0.5mm, flower type skew of weft is no more than 2% for bulk face flower type.Meticulous colored type and bar trellis latitude are no more than 1%, and effect is better like this.
Embodiment 2:
(1) grey cloth is prepared: carry out according to a conventional method, require that destarch is clean, kiering saturating, the infiltration wettability is good, bleaching evenly, mercerising is abundant, the cloth cover pH value is 6-8, capillary effect 12cm is above/30min.
Its technology consumption is: move back and boil: NaoH (100%) 50gL
-1
Scouring agent TF-135 6gL
-1
Chelating agent TF-510 2gL
-1
5055 ℃ of mangle temperature, decatize 98-102 ℃, the 60min that banks up, washing temperature is more than 90-95 ℃.
Oxygen floats: H
2O
2(100%) 5gL
-1,
Stabilizing agent 3gL
-1
Refining agent TF-135 2gL
-1,
PH value is adjusted to 10-10.5, and 98102 ℃ of steam temperatures were banked up 45 minutes, and washing temperature is in that the clot of mercerising tentering is standby then more than 90-95 ℃.
(2) technological process of cylinder platemaking is: color separation retouches sample → negative film and makes → selection → cylinder fourth contact → cylinder cleaning of (the contribution image is handled) → cylinder embryo deoil → be coated with photoresists → low temperature drying → cover sheet exposure → development → inspection colour-separation drafting → hot setting → splicing silently → inspection.
A: the manufacturing process of wax seal cylinder is identical with conventional ROTARY SCREAM PRINTING, but when retouching original text with to follow the trail of printing cylinder opposite, the wax seal cylinder is made two cylinders of corresponding A, B, the while is positive and negative to be printed on the cloth relatively.
B: follow the trail of printing cylinder when making the bubble line, adopt the printing cylinder of producing the real piece of colored type shape dyestuff earlier with cylinder, make the anti-net of a bubble line again.
(3) seal wax: ready A, B wax seal cylinder are placed on the seal wax machine, squeeze into cylinder by pulp absorbing pump, print wax then, print out pattern with changing good wax.
(4) master pattern dyeing: dyestuff is decided as required, and present embodiment is selected the India Blue dyeing for use.Dyestuff drying temperature 70-80 ℃, through fixation liquid reduction color development, obtains pure gorgeous bright blueness then through the oven dry of padding machine mangle.Just can move back wax, tentering clot after the dyeing, be ready for use on and follow the trail of stamp (secondary stamp).
(5) follow the trail of stamp: behind the seal batik look, whole design is just determined, the secondary stamp makes master pattern and time chromatograph inferior clearly demarcated, the technological process of stamp is: mill base with pull out seal slurry preparation, and regulate the denseness and the doctor pressure of concentrator according to a conventional method according to different bubble line, when the control yardage roll contains tide (water) rate 8.5-15% → stamp earlier seal pull out seal slurry (anti-bubble line), print again and pulled out red ink paste used for seals slurry (real piece) → 7080 ℃ oven dry → 98-102 ℃ decatize → 90-95 ℃ and wash → 7080 ℃ of oven dry.
Mill base preparation: REACTIVE DYES 100g
Urea 150g
Reservehao S 10g
The sodium alginate thickener 500g of low polymerization degree
Sodium bicarbonate 20g
Water adds to 1000g
During preparation, first water adds thickener after with dyestuff and water, urea, reservehao S mixed dissolution and stirs, and adds sodium bicarbonate at last, mix, said REACTIVE DYES is reactive brilliant blue KNR, reactive brilliant red K2BP, reactive violet K3R, reactive yellow KRN etc. are any
Pull out the preparation of seal slurry: special-purpose discharge thickener KH-67 500g
Discharging agent rongalite 20g
Water adds to 1000g and is mixed.
Because of wax printing is to print color again on existing design, promptly secondary is followed the trail of stamp.Therefore require to move back the fabric door web stabilization before the stamp behind the wax, with the error range of printing cylinder fabric width at 0.5mm, flower type skew of weft is no more than 2% for bulk face flower type.Meticulous colored type and bar trellis latitude are no more than 1%, and effect is better like this.
Embodiment 3:
(1) grey cloth is prepared: carry out according to a conventional method, require that destarch is clean, kiering saturating, the infiltration wettability is good, bleaching evenly, mercerising is abundant, the cloth cover pH value is 6-8, capillary effect 12cm is above/30min.
Its technology consumption is: move back and boil: NaoH (100%) 48gL
-1
Scouring agent TF-1356gL
-1
Chelating agent TF-5102gL
-1
50-55 ℃ of mangle temperature, decatize 98-102 ℃, the 60min that banks up, washing temperature is more than 9095 ℃.
Oxygen floats: H
2O
2(100%) 5.3gL
-1,
Stabilizing agent 2.5gL
-1
Refining agent TF-135 2gL
-1,
PH value is adjusted to 10-10.5, steam temperature 98-102 ℃, to bank up 45 minutes, washing temperature is in that the clot of mercerising tentering is standby then more than 90-95 ℃.
(2) technological process of cylinder platemaking is: color separation retouches sample → negative film and makes → selection → cylinder fourth contact → cylinder cleaning of (the contribution image is handled) → cylinder embryo deoil → be coated with photoresists → low temperature drying → cover sheet exposure → development → inspection colour-separation drafting → hot setting → splicing silently → inspection.
A: the manufacturing process of wax seal cylinder is identical with conventional ROTARY SCREAM PRINTING, but when retouching original text with to follow the trail of printing cylinder opposite, the wax seal cylinder is made two cylinders of corresponding A, B, the while is positive and negative to be printed on the cloth relatively.
B: follow the trail of printing cylinder when making the bubble line, adopt the printing cylinder of producing the real piece of colored type shape dyestuff earlier with cylinder, make the anti-net of a bubble line again.
(3) seal wax: ready A, B wax seal cylinder are placed on the seal wax machine, squeeze into cylinder by pulp absorbing pump, print wax then, print out pattern with changing good wax.
(4) master pattern dyeing: dyestuff is decided as required, and present embodiment is selected the India Blue dyeing for use.Dyestuff is through the oven dry of padding machine mangle, and 7080 ℃ of drying temperatures through fixation liquid reduction color development, obtain pure gorgeous bright blueness then.Just can move back wax, tentering clot after the dyeing, be ready for use on and follow the trail of stamp (secondary stamp).
(5) follow the trail of stamp: behind the seal batik look, whole design is just determined, the secondary stamp makes master pattern and time chromatograph inferior clearly demarcated, the technological process of stamp is: mill base with pull out seal slurry preparation, and regulate the denseness and the doctor pressure of concentrator according to a conventional method according to different bubble line, when the control yardage roll contains tide (water) rate 8.5-15% → stamp earlier seal pull out seal slurry (anti-bubble line), print again and pulled out (real the piece) → 7080 ℃ oven dry → 98-102 ℃ decatize → 90-95 ℃ washing → 70-80 ℃ of oven dry of red ink paste used for seals slurry.
Mill base preparation: REACTIVE DYES 60g
Urea 120g
Reservehao S 10g
The sodium alginate thickener 475g of low polymerization degree
Sodium bicarbonate 25g
Water adds to 1000g
During preparation, first water adds thickener after with dyestuff and water, urea, reservehao S mixed dissolution and stirs, and adds sodium bicarbonate at last, mixes, and said REACTIVE DYES is reactive brilliant blue KNR, reactive brilliant red K2BP, and reactive violet K3R, reactive yellow KRN etc.,
Pull out the preparation of seal slurry: special-purpose discharge thickener KH-67 500g
Discharging agent rongalite 20g
Water adds to the 1000g mixing.
Because of wax printing is to print color again on existing design, promptly secondary is followed the trail of stamp.Therefore require to move back the fabric door web stabilization before the stamp behind the wax, with the error range of printing cylinder fabric width at 0.5mm, flower type skew of weft is no more than 2% for bulk face flower type.Meticulous colored type and bar trellis latitude are no more than 1%, and effect is better like this.
Claims (3)
1, a kind of resist printing, pull out print in conjunction with processing belt wax seal flower bubble line cloth method, follow these steps to carry out: (1) grey cloth pre-treatment, (2) make wax seal cylinder and stamp and follow the trail of cylinder, (3) seal wax, (4) master pattern dyeing, (5) move back the parallel stamp of following the trail of for the second time of wax, it is characterized in that: make when following the trail of cylinder, produce the printing cylinder of the real piece of colored type shape dyestuff earlier with cylinder, make an anti-net of bubble line again, at first prepare mill base when following the trail of stamp and pull out the seal slurry, regulate the denseness of concentrator and the pressure of doctor according to different bubble lines again, the control yardage roll contains damp rate 8.5-15%, and seal pulls out the seal slurry earlier on the existing design of wax seal stamp, print the mill base that is pulled out seal again, row oven dry then, decatize, washing, oven dry.
2, according to claim 1 a kind of resist printing, pull out print in conjunction with processing belt wax seal flower bubble line cloth method, it is characterized in that: said tracking print paste has following component and weight ratio formulated
REACTIVE DYES 20-100
Urea 100-150
Reservehao S 10
Low polymerization degree sodium alginate thickener 450-500
Sodium bicarbonate 20-30
Water is supplemented to 1000
Earlier adding thickener behind dyestuff and water, urea, the reserve salt mixed dissolution is stirred during making, add sodium bicarbonate at last, mix.
3, according to claim 1 a kind of resist printing, pull out print in conjunction with processing belt wax seal flower bubble line cloth method, it is characterized in that: said to pull out the seal slurry formulated by following component and weight ratio
Special-purpose discharge thickener KH-67 500
Discharging agent rongalite 20
Water adds to 1000.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100455266A CN101307575B (en) | 2008-07-09 | 2008-07-09 | Method for machining bubble-bubble grain cloth with wax printing pattern combining dye-proof printing and reduction printing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100455266A CN101307575B (en) | 2008-07-09 | 2008-07-09 | Method for machining bubble-bubble grain cloth with wax printing pattern combining dye-proof printing and reduction printing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101307575A true CN101307575A (en) | 2008-11-19 |
| CN101307575B CN101307575B (en) | 2010-11-10 |
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| CN2008100455266A Expired - Fee Related CN101307575B (en) | 2008-07-09 | 2008-07-09 | Method for machining bubble-bubble grain cloth with wax printing pattern combining dye-proof printing and reduction printing |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102433776A (en) * | 2011-09-09 | 2012-05-02 | 浙江理工大学 | Method for preparing environment-friendly natural fiber printing paste |
| CN102605641A (en) * | 2012-02-20 | 2012-07-25 | 北京铜牛集团有限公司 | Printing process for clean achromatic discharge printing |
| CN102605642A (en) * | 2012-02-20 | 2012-07-25 | 北京铜牛集团有限公司 | Clean achromatic discharge printing paste and technological formulation containing discharge printing paste |
| CN104264513A (en) * | 2014-09-24 | 2015-01-07 | 无锡市东北塘宏良染色厂 | Preparation method of printing paste |
| CN105274700A (en) * | 2014-07-22 | 2016-01-27 | 句容市润龙纺织品有限公司 | Processing technology of puff seersucker |
| CN106835473A (en) * | 2016-12-23 | 2017-06-13 | 内蒙古鹿王羊绒有限公司 | Cashmere product stereoeffect difference dyeing |
| CN107164985A (en) * | 2017-05-22 | 2017-09-15 | 杭州天马思宏数码科技有限公司 | A kind of method of the monochromatic fabric digit printing of large area |
| CN105803822B (en) * | 2016-04-18 | 2018-03-23 | 昌邑富润纺织科技有限公司 | A kind of anti-impression method of homochromy gradual change of natural plant dye and application |
| CN110130124A (en) * | 2019-05-13 | 2019-08-16 | 愉悦家纺有限公司 | A kind of imitative embroidery printing technology |
Family Cites Families (2)
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| CN1128865C (en) * | 2000-04-07 | 2003-11-26 | 刘安章 | Process for recovering wax in wax printing production |
| CN101144251A (en) * | 2007-08-31 | 2008-03-19 | 王化斌 | Wax print cloth wax veins producing prescription and technique |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102433776A (en) * | 2011-09-09 | 2012-05-02 | 浙江理工大学 | Method for preparing environment-friendly natural fiber printing paste |
| CN102605641A (en) * | 2012-02-20 | 2012-07-25 | 北京铜牛集团有限公司 | Printing process for clean achromatic discharge printing |
| CN102605642A (en) * | 2012-02-20 | 2012-07-25 | 北京铜牛集团有限公司 | Clean achromatic discharge printing paste and technological formulation containing discharge printing paste |
| CN105274700A (en) * | 2014-07-22 | 2016-01-27 | 句容市润龙纺织品有限公司 | Processing technology of puff seersucker |
| CN104264513A (en) * | 2014-09-24 | 2015-01-07 | 无锡市东北塘宏良染色厂 | Preparation method of printing paste |
| CN105803822B (en) * | 2016-04-18 | 2018-03-23 | 昌邑富润纺织科技有限公司 | A kind of anti-impression method of homochromy gradual change of natural plant dye and application |
| CN106835473A (en) * | 2016-12-23 | 2017-06-13 | 内蒙古鹿王羊绒有限公司 | Cashmere product stereoeffect difference dyeing |
| CN107164985A (en) * | 2017-05-22 | 2017-09-15 | 杭州天马思宏数码科技有限公司 | A kind of method of the monochromatic fabric digit printing of large area |
| CN110130124A (en) * | 2019-05-13 | 2019-08-16 | 愉悦家纺有限公司 | A kind of imitative embroidery printing technology |
| CN110130124B (en) * | 2019-05-13 | 2022-03-08 | 愉悦家纺有限公司 | Embroidery-like printing process |
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| CN101307575B (en) | 2010-11-10 |
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